CN201867828U - Rubber sample identification detecting equipment based on RFID (Radio Frequency Identification Device) information coding and writing - Google Patents

Rubber sample identification detecting equipment based on RFID (Radio Frequency Identification Device) information coding and writing Download PDF

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Publication number
CN201867828U
CN201867828U CN201020520759XU CN201020520759U CN201867828U CN 201867828 U CN201867828 U CN 201867828U CN 201020520759X U CN201020520759X U CN 201020520759XU CN 201020520759 U CN201020520759 U CN 201020520759U CN 201867828 U CN201867828 U CN 201867828U
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China
Prior art keywords
magazine
sample
rfid
rubber
glue sample
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Expired - Lifetime
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CN201020520759XU
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Chinese (zh)
Inventor
袁仲雪
董兰飞
王正风
孙培峰
陈海军
邬立春
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Mesnac Co Ltd
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Mesnac Co Ltd
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Priority to CN201020520759XU priority Critical patent/CN201867828U/en
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Abstract

The utility model discloses rubber sample identification detecting equipment based on RFID (Radio Frequency Identification) information coding and writing. In the sampling and detecting links of a rubber sample, an RFID technology is introduced and an operation record of the rubber sample in the whole process of sample presentation and detection is uniquely identified through writing identification data formed after coding the production process information of rubber stuff in a certain vehicle in an RFID electronic label. According to the RFID technology, the steps are as follows: placing the rubber sample in a sample presentation device which is internally provided with the RFID electronic label; coding the production process information of the detected rubber stuff by a rubber sampling and detecting control system and writing the coded information in the RFID electronic label of a sample sending device; reading the coded information data stored on the RFID electronic label of the sample sending device during the sample presentation and detection and combining the coded information data with the performance detection data of the rubber stuff so as to form a detection report; and feeding the detection report back to a rubber stuff mixing production process through the rubber sampling and detecting control system.

Description

The glue sample label detection equipment that writes based on RFID information coding
Technical field
The utility model provides a kind of glue sample label detection equipment that compounding rubber is produced that is used for, and the concrete RFID information that is based on coding writing mode is followed the tracks of and detected at critical performance parameters, belongs to rubber manufacturing machinery and automated production control field.
Background technology
Along with constantly bringing forth new ideas of rubber manufacturing technology, organize the sizing material mixing production of multiple formulations to be popularized.For improving the quality in the mixing process and promoting the auxiliary agent dispersiveness and the whole homogeneity of sizing material, need a plurality of train number sizing materials of quantity-produced are positioned sampling, inspect the judge with mix quality by ready samples, in the hope of the data support that obtains to improve raw material, improves rubber mixing technique and sizing material stability.Pass judgment on the key parameter of refining colloid amount, as detections such as the rheology of sizing material, Mooney viscosity, incipient scorch, hardness.
For example the Mooney viscosity of present domestic rubber detects, adopt laboratory Mooney viscosity instrument to carry out off-line measurement at large, detect data delay generally more than 8~10 hours, just seeming for the quality control of production scene comparatively lags behind, and can't and improve the production quality for process optimization provide real-time information.And on-site sampling relies on mainly that artificial experience is implemented regularly, the constant temperature sampling, by handwriting mode the glue sample is identified, and treats that the glue sample reaches to be sent to fast inspection place just now after the some and to detect processing.Because on-site sampling is simply equipped, sampling means falls behind, easily causes error in judgement, cause bigger error and lose the checking reference role of sampling censorship.
And artificial degree of participation is bigger in the sample presentation testing process, and a plurality of train number sizing material of quantity-produced production technology information mistake easily takes place or obscures, as contents such as train number, operator, date, refining glue time and operating mode standards.Will directly have influence on the error correction of banburying production process in case make a mistake, cause quality problems lasting generation, cause the integral production energy consumption to increase even phenomenon such as incipient scorch takes place and form scrap rubber.
Therefore how to guarantee that many train numbers of quantity-produced sizing material detects data promptness and accuracy, detect information feedback to improve the automatization level of whole banburying System Operation, just become the important restraining factors that existing compounding rubber is produced from sample presentation.
The utility model content
The glue sample label detection equipment that writes based on RFID information coding described in the utility model, be to solve problem that above-mentioned prior art exists and in the sampling of glue sample, detect link and introduced the RFID technology, by in the RFID electronic tag, writing the identification data that a certain train number sizing material production technology information coding back forms, thereby identify of the operation note of plastic emitting sample uniquely, improve the automatization level of glue sample sign, packing, information feedback in sample presentation detection overall process.
Using the RFID electronic tag is to rely on the computer network management technology as the data message carrier, play the effect of " electronic ID card " in fact, identification code with uniqueness can intactly be kept in the RFID electronic tag, identification code can be sent/reception, read/write and identification by the radiofrequency signal processing terminal.Based on RFID information coding writing mode, whole sample presentation detect glue sample in the link by additional one unique, distinguished with other train numbers or the glue sample of carrying out other technologies.
Purpose of design of the present utility model is, in the sample presentation testing process, introduce the RFID technology, detect the detection overall process that control system is followed the tracks of a certain train number glue sample by the sizing material sampling, to improve the automatization level of glue sample packing, sign, glue sample information feedback, avoid detecting obscuring of data and production technology information.
Another purpose of design is, reduces the glue sample and detects the data feedback cycle, helps in time banburying operation and production system being rectified a deviation according to the problem that detects the data feedback, improves the mixing production quality of whole sizing material.
For realizing above-mentioned purpose of design, the described glue sample label detection equipment that writes based on RFID information coding is applied to use sampling equipment to gather the glue sample on the appointment sizing material and detects to carry out sample presentation.
Checkout equipment mainly includes:
Connect the sizing material sampling equipment and be used to receive the support of the sizing material that transmits.
On support, be respectively arranged with,
Do not identify the magazine device, be used to deposit the magazine that is not identified, is built-in with the RFID electronic tag;
Identify the magazine device, be used to deposit the magazine that has been placed into sizing material, has also been identified;
Reader antenna is used for RFID electronic tag to magazine and carries out data and write;
Driving mechanism is used for that magazine is never identified the magazine device and is sent to and identifies the magazine device and magazine is delivered to the reader antenna place carry out data and write.
Further improve sizing material sign efficient and flexibility of operation, be at the improvement project of driving mechanism:
Comprise the feeding transition that is arranged on the support, swing arm is connected in the bottom of feeding transition by the rotation air cylinder driven;
The peristome that does not identify the magazine device is arranged at the top of feeding transition, and the peristome that has identified the magazine device is arranged at the below of feeding transition.
For guarantee not put into the glue sample with the magazine of having put into the glue sample between do not obscure, can a wide type gas pawl by the air cylinder driven connection be set identifying above the magazine device peristome.
With the relative position of wide type gas pawl, be provided with one and be used for detecting the optoelectronic switch whether the glue sample has put into magazine.
For the precision maneuver that guarantees that above-mentioned driving mechanism can be after sizing material be transmitted,, an optoelectronic switch that is used for perception sizing material transmission state is set in the junction of sizing material sampling equipment and support.
Can take the relevant glue sample of following refinement to put into the improvement project of magazine action accuracy, with the relative position of wide type gas pawl, be provided with one and connect and be used for the glue sample is pushed into the push pedal of magazine by the push pedal air cylinder driven.
Content to sum up, the utility model has following advantage and beneficial effect based on the glue sample label detection equipment that RFID information coding writes:
1, based on the RFID technology, detect omnidistance one or more glue samples by identification data at sample presentation and carry out unique identification, thereby improve the automatization level of glue sample packing, sign, glue sample information feedback at each train number, avoid detecting data generation mistake.
2, reduce effectively to detect the data feedback cycle, help utilizing the detection data that banburying operation, sizing compound formula are improved, thereby improve the mixing production quality of whole sizing material.
Description of drawings
Now in conjunction with the accompanying drawings the utility model is described further
Fig. 1 is the synoptic diagram that described sizing material sampling detects control system;
Fig. 2 is the structural representation of described magazine;
Fig. 3 is the synoptic diagram of described glue sample label detection equipment;
Fig. 4 is bowing to synoptic diagram of Fig. 3;
Fig. 5 is the synoptic diagram that described RFID electronic tag memory block writes data;
Extremely shown in Figure 5 as Fig. 1, support 1, magazine 2, reader antenna 3, feeding transition 4, wide type gas pawl 5, optoelectronic switch 6, optoelectronic switch 7, push pedal cylinder 8, push pedal 9, sizing material sampling equipment 10 does not identify magazine device 11, has identified magazine device 12,
Rotation cylinder 40, swing arm 41, glue sample 100.
Embodiment
Embodiment 1, and is extremely shown in Figure 5 as Fig. 1, based on the glue sample label detection method that RFID information coding writes, using sampling equipment specifying in the process that collection glue sample detects with the execution sample presentation on the sizing material, carries out following operation steps:
The RFID electronic tag that has radio-frequency antenna is packaged in sample conveying device in advance once, can use reader antenna that the RFID electronic tag is carried out data and write;
The glue sample is taken off from sizing material by the sizing material sampling equipment, is placed to then in the sample conveying device that is built-in with the RFID electronic tag;
Sizing material sampling detects control system the production technology information of detection sizing material is encoded, and the information data behind the coding is written in the sample conveying device on the RFID electronic tag;
When sample presentation detects, read the coding information data of storing on the RFID electronic tag in the sample conveying device, coding information data and properties of rubber detect data and make up, to form examining report;
Detect control system by the sizing material sampling, examining report feeds back to sizing material banburying production process.
After the glue sample detected and finishes, the memory block of RFID electronic tag was cleared, to be used for writing of coding information data next time.
In the above-mentioned glue sample label detection method, described production technology information can include information such as the train number of producing the glue sample, order of classes or grades at school, operating personnel, date of manufacture, technology summary, specific performance detection.
Above-mentioned glue sample label detection method had both gone for only adorning a glue sample, also can put into two or more glue samples in each magazine.
Put into two or more glue samples in a sample conveying device, all read the identification data of RFID electronic tag when sample presentation detects each glue sample, the Performance Detection data of each glue sample all make up with production technology information;
After all glue samples were finished in detection, the memory block in this sample conveying device on the RFID electronic tag was cleared.
The glue sample Performance Detection project of a certain train number not only has one, waits to have got after the glue sample, and a plurality of glue samples are put into the magazine that is built-in with the RFID electronic tag in the lump.In detection place of glue sample, all adopt RFID electronic label read-write equipment to carry out the wireless radiofrequency data read for each detection, the coded message that is written into accesses and detects data set and merges the formation examining report.
When continuing to carry out next detection, adopt and carry out the coding information data and detection data combination that identification data reads, accesses in the same way, be finished until all detections.
By above-mentioned control method, all the detection data of detection all can make up with same identification data, promptly quote at same train number glue sample that same identification code is discerned, data tracking and feedback, the testing result that finally feeds back to the banburying process links helps to rectify a deviation accurately and timely and adjust production technology or sizing compound formula.
No matter be only to take up a glue sample, still take up a plurality of glue samples at each magazine, in whole detection implementations, the coding information data of storing on the RFID electronic tag all plays the effect of unique identification and data tracking.
State in realization on the basis of the glue sample label detection method that writes based on RFID information coding, be for the improvement project of label detection equipment:
Label detection equipment includes, and connects sizing material sampling equipment 10 and is used to receive the support 1 of the glue sample 100 that transmits.On support 1, be respectively arranged with, do not identify magazine device 11, identified magazine device 12, reader antenna 3 and driving mechanism.Wherein,
Reader antenna 3 is used for RFID electronic tag to magazine 2 and carries out data and write;
Driving mechanism is to be used for that magazine 2 is never identified magazine device 11 to be sent to and to identify magazine device 12 and magazine 2 is delivered to reader antenna 3 places carry out data and write.Wherein, have the feeding transition 4 that is arranged on the support 1, rotation cylinder 40 drives the bottom that is connected in feeding transition 4 by swing arm 41.
The peristome that does not identify magazine device 11 is arranged at the top of feeding transition 4, and the peristome that has identified magazine device 12 is arranged at the below of feeding transition 4.
Identifying above magazine device 12 peristomes, a wide type gas pawl 5 that connects by air cylinder driven is being set; Position relative with wide type gas pawl 5 is provided with one and is used for detecting the optoelectronic switch 6 whether the glue sample has put into magazine 2.
In the position relative, be provided with one and drive the push pedal 9 that connects and be used for the glue sample is pushed into magazine 2 by push pedal cylinder 8 with wide type gas pawl 5.
In sizing material sampling equipment 10 junction with support 1, an optoelectronic switch 7 that is used for perception glue sample 100 transmission states is set, optoelectronic switch 7 is used to detect glue sample 100 whether to the transport tape of sizing material sampling equipment 10.
Not identifying magazine device 11 is cylindrical metal tubes, is used to deposit the magazine 2 that is not identified, is built-in with the RFID electronic tag.The metal pair signal has shielding action, can prevent to misread in operating process.
The inner diameter that does not identify magazine device 11 is than magazine 2 diameters slightly approximately about 1mm, makes things convenient for magazine 2 to put into and fall.Its top and bottom are open architecture, and the height of distance from bottom feeding transition 4 is the height of 1 magazine 2.
Having identified magazine device 12 is cylindrical metal tubes of the end sealing of bottom bracelet, is used to deposit the magazine 2 that has been placed into glue sample 100, has also been identified.
Magazine 2 is selected the engineering plastics material for use, promptly can not produce harmful effect to radiofrequency signal, and magazine 2 is a cylindrical structural, and its diameter can design according to the glue sample size that will take up.Adding man-hour, it is fluting about 0.5mm that a degree of depth is done in magazine 2 bottoms, the filling of should slotting again after then RFID electronic tag INLAY being implanted into, the promptly disposable bottom that is packaged in magazine 2.
The concrete course of work is as follows:
Sizing material sampling detects the instruction of control system transmitting system, and rotation cylinder 40 drives swing arms 41 and will not identify magazine 2 that magazine device 11 belows have a RFID electronic tag pushes reader antenna 3 along feeding transition 4 below;
Detect control system sizing material information is encoded, generate glue sample identification data;
RFID electronic tag in 3 pairs of magazines 2 of reader antenna carries out data and writes;
Swing arm 41 pushes the magazine 2 that has identified on the wide type gas pawl 5 that identifies magazine device 12 tops again, waits for the arrival of glue sample 100;
Glue sample 100 is when the transport tape of sizing material sampling equipment 10 transfers to label detection equipment, by optoelectronic switch 7 perception and be uploaded to the sizing material sampling and detect control system;
The glue sample 100 that the 8 driving push pedals 9 of system start-up push pedal cylinder will fall into the groove that connects material is pushed in the magazine 2 that identifies the RFID electronic tag;
Optoelectronic switch 6 detects and has pushed glue sample 100 in the magazine 2, then activates to open wide type gas pawl 5, and the magazine 2 that takes up glue sample 100 falls into abreast and identified magazine device 12, waits sample presentation to be removed to detect.

Claims (5)

1. glue sample label detection equipment that writes based on RFID information coding is characterized in that: include the support (1) that connects sizing material sampling equipment (10) and be used to receive the sizing material (100) that transmits,
Support (1) is provided with,
Do not identify magazine device (11), deposit the magazine (2) that the information data that is not encoded write, was built-in with the RFID electronic tag;
Identify magazine device (12), deposited the magazine (2) of the sizing material (100) that the information data that is encoded writes;
Reader antenna (3) is used for RFID electronic tag to magazine (2) and carries out data and write;
Driving mechanism is used for that magazine (2) is never identified magazine device (11) and is sent to and identifies magazine device (12) and magazine (2) is delivered to reader antenna (3) locate to carry out data and write.
2. the glue sample label detection equipment that writes based on RFID information coding according to claim 1, it is characterized in that: described driving mechanism includes, be arranged on the feeding transition (4) on the support (1), rotation cylinder (40) drives the bottom that is connected in feeding transition (4) by swing arm (41);
The peristome that does not identify magazine device (11) is arranged at the top of feeding transition (4), and the peristome that has identified magazine device (12) is arranged at the below of feeding transition (4).
3. the glue sample label detection equipment that writes based on RFID information coding according to claim 2 is characterized in that: identifying magazine device (12) peristome top, a wide type gas pawl (5) by the air cylinder driven connection is set;
With the relative position of wide type gas pawl (5), be provided with one and be used for detecting the optoelectronic switch (6) whether the glue sample has put into magazine (2).
4. according to claim 1, the 2 or 3 described glue sample label detection equipment that write based on RFID information coding, it is characterized in that:, an optoelectronic switch (7) that is used for perception sizing material (100) transmission state is set in the junction of sizing material sampling equipment (10) and support (1).
5. the glue sample label detection equipment that writes based on RFID information coding according to claim 3, it is characterized in that: with the relative position of wide type gas pawl (5), be provided with one and drive connect and be used for the glue sample is pushed into the push pedal (9) of magazine (2) by push pedal cylinder (8).
CN201020520759XU 2010-09-03 2010-09-03 Rubber sample identification detecting equipment based on RFID (Radio Frequency Identification Device) information coding and writing Expired - Lifetime CN201867828U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020520759XU CN201867828U (en) 2010-09-03 2010-09-03 Rubber sample identification detecting equipment based on RFID (Radio Frequency Identification Device) information coding and writing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020520759XU CN201867828U (en) 2010-09-03 2010-09-03 Rubber sample identification detecting equipment based on RFID (Radio Frequency Identification Device) information coding and writing

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Publication Number Publication Date
CN201867828U true CN201867828U (en) 2011-06-15

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102591283A (en) * 2012-02-16 2012-07-18 浙江迦南科技股份有限公司 Control system of hopper conveying, cleaning and drying device
CN103207978A (en) * 2013-04-08 2013-07-17 浙江中烟工业有限责任公司 Automatic writing device of RFID (Radio Frequency Identification) electronic tag of outsourcing cigarette filter stick storage
CN103218581A (en) * 2013-04-08 2013-07-24 浙江中烟工业有限责任公司 Writing device for RFID (radio frequency identification) electronic tag
CN103218636A (en) * 2013-04-08 2013-07-24 浙江中烟工业有限责任公司 Writing system for warehousing information of outsourcing cigarette filter sticks

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102591283A (en) * 2012-02-16 2012-07-18 浙江迦南科技股份有限公司 Control system of hopper conveying, cleaning and drying device
CN103207978A (en) * 2013-04-08 2013-07-17 浙江中烟工业有限责任公司 Automatic writing device of RFID (Radio Frequency Identification) electronic tag of outsourcing cigarette filter stick storage
CN103218581A (en) * 2013-04-08 2013-07-24 浙江中烟工业有限责任公司 Writing device for RFID (radio frequency identification) electronic tag
CN103218636A (en) * 2013-04-08 2013-07-24 浙江中烟工业有限责任公司 Writing system for warehousing information of outsourcing cigarette filter sticks
CN103207978B (en) * 2013-04-08 2015-08-05 浙江中烟工业有限责任公司 The automatic writing station of outsourcing cigarette filter rod warehouse-in RFID
CN103218581B (en) * 2013-04-08 2016-01-27 浙江中烟工业有限责任公司 RFID writing station
CN103218636B (en) * 2013-04-08 2016-01-27 浙江中烟工业有限责任公司 Outsourcing cigarette filter rod enters library information writing system

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Granted publication date: 20110615

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