CN201877976U - Insulating part press-in machine for motor production - Google Patents
Insulating part press-in machine for motor production Download PDFInfo
- Publication number
- CN201877976U CN201877976U CN2010205903632U CN201020590363U CN201877976U CN 201877976 U CN201877976 U CN 201877976U CN 2010205903632 U CN2010205903632 U CN 2010205903632U CN 201020590363 U CN201020590363 U CN 201020590363U CN 201877976 U CN201877976 U CN 201877976U
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- guide
- insulating part
- pressed
- guide head
- controller
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Abstract
The utility model discloses an insulating part press-in machine for motor production, which is characterized in that the fixed mechanism of the insulating part press-in machine consists of a central guide platform and insertion-type guide mechanisms, the central guide platform comprises a pneumatic guide post and an object table, annularly distributed guide heads are arranged on the side surface of the pneumatic guide post, an inclined guide surface is arranged on each guide head, the guide heads are movably connected with the pneumatic guide post, the insertion-type guide mechanisms in the same quantity as the quantity of the guide heads are arranged around the central guide platform, each insertion-type guide mechanism corresponds to one guide head, each insertion-type guide mechanism is provided with a guide piece, an inclined guide surface is arranged on each guide piece, and the bottom of the guide surface of each guide head and the bottom of the guide surface of each guide piece are arranged on the same level. The press-in operation of insulating parts of a motor stator can be automatically completed by the insulating part press-in machine, the effects of high press-in speed, high press-in quality, time saving and effort saving can be achieved, the difficulty of the press-in operation of the insulating parts is greatly reduced and the damage rate of the insulating parts is reduced.
Description
Technical field
The utility model relates to a kind of assembly tool that motor is used of producing, and the insulating part that relates in particular to stator is pressed into machine.
Background technology
In the motor production process, the punching technology has been adopted in motor stator production, and motor stator is linked together by riveted joint by the stamping forming steel disc of slices and forms.Motor stator after the moulding need add insulating part, and this insulating part is a rigid plastics, is pressed into the back and closely contacts with stator, could carry out winding process in stator interior thus.The insulating part push operation of motor stator is finished by manual in the prior art, and plug-in mounting speed can be different because of the subjective reason of workman's operating experience with quality, but the factor of objective reality is the maximum reason that influences plug-in mounting speed and quality.Because insulating part is to be close on the stator, size design must must to be used for the cavity size of housing insulation spare than stator when design big for insulating part for this reason, so just cause insulating part when not packing stator into edge and stator body over against.
The workman will be pressed into stator interior with insulating part, under normal circumstances can be owing to the insulating part size can not be pressed into greater than cavity size.Therefore, the workman certainly will will carry out reduction operation with this end that contacts with stator during operation, and the insulating part marginal dimension is diminished, so that insulating part inserts stator.This reduction operation is pressed into around the insulating part edge one by one by the workman carries out, so insulating part is pressed under the situation of local pressure.Misoperation is arranged slightly, and the insulating part that before is pressed into stator interior can rebound and expand in the outside, cause the reduction operation failure, so this insulating part push operation difficulty is very high.
Insulating part is subjected to external force to dwindle part in process of press at first and also is subject to external force effect deformation, so this part that causes insulating part and stator to contact tightness degree not enough, and then influence motor performance; Serious meeting causes the stressed breakage of insulating part, produces substandard product.
Summary of the invention
The technical problems to be solved in the utility model provides and a kind ofly is specifically designed to the high insulating part of automaticity that insulating part is pressed into stator and is pressed into machine, thoroughly solves the plug-in mounting inefficiency, difficulty is big, the problem that breakage rate is high.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: this insulating part is pressed into machine and comprises workbench, fixed mechanism and controller, described fixed mechanism is arranged on the workbench, described fixed mechanism is connected and is controlled by controller with controller, described fixed mechanism is made up of centre pilot platform and plug-in type guiding mechanism, described centre pilot platform comprises pneumatic lead and objective table, described pneumatic lead is connected with controller by appendix, the side of described pneumatic lead is provided with the guide head of annular distribution, described guide head is provided with the spigot surface of inclination, described guide head and pneumatic lead flexibly connect, described objective table is installed on the pneumatic lead, around described centre pilot platform, be provided with the quantity plug-in type guiding mechanism identical with guide head quantity, and corresponding guide head of each plug-in type guiding mechanism, described plug-in type guiding mechanism comprises cylinder, slide block assembly and prerotation vane, described slide block assembly is connected with cylinder, described cylinder is connected with controller by appendix, described prerotation vane is installed on the slide block assembly, described prerotation vane is provided with the spigot surface of inclination, the spigot surface bottom of described guide head maintains an equal level with the spigot surface bottom of prerotation vane, and described objective table is positioned at guide head and prerotation vane below.The guide effect of the utility model by guide head and prerotation vane makes insulating part whole stressed and the edge is evenly stressed in process of press in, and therefore the distortion back is little to structure influence, can also guarantee that when realizing the application target that conveniently is pressed into the insulating part structure finishes.
As of the present utility model preferred, described centre pilot platform also comprises the adjustable ring that is used to regulate height, and described adjustable ring is installed on the pneumatic lead and is positioned at the objective table below.The operation height of the height decision objective table of adjustable ring, the adjustable ring that therefore can change differing heights is embodied as the stator plug-in mounting insulating part of plurality of specifications.
As of the present utility model preferred, this insulating part is pressed into machine and also comprises pressing mechanism, described pressing mechanism comprises the chuck that is used to clamp insulating part, the column that is pressed into cylinder, a support and guide effect that the power of being pressed into is provided, described column vertically is installed on the workbench, the described cylinder that is pressed into is fixedly connected on the column by mounting panel, described chuck flexibly connects by fairlead and column, the described cylinder that is pressed into is fixedlyed connected by floating junction with chuck, and described chuck is positioned at the top of pneumatic lead.Pressing mechanism provides steady, the constant power that is pressed into for insulating part is pressed into machine, makes instrumentation operations have more stable properties, has avoided owing to be pressed into the plug-in mounting problem that the power difference causes.
As of the present utility model preferred, described workbench is provided with optoelectronic switch, and described optoelectronic switch is connected with controller.Optoelectronic switch be positioned at lay stator must through the zone on, can be used for monitoring whether stator is put into, and then can provide more reliable parameter for automation control, realize that more reliable and safe being pressed into control.
The utility model adopts technique scheme: the insulating part push operation of motor stator can be finished automatically by the utility model, can reach press-in speed fast, be pressed into the quality height, effect of saving time and labor, thus the difficulty of insulating part push operation reduced greatly, reduced the spoilage of insulating part.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is further described in detail.
Fig. 1 produces the stereogram that insulating part that motor uses is pressed into machine for the utility model is a kind of;
Fig. 2 produces the insulating part that motor uses and is pressed into the fixed mechanism of machine and the front view of pressing mechanism assembling for the utility model is a kind of;
Fig. 3 is the A-A figure of Fig. 2;
Fig. 4 produces the insulating part that motor uses and is pressed into the fixed mechanism of machine and the stereogram of pressing mechanism assembling for the utility model is a kind of.
Embodiment
As shown in Figure 1, the insulating part used of this production motor is pressed into machine and is made up of workbench, fixed mechanism, pressing mechanism and controller 3.Workbench is a frame structure, and two-layer about being divided into, the bottom is provided with base plate 1, the centre is provided with transverse slat 2, and fixed mechanism and pressing mechanism all are installed on the transverse slat 2, and controller 3 is installed on the base plate 1, and the input panel of this controller 3 is positioned at workbench top.
Shown in Fig. 2,3,4, the fixed mechanism overall structure has comprised centre pilot platform and plug-in type guiding mechanism radially.The centre pilot platform is positioned at the center of whole fixed mechanism, and it has comprised pneumatic lead 4, adjustable ring 5 and objective table 6.Six plunger shaft that pneumatic lead 4 inside are provided with main airway and are distributed in main airway one end, plunger shaft is identical around the angle that the center line of pneumatic lead 4 is arranged between ring-type and the plunger shaft.Guide head 7 is installed in plunger shaft, and guide head 7 is cylindric, and an end is provided with the spigot surface of inclination; Guide head 7 middle parts are provided with chute, and the chute internal activity is connected with alignment pin 8; Pneumatic lead 4 also is provided with the draw-in groove that is used for installing and locating pin 8 at the plunger shaft place, and alignment pin 8 two ends are installed in the draw-in groove, and then guide head 7 is fixed on the pneumatic lead 4; Be provided with spring in chute, this spring one end is connected with guide head 7, and the other end is connected with alignment pin 8.Pneumatic lead 4 is connected by the supply air line of appendix with controller 3 inside, after Compressed Gas feeds main airway, and each plunger shaft of air flow direction; Guide head 7 is protruding under the promotion of Compressed Gas, and spring is compressed, and the spigot surface of guide head 7 is positioned at the surface of pneumatic lead 4 at this moment; Behind the stop supplies Compressed Gas, guide head 7 to pneumatic lead 4 inner moving, finally is returned to pneumatic lead 4 inside under the effect of spring.
Fixed mechanism includes six plug-in type guiding mechanisms, and all corresponding guide head 7 of each plug-in type guiding mechanism also be arranged in the form of a ring on the transverse slat 2, and the angle between each plug-in type guiding mechanism is all identical.The plug-in type guiding mechanism is made up of cylinder 9, slide block 12 assemblies and prerotation vane 10.Cylinder 9 is connected with the supply air line of controller 3 inside; Slide block 12 assemblies comprise guide rail 11 and slide block 12, and guide rail 11 is fixedly connected on the transverse slat 2, and guide rail 11 is towards overlapping with the radius bearing of trend of pneumatic lead 4 cross sections, and slide block 12 flexibly connects on the guide rails 11, and slide block 12 is connected with the piston rod of cylinder 9; Prerotation vane 10 is fixed on the slide block 12, the one end is provided with the spigot surface of inclination, the spigot surface bottom of the relative and guide head 7 of this end that prerotation vane 10 is provided with spigot surface and guide head 7 maintains an equal level with the spigot surface bottom of prerotation vane 10, and guide head 7 and prerotation vane 10 all are positioned at objective table 6 tops.The prerotation vane 10 of six plug-in type guiding mechanisms is being transverse movement on the radius centered direction with pneumatic lead 4 under can both promoting at cylinder 9 separately, prerotation vane 10 is positioned at objective table 6 outsides when outwards moving to limit, this moment, blocked without any object in the zone of objective table 6 tops.
Pressing mechanism is above fixed mechanism, and it is pressed into cylinder 14 by four root posts 13, one and chuck 15 is formed.Four root posts 13 are matrix and are vertically set on the transverse slat 2, being pressed into cylinder 14 fixedlys connected with four root posts 13 by connecting plate, the chuck 15 also connecting plate by being provided with sliding sleeve and four root posts 13 flexibly connects, and fixedlys connected by floating junction between the piston rod that is pressed into cylinder 14 and the chuck 15.Be provided with the pilot hole 16 of corresponding pneumatic lead 4 in the middle of the chuck 15, pilot hole 16 radiuses are a bit larger tham pneumatic lead 4 radiuses; Be provided with annular mounting groove 17 in chuck 15 bottoms, this mounting groove 17 is used for the gripping insulating part.Be pressed into cylinder 14 and be communicated with, can promote chuck 15 along column 13 during work by the supply air line of appendix with controller 3.Column 13 is not only played a supporting role, and also plays guide effect, therefore is pressed into cylinder 14 work chuck 15 in the vertical directions are moved up and down.Because the center line of chuck 15 and the center line of pneumatic lead 4 are overlapping, when chuck 15 drops to pneumatic lead 4 positions, can combine, and then the mounting groove 17 of chuck 15 bottoms can be very near with objective table 6 distances with pneumatic lead 4.
For improving the fail safe and the reliability of operation, on workbench, also be provided with optoelectronic switch 18, this optoelectronic switch 18 is connected with controller 3.Optoelectronic switch 18 be positioned at place stator and insulating part must be on the zone, therefore can be used for detecting whether placed stator and insulating part, like this can be for automation control provide more reliable parameter, as the necessary condition that starts, more reliable and safe being pressed into of realization controlled with this.
Each parts reset before using, and guide head 7 is positioned at pneumatic lead 4 inside, prerotation vane 10 is positioned at away from the position of pneumatic lead 4, chuck 15 and is positioned at highest order.Insulating part is placed in the mounting groove 17, stator is placed on the objective table 6, optoelectronic switch 18 is noted and is placed number of times and receive this information by controller 3 in this process, judging that starting command is effective under the situation has placed stator and insulating part, so prerotation vane 10 under the effect of cylinder 9 to pneumatic lead 4 move, guide head 7 is protruding.Guide head 7 is provided with this end of spigot surface and this end that prerotation vane 10 is provided with spigot surface is close on the stator, and the spigot surface of inclination provides extended structure for the cavity that stator interior is used to install insulating part.Chuck 15 drops to the stator position and further descends under the effect that is pressed into cylinder 14, in this process, the edge of the insulating part on the chuck 15 is contacting the back stress and deformation with spigot surface, the cross-sectional area at insulating part edge diminishes, and insulating part continues toward the stator interior motion in the time of deformation.Insulating part can play under the situation of whole stress and deformation and reduce damaged effect, therefore can not damage insulating part when being pressed into insulating part easily.After treating that whole insulating part is pressed into into stator, the insulating part tensioner fits tightly with stator in stator interior.Each parts reset after finishing push operation, and then can continue next push operation again.
Claims (4)
1. an insulating part is pressed into machine, this insulating part is pressed into machine and comprises workbench, fixed mechanism and controller (3), described fixed mechanism is arranged on the workbench, described fixed mechanism is connected and is controlled by controller (3) with controller (3), it is characterized in that: described fixed mechanism is made up of centre pilot platform and plug-in type guiding mechanism, described centre pilot platform comprises pneumatic lead (4) and objective table (6), described pneumatic lead (4) is connected with controller (3) by appendix, the side of described pneumatic lead (4) is provided with the guide head (7) of annular distribution, described guide head (7) is provided with the spigot surface of inclination, described guide head (7) flexibly connects with pneumatic lead (4), described objective table (6) is installed on the pneumatic lead (4), around described centre pilot platform, be provided with quantity and the identical plug-in type guiding mechanism of guide head (7) quantity, and the corresponding guide head (7) of each plug-in type guiding mechanism, described plug-in type guiding mechanism comprises cylinder (9), slide block (12) assembly and prerotation vane (10), described slide block (12) assembly is connected with cylinder (9), described cylinder (9) is connected with controller (3) by appendix, described prerotation vane (10) is installed on slide block (12) assembly, described prerotation vane (10) is provided with the spigot surface of inclination, the spigot surface bottom of described guide head (7) maintains an equal level with the spigot surface bottom of prerotation vane (10), and described objective table (6) is positioned at guide head (7) and prerotation vane (10) below.
2. be pressed into machine according to the described insulating part of claim 1, it is characterized in that: described centre pilot platform also comprises the adjustable ring (5) that is used to regulate height, and described adjustable ring (5) is installed on the pneumatic lead (4) and is positioned at objective table (6) below.
3. be pressed into machine according to the described insulating part of claim 1, it is characterized in that: this insulating part is pressed into machine and also comprises pressing mechanism, described pressing mechanism comprises the chuck (15) that is used to clamp insulating part, what the power of being pressed into was provided is pressed into cylinder (14), play the column (13) of support and guide effect, described column (13) vertically is installed on the workbench, the described cylinder (14) that is pressed into is fixedly connected on the column (13) by mounting panel, described chuck (15) flexibly connects by fairlead and column (13), the described cylinder (14) that is pressed into is fixedlyed connected by floating junction with chuck (15), and described chuck (15) is positioned at the top of pneumatic lead (4).
4. be pressed into machine according to the described insulating part of claim 1, it is characterized in that: described workbench is provided with optoelectronic switch (18), and described optoelectronic switch (18) is connected with controller (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205903632U CN201877976U (en) | 2010-11-03 | 2010-11-03 | Insulating part press-in machine for motor production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205903632U CN201877976U (en) | 2010-11-03 | 2010-11-03 | Insulating part press-in machine for motor production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201877976U true CN201877976U (en) | 2011-06-22 |
Family
ID=44165884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205903632U Expired - Fee Related CN201877976U (en) | 2010-11-03 | 2010-11-03 | Insulating part press-in machine for motor production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201877976U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105449953A (en) * | 2015-12-16 | 2016-03-30 | 嵊州市利达电器厂 | Insulating part press-in device applied to motor production |
| CN106482422A (en) * | 2016-11-26 | 2017-03-08 | 无锡特恒科技有限公司 | Loading household freezer |
| CN106849556A (en) * | 2017-04-21 | 2017-06-13 | 惠安县丽佳智能设备有限公司 | A kind of grafting servicing unit of motor stator core Insulating frame |
-
2010
- 2010-11-03 CN CN2010205903632U patent/CN201877976U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105449953A (en) * | 2015-12-16 | 2016-03-30 | 嵊州市利达电器厂 | Insulating part press-in device applied to motor production |
| CN105449953B (en) * | 2015-12-16 | 2019-05-14 | 嵊州市利达电器厂 | A kind of insulating part press-in device for motor production |
| CN106482422A (en) * | 2016-11-26 | 2017-03-08 | 无锡特恒科技有限公司 | Loading household freezer |
| CN106849556A (en) * | 2017-04-21 | 2017-06-13 | 惠安县丽佳智能设备有限公司 | A kind of grafting servicing unit of motor stator core Insulating frame |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110622 Termination date: 20141103 |
|
| EXPY | Termination of patent right or utility model |