CN201871953U - Lathe cutter following device with novel structure - Google Patents
Lathe cutter following device with novel structure Download PDFInfo
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- CN201871953U CN201871953U CN 201020543357 CN201020543357U CN201871953U CN 201871953 U CN201871953 U CN 201871953U CN 201020543357 CN201020543357 CN 201020543357 CN 201020543357 U CN201020543357 U CN 201020543357U CN 201871953 U CN201871953 U CN 201871953U
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- 239000000969 carrier Substances 0.000 claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 9
- 238000003754 machining Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005520 cutting process Methods 0.000 description 4
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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Abstract
本实用新型属于机加工技术领域,涉及一种新型结构的机床跟刀装置,主要由支撑架(10)和三个支撑载体构成,三个支撑载体均具有拉伸轴与支撑体(10),支撑体(6)通过心轴(4)连接在拉伸轴一端的连接块(3)上;其中两个支撑载体分别位于支撑架(10)的顶端、侧面,其拉伸轴(2)穿过支撑架(10)并与手柄(1)连接;位于支撑架(10)下平面上的支撑载体其拉伸轴(9)与支撑架下平面螺纹连接并由锁紧螺母(8)紧固;所述支撑架(10)固定在机床大托板(11)上并随大托板(11)移动。本实用新型实现整个过程对细长轴零件的跟踪支撑,保证了细长轴零件加工精度的同时提高了生产效率、降低了加工成本。
The utility model belongs to the technical field of machining, and relates to a tool following device of a machine tool with a novel structure, which is mainly composed of a support frame (10) and three support carriers, each of which has a stretching shaft and a support body (10). The supporting body (6) is connected to the connection block (3) at one end of the stretching shaft through the mandrel (4); wherein the two supporting carriers are respectively located at the top and side of the supporting frame (10), and the stretching shaft (2) passes through it. Go through the support frame (10) and connect with the handle (1); the tensile shaft (9) of the support carrier located on the lower plane of the support frame (10) is threaded with the lower plane of the support frame and fastened by a lock nut (8) ; The support frame (10) is fixed on the large pallet (11) of the machine tool and moves with the large pallet (11). The utility model realizes the tracking and supporting of the slender shaft parts in the whole process, ensures the processing accuracy of the slender shaft parts, improves the production efficiency and reduces the processing cost.
Description
技术领域technical field
本实用新型属于机械加工制造技术领域,主要涉及一种新型结构的机床跟刀装置,用于对细长轴类零件外圆进行切削加工。The utility model belongs to the technical field of mechanical processing and manufacturing, and mainly relates to a tool follower device of a machine tool with a new structure, which is used for cutting the outer circle of slender shaft parts.
背景技术Background technique
细长轴类零件外圆的加工,通常是在普通卧式车床或数控卧式车床上完成的,该设备在加工较短细轴时,能够较好地保证零件的加工精度,但在加工细长轴时,由于机床震动剧烈,加工后零件产生较大变形,零件尺寸精度和表面粗糙度均无法满足产品设计要求。The machining of the outer circle of slender shaft parts is usually completed on ordinary horizontal lathes or CNC horizontal lathes. When the long axis is used, due to the severe vibration of the machine tool, the parts will be greatly deformed after processing, and the dimensional accuracy and surface roughness of the parts cannot meet the product design requirements.
传统的细长轴加工通常采用以下两种支撑方式:Traditional slender shaft processing usually adopts the following two support methods:
一是在细长轴中部放置固定式中心架。由于固定中心架的安装,阻碍了切削的连续进行,细长轴类零件外圆全长的加工被分成两段完成,二次定位使得零件加工后,很难保证设计精度要求;One is to place a fixed center frame in the middle of the slender shaft. Due to the installation of the fixed center frame, the continuous cutting is hindered. The machining of the full length of the outer circle of the slender shaft parts is divided into two sections. The secondary positioning makes it difficult to guarantee the design accuracy requirements after the parts are machined;
二是采用跟刀架加工。传统的跟刀架在细长轴的顶部和侧边对零件进行两点支撑,实现对零件的连续切削,加工后零件的精度较方式亦有所提高,但由于加工时机床的振动及零件的让刀,对细长轴仅两点支撑的跟刀架支撑部位极易磨损,且该方式在加工细长轴零件轴颈及槽底等部位后,刀具损坏非常严重。The second is to use the tool holder for processing. The traditional tool holder supports the part at two points on the top and side of the slender shaft to realize continuous cutting of the part. The precision of the processed part is also improved compared with the traditional method. Letting the knife, the support part of the tool holder with only two points of support for the slender shaft is very easy to wear, and the tool damage is very serious after processing the journal of the slender shaft parts and the bottom of the groove in this way.
以上两种加工方式的支撑体均为固定式支撑,且支撑体的材料为易磨损铜质或铸铁,当支撑体与高速旋转的细长轴类零件间形成滑动摩擦后,支撑体磨损严重需定时更换。The support bodies of the above two processing methods are all fixed supports, and the material of the support body is copper or cast iron that is easy to wear. Replace regularly.
由此可见,采用以上两种方式对细长轴类零件加工,即难保证零件加工精度,又会产生较大的加工成本。It can be seen that, using the above two methods to process slender shaft parts, it is difficult to guarantee the machining accuracy of the parts, and it will also generate relatively large processing costs.
发明内容Contents of the invention
本实用新型的目的是提出一种新型结构的机床跟刀装置,用于提高细长轴在整个加工过程的支撑刚度,保证细长轴的加工精度,提高生产效率、降低加工成本。The purpose of this utility model is to propose a machine tool tracking device with a new structure, which is used to improve the support stiffness of the slender shaft in the entire processing process, ensure the processing accuracy of the slender shaft, improve production efficiency, and reduce processing costs.
本实用新型为完成发明任务采取以下技术方案:一种新型结构的机床跟刀装置,主要由支撑架和三个支撑载体构成;所述的三个支撑载体均具有拉伸轴与支撑体,所述支撑载体的拉伸轴一端均固联有连接块,支撑体通过心轴连接在连接块上并在支撑体与心轴之间设置有滚动体;所述三个支撑载体分别设置在支撑架的顶端、侧面、下平面上;设置在支撑架顶端、侧面的支撑载体的拉伸轴穿过支撑架并与支撑架螺纹配合,所述支撑架顶端、侧面的支撑载体的拉伸轴其另一端连接手柄;构成拉伸轴在手柄作用下带动支撑体相对被加工零件移动的结构;所述支撑架下平面上支撑载体的拉伸轴其另一端与支撑架下平面螺纹连接,构成对被加工零件下部支撑并可调整高度的结构,并设置有对拉伸轴加以紧固的锁紧螺母;所述支撑架顶端、下平面上支撑载体的支撑体上下对称设置并为同轴结构;所述支撑架固定在机床大托板上并随大托板移动。The utility model adopts the following technical schemes for completing the invention task: a machine tool follower device with a novel structure, mainly composed of a support frame and three support carriers; the three support carriers all have stretching shafts and support bodies, so One end of the tensile shaft of the supporting carrier is fixedly connected with a connecting block, the supporting body is connected to the connecting block through a mandrel and a rolling body is arranged between the supporting body and the mandrel; the three supporting carriers are respectively arranged on the supporting frame On the top, side, and lower plane of the support frame; the stretching shaft of the support carrier arranged at the top of the support frame and the side passes through the support frame and is threaded with the support frame, and the stretch shaft of the support carrier on the top of the support frame and the side is the other One end is connected to the handle; it forms a structure in which the stretching shaft drives the supporting body to move relative to the processed part under the action of the handle; The lower part of the processing part is supported and the structure can be adjusted in height, and a lock nut is provided to fasten the tensile shaft; the support body supporting the carrier on the top of the support frame and the lower plane is arranged symmetrically up and down and is a coaxial structure; The support frame is fixed on the large pallet of the machine tool and moves with the large pallet.
本实用新型提出的一种新型结构的机床跟刀装置,具有以下有益效果:A new type of machine tool follower device proposed by the utility model has the following beneficial effects:
1、跟刀装置与刀具一起沿零件轴向移动,时时对零件加工部位进行支撑,减少了机床振动,提高了加工稳定性。1. The tool follower device moves along the axial direction of the part together with the tool, and supports the processing part of the part from time to time, which reduces the vibration of the machine tool and improves the processing stability.
2、支撑体与零件形成滚动摩擦,滚动摩擦减少了零件对支撑体的磨损;2. The support body and the parts form rolling friction, which reduces the wear of the parts on the support body;
3、跟刀装置贯穿整个加工过程,一次完成加工,保证了加工精度;3. The follower device runs through the entire processing process, and the processing is completed at one time, ensuring the processing accuracy;
4、支撑体采用圆形套筒,支撑强度高,更换方便。4. The supporting body adopts a circular sleeve, which has high supporting strength and is easy to replace.
5、切削零件轴颈及退刀槽时,降低刀具损坏,提高加工效率。5. When cutting the journal and undercut of parts, it can reduce tool damage and improve processing efficiency.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型支撑载体的结构示意图。Fig. 2 is a structural schematic diagram of the support carrier of the present invention.
图中:1、手柄,2、拉伸轴,3、连接块,4、心轴,5、滚针,6、支撑体,7、零件,8、锁紧螺母,9、拉伸轴,10、支撑架,11、大托板。In the figure: 1. handle, 2. stretching shaft, 3. connection block, 4. mandrel, 5. needle roller, 6. supporting body, 7. parts, 8. lock nut, 9. stretching shaft, 10 , support frame, 11, large pallet.
具体实施方式Detailed ways
结合附图与实施例对本实用新型进一步说明:The utility model is further described in conjunction with accompanying drawing and embodiment:
如图1、2所示,一种新型结构的机床跟刀装置,主要由支撑架10和三个支撑载体构成;所述的三个支撑载体均具有拉伸轴与支撑体6,所述支撑载体的拉伸轴一端旋入连接块3并焊接,支撑体6通过心轴4连接在连接块3上并在支撑体与心轴4之间设置有滚针5;所述三个支撑载体分别设置在支撑架10的顶端、侧面、下平面上;设置在支撑架10顶端、侧面的支撑载体的拉伸轴2穿过支撑架10并与支撑架10螺纹配合,所述支撑架顶端、侧面的支撑载体的拉伸轴2与手柄1螺纹连接,旋转手柄1,拉伸轴2在手柄1作用下带动支撑体6相对被加工零件移动,使支撑体6外圆与零件线接触,形成滚动摩擦;所述支撑架下平面上支撑载体的拉伸轴9与支撑架下平面螺纹连接,用以调节支撑体6的高度,并设置有对拉伸轴加以紧固的锁紧螺母8;所述支撑架顶端、下平面上支撑载体的支撑体6上下对称设置并为同轴结构;所述支撑架10固定在机床大托板11上并随大托板11移动。As shown in Figures 1 and 2, a machine tool follower device with a novel structure is mainly composed of a
加工零件7前,将支撑架10通过两个M16的螺钉安装在机床的大托板11上,调整支撑架10下平面上支撑载体的拉伸轴9,使下平面上的支撑载体的支撑体6与零件7接触支撑并使支撑体6的轴线与零件7轴线平行后,拧紧锁紧螺母8使拉伸轴9不能上下移动或转动;旋转手柄1,调整支撑架10上端和侧面支撑载体的拉伸轴2,使支撑架10上端和侧面的支撑体6与零件7接触支撑并使支撑体6的轴线与零件7轴线平行后,将拉伸轴2备紧,使拉伸轴2不能移动或转动,同时将细长轴类零件固定支撑。Before processing the
三个支撑载体上的支撑体6与零件7接触时,要保证支撑体6的轴线与零件7轴线平行,设计时,将上端、底面的支撑载体与零件的接触线分别向前、后两侧偏离零件中心线1~2mm,以保证加工过程的支撑刚度;由于支撑体6与零件外圆均为线接触,支撑体6与零件间形成滚动摩擦;滚动摩擦阻力小,因此零件因阻力而产生的振动也较小;支撑架10底面通过螺钉安装在机床的大托板上,加工过程中,跟刀装置与刀具一起沿零件轴线方向移动,对零件加工部位跟踪支撑,使支撑体6与零件7受力方向垂直,这样即可提高支撑体6的使用寿命,同时满足细长轴类零件型面加工的特殊要求。When the support body 6 on the three support carriers is in contact with the
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| CN 201020543357 CN201871953U (en) | 2010-09-27 | 2010-09-27 | Lathe cutter following device with novel structure |
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| CN 201020543357 CN201871953U (en) | 2010-09-27 | 2010-09-27 | Lathe cutter following device with novel structure |
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| CN201871953U true CN201871953U (en) | 2011-06-22 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699709A (en) * | 2012-06-12 | 2012-10-03 | 无锡市洪成造纸机械有限公司 | Drilling jig for vacuum squeeze roll |
| CN103611948A (en) * | 2013-11-29 | 2014-03-05 | 内蒙古北方重工业集团有限公司 | Method for machining long and thin rod part on ordinary lathe |
| CN103659304A (en) * | 2013-11-29 | 2014-03-26 | 大连华根机械有限公司 | Respectively adjustable center frame mechanism |
| CN104325301A (en) * | 2014-10-15 | 2015-02-04 | 池州市邦鼐机电科技有限公司 | Three-directional follow-rest device |
| TWI492801B (en) * | 2013-03-01 | 2015-07-21 | ||
| CN105033289A (en) * | 2015-08-13 | 2015-11-11 | 盐城工业职业技术学院 | Self-lubricating center frame of lathe |
| CN106670834A (en) * | 2016-11-30 | 2017-05-17 | 中国电子科技集团公司第四十八研究所 | Shaft/cylinder part supporting device for lathe machining |
-
2010
- 2010-09-27 CN CN 201020543357 patent/CN201871953U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102699709A (en) * | 2012-06-12 | 2012-10-03 | 无锡市洪成造纸机械有限公司 | Drilling jig for vacuum squeeze roll |
| TWI492801B (en) * | 2013-03-01 | 2015-07-21 | ||
| CN103611948A (en) * | 2013-11-29 | 2014-03-05 | 内蒙古北方重工业集团有限公司 | Method for machining long and thin rod part on ordinary lathe |
| CN103659304A (en) * | 2013-11-29 | 2014-03-26 | 大连华根机械有限公司 | Respectively adjustable center frame mechanism |
| CN104325301A (en) * | 2014-10-15 | 2015-02-04 | 池州市邦鼐机电科技有限公司 | Three-directional follow-rest device |
| CN105033289A (en) * | 2015-08-13 | 2015-11-11 | 盐城工业职业技术学院 | Self-lubricating center frame of lathe |
| CN106670834A (en) * | 2016-11-30 | 2017-05-17 | 中国电子科技集团公司第四十八研究所 | Shaft/cylinder part supporting device for lathe machining |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20110622 Termination date: 20130927 |
