CN201864048U - Automatic filling machine - Google Patents

Automatic filling machine Download PDF

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Publication number
CN201864048U
CN201864048U CN2010205541025U CN201020554102U CN201864048U CN 201864048 U CN201864048 U CN 201864048U CN 2010205541025 U CN2010205541025 U CN 2010205541025U CN 201020554102 U CN201020554102 U CN 201020554102U CN 201864048 U CN201864048 U CN 201864048U
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CN
China
Prior art keywords
film
heat
sealing
membrane
moulding
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Expired - Lifetime
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CN2010205541025U
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Chinese (zh)
Inventor
陈智君
沈钧
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Shenzhen Angel Drinking Water Equipment Co Ltd
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Shenzhen Angel Drinking Water Equipment Co Ltd
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Priority to CN2010205541025U priority Critical patent/CN201864048U/en
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Abstract

The utility model discloses an automatic filling machine, which comprises a frame and an electric control device, wherein a film rolling device for storing and releasing a film, a film-receiving device for splicing the film, a disinfecting washing device for disinfecting and washing the pulled film, a filling device for filling liquid into a film bag, a forming device for rolling the film into barrel-shaped film, a vertical sealing device for vertically sealing the barrel-shaped film, a film-pulling device for pulling the film to move, and a transverse sealing cutting device for transversely closing and cutting the barrel-shaped film are arranged on the frame in turn. The utility model provides the automatic filling machine which has high production efficiency, low cost and high degree of automation.

Description

Automatic filling machine
Technical field
The utility model relates to a kind of liquid filling device, relates in particular to a kind of automatic filling machine that is used for filling liquid.
Background technology
At present, the packing of liquid product has various ways, for example: bottled, barreled, Leli's bag, bag film packing, to wrap with respect to bottled, barreled and Leli, the bag film packing is a kind of lower-cost packing.Bag film comprises three parts: bag, can, seal, generally be to adopt earlier the film rolling of sheet to be made tubular, and seal its vertical piece, seal tubular film bottom then and make bag film, load liquid again, finally sealed bag film upper end also cuts into one by one independent package bag.Existing a lot of equipment generally are that filling and sealing and bag are separately, particularly some midget plants.For example bottle placer has only corresponding filling apparatus, does not have the bag shaped device, can only use ready-made unsealed bag film can, and cost is higher relatively.The equipment that also has has only bag making device but do not have filling apparatus, needs artificial can, and is very inconvenient, and production efficiency is lower.
The above-mentioned whole bag of bag film packing, a lot of parts are arranged in can and the sealing process, a plurality of parts need action in turn or action simultaneously just can finish bag, can and sealing, therefore require each parts precision height of equipment, reliable in action is good, harmonious property is good, though but the equipment of present employing bag film packing liquid can be finished bag, can and seal each operation, but bag film molding effect, perpendicular envelope, the horizontal sealing quality is all unsatisfactory, it is asymmetric to be prone to moulding, produce gauffer, perpendicular envelope, horizontal sealing is crooked, bad sealing causes leak of liquid, even problem such as sealing not, make yield rate lower, product design does not guarantee.
The utility model content
The technical problems to be solved in the utility model is, at the above-mentioned defective of prior art, provides a kind of production efficiency height, cost is lower, degree of automation is high automatic filling machine.
The technical scheme that its technical matters that solves the utility model adopts is: a kind of automatic filling machine, comprise frame, electrical controller sets gradually the film winding apparatus that is useful on storage and discharges film on frame, be used to splice the film device that connects of film, to drawing back the sterilization washing equipment that film carries out disinfection and cleans, be used for the filling apparatus of filling liquid to bag film, be used for the film turnup is become barrel-contoured shaped device, with the perpendicular seal apparatus of the vertical piece leak free of tubular film, the film drawing device of pulling film movement, horizontal sealing shutoff device with tubular film transverse seal and cut-out.
Described film winding apparatus comprises the film roll support, the film spool that is used for the support film rolling, be respectively equipped with two on the described film roll support and be used for the film roll support guide rail that the film spool slides thereon, be rotationally connected on the film roll support at described film roll support guide rail rear portion and be useful on the supporting mechanism of support film spool, the film spool is pressed on the supporting mechanism when sliding into film roll support guide rail rear portion, described supporting mechanism rotation is with film spool jack-up, described film roll support is provided with and is used for the rotary positioning mechanism that the film spool after the jack-up is positioned and drives the film spool driver train that the film spool rotates, and film spool two ends are installed with the film rolling hold-down mechanism; Also be rotatably connected to the inertia of subduing film spool rotator inertia on the described film roll support and subdue mechanism.
Described supporting mechanism comprises the strut member of direct support film roller tube end, and described strut member is rotatably connected on the film roll support by revolving part, and the film roll support in the described revolving part outside is provided with and is used for the retainer that revolving part turns to desired location stop; Described rotary positioning mechanism comprises fixed mount, be rotatably connected to the positioning of rotating part on the fixed mount, the two ends of described positioning of rotating part removably connect with film spool driver train and film rolling shaft end respectively, and the rotation of described film spool drive mechanism positioning of rotating part drives the film spool and rotates; Described inertia is subdued mechanism and is comprised the gravity-roller that compresses film rolling by self gravitation, and with the compressing member that gravity-roller is rotationally connected, described compressing member roof pressure is at the film rolling shaft end.
The described film device that connects comprises and connects membrane support, described connect membrane support be provided be used for two film heat-sealing bonding together connect the film heat sealing mechanism, be provided with the film guiding mechanism that is used to guide film movement connecing film heat sealing mechanism side, connect also to be provided with on the membrane support and be used for pushing down the squeeze-film mechanism of film connecing film heat sealing mechanism side.
Described connect the film heat sealing mechanism comprise connect film heat-sealing folder, with connect corresponding the connecing the mould piece, driving and connect the mould piece of being provided with of film heat-sealing folder or/and connect film heat-sealing folder and do close mutually or connect the film driver train away from what move; Described film guiding mechanism be included in connect that film heat-sealing folder side is provided with connect the parallel film guiding roller of film heat-sealing folder, described film guiding roller is rotatably connected on and connects on the membrane support.
Described shaped device comprises moulding backboard, two moulding lapel plates and stay bearing plate, described two moulding lapel plates symmetry also is rotatably connected on moulding backboard the place ahead, moulding lapel plate and moulding backboard are provided with the adjusting detent mechanism of regulating the two gap and location, stay bearing plate is arranged between moulding backboard and the moulding lapel plate, and described moulding backboard front face is provided with the guide of the smooth and easy slip of guiding film.
Described adjusting detent mechanism comprises adjust bar, regulates locking piece and elastic component, each moulding lapel plate and moulding backboard have cooresponding connecting bore, described adjust bar is inserted in two connecting bores, and by in moulding lapel plate the place ahead or the adjusting locking piece that detachably is fixed on the adjust bar of moulding backboard rear come the lock adjustment bar, on the adjust bar at moulding backboard rear, be set with elastic component, described elastic component one end roof pressure on the adjust bar, other end roof pressure coming the gap between elasticity location moulding lapel plate and the moulding backboard on the moulding backboard.
Described film drawing device comprises the membrane support, the membrane driver train, be rotatably connected to two membrane rotating shafts that are parallel to each other on the described membrane support, described membrane rotating shaft is provided with that double-type correspondence one by one compresses and membrane running roller in relative rotation, described membrane driver train is connected with one of them membrane rotating shaft and drives double-type membrane running roller and relatively rotates, also be provided with the gap adjusting mechanism of regulating gap between the double-type membrane running roller on the described membrane support, described membrane running roller is actively socketed in the membrane rotating shaft, and by the adjustment of running roller detent mechanism and fix its position in the membrane rotating shaft.
Described gap adjusting mechanism is included in the slide rail that is provided with on the membrane support, the slide block of captiveing joint with the membrane rotating shaft, described slide block is engaged in to slide on the slide rail adjusts gap between the double-type membrane running roller, and slide block and slide rail are provided with the slide block locking piece of lock slider; Described running roller detent mechanism is included in running roller locations, the running roller locking piece that is provided with on the membrane running roller lateral wall, and described running roller locking piece is locked in the running roller locations in the membrane rotating shaft.
Described horizontal sealing shutoff device comprises and is used for clamping and the heat sealing mechanism that bag film is sealed, is used to seal the back and cuts off the shoutoff mechanism that seals, the horizontal sealing driver train that drives heat sealing mechanism and shoutoff mechanism action, described heat sealing mechanism is provided with the vertical flatten mechanism that is used for horizontal flatten mechanism that the bag film of heat-sealing place is flattened to both sides and the bag film of heat-sealing place is vertically flattened, described heat sealing mechanism below is provided with the exhaust gear that is used to discharge gas in the bag film, and described exhaust gear is fixed on the heat sealing mechanism and with heat sealing mechanism and is synchronized with the movement.
But described heat sealing mechanism comprises first heat-sealing and second heat-sealing of synchronous relative motion, described horizontal flatten mechanism correspondence below first heat-sealing and second heat-sealing is provided with two pairs, two pairs of horizontal flatten mechanisms are separately positioned on the both sides at heat sealing mechanism center, and described vertical flatten mechanism is arranged on the top of first heat-sealing and second heat-sealing; Described first heat-sealing and second heat-sealing are respectively equipped with the heat cover of clamping and heat sealing film bag, described horizontal flatten mechanism and vertical flatten mechanism all exceed the heat cover of first heat-sealing and second heat-sealing, make when winning the heat-sealing and the second heat-sealing move toward one another, laterally flatten mechanism and vertical flatten mechanism all contact bag film prior to first heat-sealing and second heat sealing.
Described exhaust gear comprises two clamping plate, is used to adjust the clamping plate adjustment part of two clamping plate spacings, and two clamping plate are separately positioned on the below of first heat-sealing and second heat-sealing by the clamping plate adjustment part.
The utility model adopts on the frame film winding apparatus is set, connects film device, sterilization washing equipment, filling apparatus, shaped device, perpendicular seal apparatus, drawing-die device, horizontal sealing shutoff device, the all process steps that finished from the bag to the can, seals, and the action of each operation is by electrical controller control operation order and time, need not manual operation, realized automatic guidance fully, improved production efficiency, reduced productive costs.
Film winding apparatus of the present utility model adopts and be provided with two film roll support guide rails on the film roll support, earlier the film spool that has the rolling film is placed on the film roll support guide rail, promotes film rolling then backward, and the film spool slides along film roll support guide rail.So just need not directly very heavy film rolling be placed directly into turned position, only need be placed into the position lower, and, alleviated labour intensity near on operator's the film roll support guide rail, singlely just can finish material loading.And be useful on the supporting mechanism of support film spool owing to be rotationally connected respectively on the film roll support at each film roll support guide rail rear portion, the film spool is pressed on the supporting mechanism when sliding into film roll support guide rail rear portion, promote film rolling again, supporting mechanism is subjected to the compressing of film spool and rotates, rely on the supporting mechanism rotation just with film spool jack-up, very easily just can the film rolling that weight is heavier be in place.For prevent the film spool again reverse slide to film roll support guide rail, position by the film spool after the rotary positioning mechanism that is provided with on the film roll support is to jack-up, stoped the slip of film spool.In addition, smooth and easy in order to make film rolling rotate, velocity of rotation is even, in film spool two ends spinning the film rolling hold-down mechanism, this mechanism is fixing with the film rolling extruding, and the film rolling of having avoided being sleeved on the film spool is not rotated with the film spool, rotates the problem that has some setbacks.The utility model is provided with film spool driver train and is used to drive the rotation of film spool, makes blowing at the uniform velocity, reliably, the memberane stress unanimity.
The utility model adopts inertia to subdue the inertia rotational problems that mechanism solves film rolling, wherein the inertia gravity-roller of subduing mechanism makes film produce certain tension force, the compressing member roof pressure is at the film spool, make the film spool rotate with speed basically, and under unpowered situation, the film spool is subjected to inertia and subdues the friction force of mechanism and stop operating.Because inertia is subdued mechanism the roof pressure power of film spool is come from the gravity of gravity-roller, can adjust the suitable roof pressure power of film spool by the weight of regulating gravity-roller.In addition, the generation of tension force is by gravity-roller, and gravity-roller makes gravity-roller keep being adjacent to the state of film rolling by self gravitation, makes to spur in the thin-film process to produce tension force, and the size of tension force also is to adjust by the weight of gravity-roller.The utility model is simple and reliable for structure, and the tension force of generation is adjustable, and can eliminate the rotator inertia of film rolling, makes that entire equipment is in service can keep the film stable tension.
The utility model connects the mode that film device adopts the heat sealing film; by two needs bonded assembly film heat-sealings being bonded together at the film heat sealing mechanism that connects that connects the membrane support setting; just remaining film on new one film of rolling up and the equipment is coupled together after film is bonding; equipment can continue operation, need not long-time shutdown, has exempted loaded down with trivial details last membrane operations; convenient and swift; and two volume films in the end direct splicing together, avoided original film waste, saved film.And for film moves smooth and easy, be provided with the film guiding mechanism that is used to guide film movement connecing film heat sealing mechanism side, film guiding mechanism puts the film guiding in place, problems such as heat sealing film injustice, fold, the splicing that has not freely caused owing to film movement when having avoided connecing film is crooked, connect also to be provided with on the membrane support and be used for pushing down the squeeze-film mechanism of film respectively connecing film heat sealing mechanism both sides, squeeze-film mechanism is that two films that stack that will splice are pushed down, film can not be offset fold when making heat-sealing, and film connects regular.
Shaped device of the present utility model adopts two moulding lapel plate symmetries to be rotatably connected on moulding backboard the place ahead, can be when installing film with two moulding lapel plate rotating opening, make and between moulding backboard and stay bearing plate, install the film simple and fast, and film installs regular, after film installs and finishes, the moving film both sides of rotational forming lapel strip inwardly turn down, and are rolled into tubular in the shaped device bottom, and the promptly convenient and swift molding procedure of finishing begins preceding dead work.Moulding lapel plate and moulding backboard are provided with the adjusting detent mechanism of regulating the two gap and location, the adjusting detent mechanism is used to regulate the gap between moulding lapel plate and the moulding backboard on the one hand, regulate the two suitable film movement in gap and turnover, can position fixingly on the other hand to moulding lapel plate, make the moulding lapel plate adjust the gap keep stabilized conditions.Moulding backboard front face is provided with the guide of the smooth and easy slip of guiding film, has reduced stay bearing plate and moulding backboard to the friction force of film movement under the guide guiding, makes film movement smooth and easy.
Drawing-die device of the present utility model adopts the membrane support to be provided with the gap adjusting mechanism of regulating gap between the double-type membrane running roller, gap between two membrane running rollers is regulated, when the dress film, transfer broad gap, pack into behind film or the bag film, again gap between two membrane running rollers is turned down, make the two clamping films or bag film, rotation drives the motion of tubular film.Membrane running roller of the present utility model is actively socketed in the membrane rotating shaft, can move axially along the membrane rotating shaft, moves to correct position by running roller detent mechanism positioning and locking, has realized the adjustment of membrane running roller position, feasible film or the bag film that adapts to different in width.The utility model is simple in structure, easy to adjust, can adjust suitable thrust between two membrane running rollers, both satisfied the membrane needs, again can Field adjustment, can not produce the excessive or too small problem of thrust.Same device is suitable for the bag film or the film of multiple width, field of application broad simultaneously.
Traverse sealing device of the present utility model adopts horizontal flatten mechanism is set on heat sealing mechanism, is used for the bag film of heat-sealing place is flattened to both sides, also is provided with vertical flatten mechanism, is used for the bag film of heat-sealing place is longitudinally flattened.Respectively to the horizontal and vertical flattening of heat-sealing place of bag film, bag film is smooth when making heat-sealing before heat-sealing for these two flatten mechanisms, and the heat-sealing bonding place is smooth, even, firm.And the utility model is simple in structure, laterally flatten mechanism, vertically flatten mechanism and heat sealing mechanism synchronization action, the degree of automation height, seal effective.
The utility model adopts exhaust gear is set on heat sealing mechanism, with the heat sealing mechanism synchronization action, is used for the bag film after the clamping can, alleviates that it is sagging and the air in the bag film extruded.Make the existence that does not have air in the bag film after the heat-sealing or reduce air as far as possible, avoid or alleviated the quality problem that exists air to cause in the bag film greatly.And exhaust gear and heat sealing mechanism synchronization action, when first heat-sealing and second heat-sealing seals bag film, exhaust gear also carried out the clamping exhaust to bag film, exhaust and sealing move be right after coherent.By the action of electrical controller control horizontal sealing driver train, make the win heat-sealing and the second heat-sealing synchronous relative motion, can seal by the center clamping films bag between the two, make the heat-sealing bonding place smooth, even, firm, bag film deflection heat-sealing condition of poor appears in minimizing.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is the stereoscopic figure of the utility model embodiment;
Fig. 2 is the block diagram that the utility model embodiment removes cabinet;
Fig. 3 is the block diagram of the utility model embodiment other direction;
Fig. 4 is the lateral plan of the utility model embodiment;
Fig. 5 is the construction profile scheme drawing of the utility model embodiment film winding apparatus;
Fig. 6 is the block diagram of the utility model embodiment film winding apparatus;
Fig. 7 is that the utility model embodiment film spool is positioned at the structural representation on the support guide;
Fig. 8 is the structural representation after the utility model embodiment film spool supported body is propped up.
Fig. 9 is the block diagram that the utility model embodiment connects film device;
Figure 10 is the block diagram that the utility model embodiment connects another direction of film device;
Figure 11 is the structural representation of the utility model embodiment shaped device;
Figure 12 is the lateral plan of the utility model embodiment shaped device;
Figure 13 is the structural representation of the moulding backboard of the utility model embodiment shaped device;
Figure 14 is the structural representation of the moulding lapel plate of the utility model embodiment shaped device;
Figure 15 is the structural representation of the perpendicular seal apparatus of the utility model embodiment;
Figure 16 is the construction profile scheme drawing of the perpendicular seal apparatus of the utility model embodiment;
Figure 17 is the structural representation of the utility model embodiment film drawing device;
Figure 18 is the birds-eye view of the utility model embodiment film drawing device;
Figure 19 is the partial enlarged drawing at I place among Figure 17;
Figure 20 is the structural representation of the utility model embodiment horizontal sealing shutoff device;
Figure 21 is the construction profile scheme drawing of the utility model embodiment horizontal sealing shutoff device;
Figure 22 is another direction structure scheme drawing of the utility model embodiment horizontal sealing shutoff device;
Figure 23 is the partial enlarged drawing at A place among Figure 21.
The specific embodiment
As Fig. 1,2,3,4, shown in, a kind of automatic filling machine, comprise frame 1, electrical controller 400 sets gradually the film winding apparatus 100 that is useful on storage and discharges film on frame 1, what be used to splice film connects film device 200, to drawing back the sterilization washing equipment 300 that film carries out disinfection and cleans, be used for the filling apparatus 500 of filling liquid to bag film, be used for the film turnup is become barrel-contoured shaped device 600, with the perpendicular seal apparatus 700 of the vertical piece of tubular film (or being called the centre joint) leak free, the film drawing device 800 of pulling film movement, horizontal sealing shutoff device 900 with tubular film transverse seal and cut-out.According to space, equipment place size, the said apparatus horizontal cross can be arranged, also can be arranged above and below, but wherein because the bag film opening is upwards during can, then shaped device 600, perpendicular seal apparatus 700, horizontal sealing shutoff device 900 preferably are arranged above and below, and are beneficial to equipment work and save the space.
In the present embodiment, said apparatus is divided into front and back two parts on frame 1 arrange, the rear portion is film winding apparatus 100 from bottom to up, connect film device 200, sterilization washing equipment 300, the front portion is shaped device 600, perpendicular seal apparatus 700, drawing-die device 800, horizontal sealing shutoff device 900 from top to bottom, in addition, filling apparatus 500 parts are arranged on the bottom, and a part is arranged on top.The main portion of electrical controller 400 is arranged in the casing of frame 1 top one side, the frame 1 outer cabinet 12 that is provided with sealing frame 1 and interior arrangement thereof, the read-out of electrical controller 400 and operation control mechanism 15 are installed on the cabinet 12, the maintenance of interior arrangement is provided with cabinet door 11 in cabinet 12 front portions for convenience.What electrical controller 400 adopted is conventional mode, is prior art, and present embodiment no longer describes its structure and circuit in detail, only describes the function of its realization.
As Fig. 5,6,7, shown in 8, the film winding apparatus 100 of film is the device that is used for memory films and discharges film, comprise film roll support 101, the film spool 106 that is used for support film rolling 103, be respectively equipped with two on the described film roll support 101 and be used for the film roll support guide rail 104 that slides in film spool 106 both ends, the supporting mechanism 105 that is rotationally connected respectively and is useful on support film spool 106 on the film roll support 101 at each film roll support guide rail 104 rear portion, film spool 106 is pressed on the supporting mechanism 105 when sliding into film roll support guide rail 104 rear portions, described supporting mechanism 105 rotations are with film spool 106 jack-up, also be provided with on the described film roll support 101 and be used for the rotary positioning mechanism 109 that the film spool 106 after the jack-up is positioned and drive the film spool driver train (not shown) that film spool 106 rotates, film spool 106 two ends are installed with film rolling hold-down mechanism 107, are rotationally connected to be useful on the inertia of subduing film spool 106 rotator inertias and to subdue mechanism 102 on film roll support 101.
Shown in Fig. 5,7,8, described film roll support guide rail 104 is horizontally disposed with or is obliquely installed, and film roll support guide rail 104 front ends that are obliquely installed are lower than the rear end.Film roll support guide rail 104 can be provided with in addition and be fixed on the film roll support 101, and the horizontal component of height unanimity that also can directly utilize two spaces that film roll support 101 itself has is as film roll support guide rail 104.
Shown in Fig. 5,7,8, described supporting mechanism 105 comprises the strut member 153 of direct support film spool 106 ends, strut member 153 is supported on the lower axial end of film spool 106, be used to accept the weight of film spool 106, and film spool 106 rotates on strut member 153, therefore strut member 153 has two functions, one is to support, another is that film spool 106 is rotationally connected, strut member 153 is chosen as the roller of at least two rotations, forms the depression of placing film spool 106 ends after all rollers are arranged and makes film spool 106 not break away from roller when rotating.Roller can be played a supporting role, and with film spool 106 between roll and be connected, making friction force minimum between the two does not influence the rotation of film spool 106.The strut member 153 of present embodiment is selected the roller of two rotations that are provided with at interval.Film spool 106 is between two rollers, and owing to the external diameter of the gap between two rollers less than film spool 106, therefore, film spool 106 is supported by two rollers.Revolving part 156 is rotatably connected on strut member 153 on the film roll support 1, the shape of revolving part 156 is not limit, all rollers are fixed on the revolving part 156, revolving part 156 is rotatably connected on the film roll support 101 by fixing strand 157, the preferred symmetrical structure of revolving part 156 shapes, and fixing strand 157 is positioned on the symmetrical center line such structure, stability of strutting system is good, is convenient to the heavier object of supported weight.The revolving part 156 of present embodiment is Y shape plate or U-shaped plate, two symmetrical respectively tops that are fixed on revolving part 156 of roller, and revolving part 156 bottoms are rotatably connected on the film roll support 101 by fixing strand 157.The film roll support 101 in described revolving part 156 outsides is provided with and is used for the retainer 108 that revolving part 156 turns to desired location stop.Described retainer 108 comprises the backing block 181 that is fixed on the film roll support 101, is screwed onto the stop bar 182 on the backing block 181, and the revolving part 156 that stop bar 182 roof pressures arrive the desired location no longer is rotated further it.Stop bar 182 can rotate adjusts its height, makes revolving part 156 can arrive suitable position.The retainer 108 of present embodiment is arranged on the Y shape plate outside or U-shaped plate bottom, and when Y shape plate or U-shaped plate turned to roof pressure retainer 108, the axis of Y shape plate or U-shaped plate was vertical, and at this moment, 106 equilibriums of film spool are pressed on the strut member 153.
Except said structure, strut member 153 can also be the employing bearing, have the holder part of the semi-circular recesses consistent with film spool 106 end shapes etc., and wherein, the groove inner wall smooth of holder part does not influence film spool 106 and rotates.Revolving part 156 can also be plate, post, piece of other shapes etc.Retainer 108 also can be to have only a fixed parts except said structure, is fixed on correct position and just also can realizes the stop location.
Described inertia is subdued mechanism 102 and is comprised gravity-roller 121, tumbler 123, compressing member 124, described tumbler 123 is rotatably connected on the film roll support 101 of film spool 106 ends, described compressing member 124 be fixed on the tumbler 123 and under gravity-roller 121 drives roof pressure in film spool 106 ends.It is to rotate under gravity-roller 121 drives that tumbler 123 is provided with purpose, the compressing member 124 that keeps captive joint on it all the time roof pressure in film spool 106 ends.The shape of tumbler 123 is not limit, and two positions that are rotationally connected are just arranged, and the one, be connected by fixing strand with film roll support 101, tumbler 123 rotates around fixing strand.The 2nd, be rotationally connected by pipe link 122 and gravity-roller 121, gravity-roller 121 is because film rolling 103 constantly uses the back radius progressively to reduce, gravity-roller 121 will keep being pressed in the top of film rolling 103, therefore pipe link 122 will rotate around tumbler 123, could keep gravity-roller 121 no gaps to compress film rolling 103 at any time.The fixed position of compressing member 124 on tumbler 123 is indefinite, but need guarantee roof pressure film spool 106 ends all the time.The tumbler 123 of present embodiment is a bent rod, and the one end is rotatably connected on the film roll support 101, and bending place and pipe link 122 are rotationally connected, the other end part 124 that is fixed and clamped, described compressing member 124 all the time roof pressure on outside wall surface top, film spool 106 end.Compressing member 124 cooperates with strut member 153 and forms spacing to film spool 106, and three's pivoting friction is eliminated the rotator inertia of film spool 106.
Shown in Fig. 5,6,7,8, described rotary positioning mechanism 109 is fixed on the film roll support 101, and the film spool 106 of supporting mechanism 105 jack-up is pegged graft to locate with rotary positioning mechanism 109 film spool 106 can only be rotated.Described rotary positioning mechanism 109 is between film spool 106 and film spool driver train (not shown), and described film spool driver train drives film spool 106 by rotary positioning mechanism 109 and rotates.Rotary positioning mechanism 109 comprises fixed mount 191, be rotatably connected to positioning of rotating part 192 on the fixed mount 191, positioning of rotating part 192 can be to be rotatably connected on the fixed mount 191 by bearing, described positioning of rotating part 192 is a positioning rotating shaft, positioning rotating shaft is connected with the output axle key of film spool 106 ends with film spool driver train respectively, wherein film spool 106 ends are provided with spline 161, the positioning rotating shaft end is provided with spline, spline is inserted in the spline 161 their keys is linked together, and spline and spline 161 can exchange.Film spool driver train is the brushless motor (not shown), and the motor output shaft (not shown) is rotatably connected by coupler (not shown) and positioning of rotating part 192.Positioning of rotating part 192 is provided with flat key, and coupler is provided with the flat key groove.Motor-driven positioning of rotating part 192 rotations as film spool driver train drive 106 rotations of film spool.
Shown in Fig. 5,7, described film rolling hold-down mechanism 107 is included in the contact roller 171 that film spool 106 both ends are spirally connected, and is set with on the film spool 106 of each contact roller 171 inboard to be plugged in film rolling 103 inner cores the fixing inclined-plane lasso 172 of film rolling 103 extruding.Film spool 106 adopts stainless steel tube, welding solid stainless steel shaft at its two ends forms, film spool 106 both ends are bolted with contact roller 171, being respectively minus thread between described film spool 106 and two contact rollers 171 is connected with right-hand screw thread, it is opposite with the external thread rotary veer that the other end is provided with that left and right hand thread connects the external thread rotary veer that is meant the setting of film spool 106 1 ends, the direction that makes contact roller 171 screw on film spool 106 is also just opposite, and then film spool 106 and two contact rollers 171 are to change tighter and tighter in the rotation process.Because film rolling 103 all has the Inner core of a hollow, the Inner core retainer plate is contained on the film spool 106, because there are the gap in Inner core and film spool 106, make film rolling 103 occur eccentric phenomena when rotating, cause rotating and have some setbacks and memberane stress changes, so on the film spool 106 of each contact roller 171 inboard, all be provided with the inclined-plane lasso 172 that is used to keep film rolling 103 Inner cores and film spool 106 concentric.Inclined-plane lasso 172 is about film spool 106 axis symmetries, and inclined-plane lasso 172 is inserted in the film rolling 103 Inner cores and plays a supporting role, and rotates smooth and easy with the stability and the film rolling 103 that guarantee tension force in the film movement process.The maximum outside diameter of inclined-plane lasso 172 is greater than the internal diameter of film rolling 103 Inner cores, makes contact roller 171 screw roof pressure inclined-plane, back lasso 172 film rolling 103 is compressed from two ends.In film rolling 103 processes are installed, the contact roller 171 and the inclined-plane lasso 172 at film spool 106 two ends can be removed, install film rolling 103 backs and install from two ends with contact roller 171 and inclined-plane lasso 172.Contact roller 171 is held when being used to move film rolling 103 simultaneously also as handwheel.
Installation process:
Shown in Fig. 5,6,7,8, film spool 106 is inserted film rolling 103, at suit inclined-plane, film rolling 103 two ends lasso 172, contact roller 171 is screwed onto compresses film rolling 103 on the film spool 106.Hold contact roller 171 then film rolling 103 is placed into film roll support guide rail 104 front portions, promote film rolling 103 backward, when film spool 106 slides into film roll support guide rail 104 rear portions, because strut member 153 tilts, the part roller is positioned at film roll support guide rail 104 belows, the part roller is positioned at film roll support guide rail 104 tops, then all rollers depression of arranging is over against film roll support guide rail 104, film spool 106 ends that then arrive film roll support guide rail 104 rear portions directly slip in the depression, be pressed on the roller of film roll support guide rail 104 belows, continue again to slide, and roof pressure film roll support guide rail 104 top rollers, film roll support guide rail 104 top rollers are retreated by pressure, 156 rotations of driven rotary part, then revolving part 156 drives film roll support guide rail 104 underside roller again and moves up, and makes strut member 153 turn to film spool 106 and leaves film roll support guide rail 104, fully by strut member 153 support film spools 106.At this moment, revolving part 156 roof pressures make revolving part 156 can not continue rotation to retainer 108.Positioning of rotating part 192 interts in the change speed gear box of motor, moves axially in the spline that its end is inserted to film spool 106, with film spool 106 location, finishes the installation of film rolling.Then gravity-roller 121 being overturn to take is placed on the film rolling, and then compressing member 124 is pushed down on the film spool 106.
Shown in Fig. 2,3,4, frame 1 is provided with sterilization washing equipment 300, and the film that is used for that the film discharging device is emitted carries out sterilization to be handled.Sterilization washing equipment 300 comprises that liquid disinfection pond 301, the middle part of bottom setting in the frame 1 are provided with the ultraviolet sterilization mechanism 303 of spray Cleaning for High Capacity mechanism 302, top setting.Wherein, be rotatably connected to film roll shaft (not shown) in the liquid disinfection pond 301, the film roll shaft is positioned under the liquid level of sterilization soup, make the film of walking around from the film roll shaft immerse soup, by the liquid medicine sterilization that carries out disinfection, liquid medicine can be selected chlorine dioxide, film after the sterilization moves up, spraying pure water at frame 1 middle part by spray Cleaning for High Capacity mechanism 302 washes out the soup on the film, spray Cleaning for High Capacity mechanism 302 comprises spray thrower 321, the scavenging pump 322 that is provided with in frame 1 bottom, spray thrower 321 is arranged with water receiving tank 323, scavenging pump 322 connects the water source and supplies water for spray thrower 321, the nozzle of spray thrower 321 is provided with in the film both sides respectively, and the film two sides is all cleaned, and cleaning liquid drops in the water receiving tank 323 and collects.The nozzle of spray thrower 321 also can only clean the film one side in film one side setting, and this face is the internal face of moulding rear film bag.Up by the 302 cleaning rear films continuation of spray Cleaning for High Capacity mechanism, arrive frame 1 top, in frame 1 top parallel interval a plurality of film rollers are set, film motion under the guiding of film roller makes film be turned to the front portion of frame 1 from the rear portion of frame 1.Be provided with ultraviolet sterilization mechanism 303 at frame 1 end face, ultraviolet sterilization mechanism 303 is a ultraviolet sterilization lamp, and the film that the ultraviolet sterilization lamp irradiation is constantly moved carries out sterilization treatment to film once more, guaranteed that film reaches hygienic requirements, present embodiment is provided with two ultraviolet sterilization lamps.
Shown in Fig. 1,2,3,4, filling apparatus 500 comprises the filling tube 501 of vertical setting and the filling pump 502 that frame 1 bottom is provided with, filling tube 501 1 ends and filling pump 502 UNICOMs, in filling tube 501, carry liquid by filling pump 502, filling tube 501 extends upwardly to frame 1 top, turn down between film drawing device 800 and the horizontal sealing shutoff device 900 filling liquid in the bag film of sealing the bottom and the centre joint downwards along shaped device 600, perpendicular seal apparatus 700 again.
Shown in Fig. 9,10, connecing film device 200 is used for the end of two volume film rolling is linked together, connecing film device 200 comprises and connects membrane support 201, described connect membrane support 201 be provided be used for two film heat-sealing bonding together connect the film heat sealing mechanism, be provided with the film guiding mechanism that is used to guide film movement connecing film heat sealing mechanism side, connect also to be provided with on the membrane support 201 and be used for pushing down the squeeze-film mechanism 204 of film connecing film heat sealing mechanism side.
The described film heat sealing mechanism that connects comprises that connecing the film heat-sealing presss from both sides 202, with connect the 202 corresponding settings of film heat-sealing folder connect mould piece 203, driving connect mould piece 203 or/and connect film heat-sealing folder 202 do mutually near or connect the film driver train away from motion, the described film heat-sealing folder 202 that connects comprises and connects film heat block 221, the described film heat block 221 that connects, connect the heat cover 2211 that mould piece 203 relative sides all seal for the clamping film, (the utility model definition heat cover 2211 is the front, then connect film heat block 221 and connect on the mould piece 203 and be respectively the back side) with the opposing face of heat cover 2211, the described heat cover 2211 that connects film heat block 221 is provided with the heating plate 222 that is used for heat sealing film, described heating plate 222 is bar shaped, vertically be provided with along the heat cover 2211 that connects film heat block 221, and be arranged on the centre that connects film heat block 221 heat covers 2211.Described heating plate 222 both ends extend to respectively on the end face that connects film heat block 221 two ends, and with connecing conducting block 207 conductive connectioies that film heat block 221 back sides are provided with, heating plate 222 ends are fixed on the conducting block 207 by double-screw bolt 208, conducting block 207 is connected with power supply, gives heating plate 222 power supply heating by conducting block 207.Stable in order to make that heating plate 222 is provided with, have groove on the heat cover 2211 that connects film heat block 221, heating plate 222 is arranged in the groove, but in order not hinder the film clamping is sealed, the thickness of heating plate 222 exceeds the degree of depth of groove, and the surface of heating plate 222 exceeds heat cover slightly.
Because there is the phenomenon of expanding with heat and contract with cold in heating plate 222, originally be tightened in the heating plate 222 that connects on the film heat block 221, the heating back is lax, heating plate 222 pressurized deflections when making heat-sealing clamping film, cause crooked, the bonding problem such as insecure not attractive in appearance, bonding of film heat-sealing, therefore, be provided with the tightening mechanism 209 of stretching heating plate 222 in the end of heating plate 222, be used for heating plate 222 stretchings convenient heat-sealing.In order not influence heat-sealing or to avoid for tightening mechanism 209 is set lengthening to connect the film heat sealing mechanism, then tightening mechanism 209 generally is not arranged on the heat cover 2211 that connects film heat block 221, and being arranged on the end face or the back side that connects film heat block 221, the tightening mechanism 209 of present embodiment is arranged on the end face that connects film heat block 221.Be provided with the location blind hole connecing on film heat block 221 end faces, described tightening mechanism 209 is the elastic body that spring or other pressurizeds shrink, spring is arranged in the blind hole of location, the outer end roof pressure is at the outside stretching heating plate 222 in heating plate 222 back sides behind the spring pretension, when heating plate 222 heating are lax, spring is upheld, and outwards roof pressure heating plate 222 makes lax heating plate 222 be tightened on the heat cover 2211.
Connect mould piece 203 and comprise briquetting main body 231, briquetting main body 231 fronts are provided with anti-high thermoelasticity pad 232, anti-high thermoelasticity pad 232 is corresponding with the heat cover 2211 that connects film heat block 221, anti-high thermoelasticity pad 232 also is a heat cover 2321 with the heat cover 2211 cooresponding faces that connect film heat block 221, because anti-high thermoelasticity pad 232 has elasticity, make when connecing film heat block 221 and connecing mould piece 203 clamping films, can fit tightly, bonding firm, seal effective.
Connecing the film driver train can only be connected with connecing mould piece 203 or connecing film heat-sealing folder 202, also can all be connected with and connect the film driver train connecing mould piece 203 and connect film heat-sealing folder 202 back sides, only be provided with and connect the film driver train connecing mould piece 203 back sides in the present embodiment, promptly connect mould piece 203 and be by connecing the film driver train and be fixed on and connect on the membrane support 201, be fixed on and connect on the membrane support 201 and connect film heat-sealing folder 202.Specifically, the face that connect mould piece 203 opposing with connecing mould piece 203 heat covers 2321 is joint face, the described joint face that connects mould piece 203 be fixed on the film driver train that connects that connects on the membrane support 201 and be connected, connecing the film driver train is cylinder 206, the push rod of cylinder 206 is connected with the middle part that connects mould piece 203 back sides, cylinder 206 promote to connect mould piece 203 do near or away from the motion that connects film heat block 221.And joint face is provided with the guide rod 233 perpendicular to joint face, and the cooresponding membrane support 201 that connects is provided with guide hole or guide groove, and described guide rod 233 is installed on to guide in guide hole or the guide groove and connects 203 motions of mould piece.
Described film guiding mechanism is included in two of connecing that film heat-sealing folder 202 both sides are provided with respectively and connects the film heat-sealing and press from both sides 202 parallel film guiding rollers 205, described film guiding roller 205 two ends are rotatably connected on and connect on the membrane support 201, and the roll surface vertex of film guiding roller 205 flushes with the heat cover 2211 that connects film heat-sealing folder 202 or presss from both sides 202 heat cover 2211 a little less than connecing the film heat-sealing, make film turn to by film guiding roller 205 guiding, along connecing film heat sealing mechanism direction, be convenient to the heat sealing film.Film guiding roller 205 also can only be arranged on and connect the side of film heat-sealing folder 202 near film winding apparatus 100, the film guiding is turned to along connecing film heat sealing mechanism direction get final product.
Described squeeze-film mechanism 204 comprises the stage clip 241 and the pressing plate 242 of paired setting, double-type two pressing plates 242 are separately positioned on and connect connecing on the membrane support 201 and being oppositely arranged of film heat-sealing folder 202 two ends homonymies, pressing plate 242 end faces can a little higher than heat cover 2211, flush with heat cover 2211 or be lower than heat cover 2211 slightly, and present embodiment adopts pressing plate 242 end faces and connects the film heat-sealing and press from both sides 202 heat cover 2211 and flush.Described stage clip 241 also by adapter plate 243 be fixed on connect on the membrane support 201 and roof pressure on pressing plate 242 end faces.Stage clip 241 shapes are not limit, and can be the fixing spring leafs of an end, can be the fixing spring leafs in two ends yet, can also be the fixing coil springs of an end.Squeeze-film mechanism 204 can also can be provided with in the both sides that connect film heat-sealing folder 202 in a side setting that connects film heat-sealing folder 202, and the rearward end that can push down last volume film respectively, the leading section of back one volume film are set in both sides, makes that the two can fine splicing.
The membrane support 201 that connects that connects film heat-sealing folder 202 sides is provided with inductor 212, and whether the effect of inductor 212 is to be used to detect film exist, and controls the action of subsequent handling.When inductor 212 detected film and exists, bag subsequent handling normal operation had not existed when inductor 212 detects films, then sends signal and quits work to electrical controller control subsequent handling.Finish when film continues, start subsequent handling and work on.
Implementation process: the film that inductor 212 detects on the film rolling uses up, and complete machine quits work, and connects film device work and connects film.Because being mounted in, inductor 212 connects the connecing on the membrane support 201 of film heat-sealing folder 202 sides, in case detect and do not have film, then stop the motion of film, at this moment, the rear end of last volume film also is in and connects in the film device, just also connecing film heat block 221 and connecing between the mould piece 203, and push down by squeeze-film mechanism 204, no longer mobile, a new volume film is installed on the discharging device, pull out the film front end, it is placed into connects film heat block 221 and connect between the mould piece 203 and overlapped, and it is pushed down by squeeze-film mechanism 204 with the rearward end of last volume film, start conducting conducting block 207 then, make heating plate 222 energising heating, and cylinder 206 starts and will connect mould piece 203 and promote to connecing film heat block 221, the two clamps overlapping film, the heating plate 222 that is heated to uniform temperature with overlapping film hot melt together, just the two heat-sealing is coupled together, connect film and finish, proceed the work of subsequent handling.
Shown in Figure 11,12, the shaped device 600 of bag film is to be used for the film turnover is formed tubular, the shaped device 600 of bag film comprises moulding backboard 602, two moulding lapel plates 603 and stay bearing plates 605, described two moulding lapel plates 603 symmetries are also detachable or be rotatably connected on moulding backboard 602 the place aheads, moulding lapel plate 603 and moulding backboard 602 are provided with the adjusting detent mechanism 606 of regulating the two gap and location, stay bearing plate 605 is arranged between moulding backboard 602 and the moulding lapel plate 603, and stay bearing plate 605 rear walls are provided with the guide of the smooth and easy slip of guiding film.
As Figure 11,12, shown in 13, described moulding backboard 602 comprises the aftershaping portion 621 that film enters in its place ahead that is used for, lead membranous part 622 behind aftershaping portion that is used for fixing 621 that aftershaping portion 621 both sides are provided with and the overlap joint guiding film, film is because turnover is to finish at the aftershaping portion two ends, 621 top and the moulding lapel plate 603 of moulding backboard 602, the transverse width of the aftershaping portion 621 of described moulding backboard 602 promptly is the bag film width that will turn down moulding, therefore, the width of aftershaping portion 621 is according to the width decision of the bag film that will turn down, and the bag film width after requiring aftershaping portion 621 and folding is identical.After lead membranous part 622 effect be that the film portion of guiding turnover progressively enters 603 turnovers of moulding lapel plate, therefore, after lead membranous part 622 end face form a hypotenuse from beginning downward-sloping the setting with aftershaping portion 621 adjoiners.After lead membranous part 622 another effect be to be used for former is fixed on frame 1, and be used for fixing moulding lapel plate 603.
As Figure 11,12, shown in 14, described moulding lapel plate 603 comprises and is used to guide the leading membranous part 632 of film and folding portion 631 with the relative turnover of film, in order to make film turnover symmetry, require two folding portions 631 of described two moulding lapel plates 603 to be symmetrical arranged, and it is corresponding with the aftershaping portion 621 of moulding backboard 602, two folding portion 631 bottoms of moulding lapel plate 603 are overlapping and leave the gap, be used for two sides of film are overlaped, film cylinder is made in the bag film centre joint heat-sealing sealing that the film side could be formed after having only the side of film overlapping.It is corresponding and fit together to lead membranous part 622 behind the leading membranous part 632 of described moulding lapel plate 603 and the moulding backboard 602, and the two end face is corresponding fully consistent, makes the two can guide film to enter the folding portion 631 of moulding lapel plate 603 simultaneously.
Be rotatably connected between moulding backboard 602 and the moulding lapel plate 603, promptly leading membranous part 632 sides of moulding lapel plate 603 be hinged on moulding backboard 602 after lead on the side of membranous part 622, two moulding lapel plates 603 open respectively to the left and right sides.
Shown in Figure 11,12,13,14, lead on the membranous part 622 behind the leading membranous part 632 that described adjusting detent mechanism 606 is arranged on moulding lapel plate 603 and the moulding backboard 602.Stablize in order to make that the location is regulated between moulding lapel plate 603 and the moulding backboard 602, the position that then will regulate detent mechanism 606 settings keeps clear of the articulated position of the two, best folding portion 631 near moulding lapel plate 603.
As Figure 11, shown in 12, described adjusting detent mechanism 606 comprises adjust bar 661, regulate locking piece 662 and elastic component 663, the leading membranous part 632 of each moulding lapel plate 603 all with behind the moulding backboard 602 is led membranous part 622 and is had cooresponding connecting bore, described adjust bar 661 shapes do not limit, its cross-sectional plane can be circular, polygon etc., adjust bar 661 is inserted in two connecting bores, and by leading membranous part 632 the place aheads or after lead the adjusting locking piece 662 that membranous part 622 rears detachably are fixed on the adjust bar 661 and come lock adjustment bar 661, the mode of locking can be clamping, be spirally connected, multiple modes such as grafting.Wherein clamping is to regulate locking piece to be provided with bayonet socket, the bayonet socket of regulating locking piece is stuck in the cooresponding position of adjust bar and cooperates moulding lapel plate and moulding backboard position and lock with elastic component.The mode that is spirally connected is to adopt the nut that is spirally connected on the adjust bar, nut is rotated to the desired location and cooperates the gap that locks between moulding lapel plate and the moulding backboard with elastic component.The mode of pegging graft is that a plurality of jacks are set on adjust bar, requires to insert inserted link according to different gaps in jack, and inserted link cooperates with elastic component type lapel plate and moulding backboard are locked.
After lead on the adjust bar 661 at membranous part 622 rears and be set with elastic component 663, described elastic component 663 1 end roof pressures on the adjust bar 661, other end roof pressure leading the gap between the elasticity location moulding lapel plate 603 and moulding backboard 602 on the membranous part 622 behind the moulding backboard 602.
In the present embodiment, described adjust bar 661 is for having the screw rod of nut, described adjusting locking piece 662 is a spin-on nut on the screw rod, described elastic component 663 is a coil spring, described nut is positioned at the place ahead of moulding lapel plate 603 leading membranous parts 632, the nut spinning is being led behind the moulding backboard 602 on the screw rod at membranous part 622 rears, and coil spring is sleeved on the screw rod of leading behind nut and the moulding backboard 602 between the membranous part 622.Connecting bore on the described leading membranous part 632 is a slotted hole, described nut is for passing the bar shaped nut of slotted hole, nut was located the gap between moulding lapel plate 603 and the moulding backboard 602 when the bar shaped nut intersected with slotted hole, when the bar shaped nut was parallel with slotted hole, moulding lapel plate 603 was deviate to open from screw rod.
Shown in Figure 11,12, it is leg-of-mutton space that described two moulding lapel plates 603 and moulding backboard 602 surround a cross-sectional plane, stay bearing plate 605 be arranged in the described triangle space and with two moulding lapel plate 603 free-running fits, then stay bearing plate 605 is the bending plate with folding portion 631 free-running fits of moulding lapel plate 603, the cross-sectional plane of stay bearing plate 605 is a V-arrangement, and the position of bending is folding portion 631 overlappings of two moulding lapels of V-arrangement bottom alignment plate 603.And the bending place seamlessly transits, and preferably vertically is provided with the plane in the V-arrangement bottom, and the plane is used for compressing when next operation is erected envelope to the bag film centre joint film at centre joint place.Stay bearing plate 605 is to be fixed on the frame 1 of equipment by filling tube, with between two moulding lapel plates 603 and the moulding backboard 602 without any being connected, unfashioned film is around stay bearing plate 605 1 all convolutions.
Because film is along the motion of moulding backboard 602 front faces, because film is that the face face contacts with the aftershaping portion 621 of moulding backboard 602, friction force is bigger, be unfavorable for film movement, therefore at moulding backboard 602 front faces guide is set, is many fins that are provided with in moulding backboard 602 front face longitudinal intervals.In order not increase friction force, the breakage of thin film applied in can not causing moving, described fin outside wall surface all is no corner angle rounding off, the fin cross-sectional plane of present embodiment setting is a circular arc.
Implementation process: at first the bar shaped nut that will intersect with the connecting bore on the leading membranous part 632 rotates into parallel with connecting bore, then moulding lapel plate 603 is opened to both sides, the film end is passed between moulding backboard 602 and stay bearing plate 605, the film middle part is positioned at the aftershaping portion 621 of moulding backboard 602, the film two side portions is overlapped on the leading membranous part 632 and folding portion 631 of moulding lapel plate 603, wherein be positioned at the thin-film width unanimity of leading membranous part 632, folding portion 631 inwardly inwardly turns down upset drive film both sides, form collar shape, the both sides of the edge of film are overlapping at two folding portion 631 overlappings.The nut that will be installed on then in the connecting bore is outwards pulled out and is rotated, and makes nut intersect with connecting bore once more, then with moulding lapel plate 603 and 602 lockings of moulding backboard.If the gap between adjusting moulding lapel plate 603 and the moulding backboard 602 then needs rotating nut, adjust to correct position and get final product.It is non-rigid that coil spring elasticity roof pressure makes that moulding lapel plate 603 and moulding backboard 602 lock, and film movement is smooth and easy.
Shown in Figure 15,16, be rolled into barrel-contoured film and entered perpendicular seal apparatus 700, its untight centre joint is sealed.Described perpendicular seal apparatus 700 comprises and perpendicular envelope support 701, slidely connect vertical heat-sealing 707 on the perpendicular envelope support 701, be fixedly connected with the vertically heat-sealing 707 perpendicular envelope driver trains 708 that seesaw of driving, perpendicular envelope driver train 708 is the electric cylinder combination, the push rod of electric cylinder combination is captiveed joint with vertical heat-sealing 707 rear portions, drives vertical heat-sealing 707 motions by perpendicular envelope driver train 708.Vertically heat-sealing 707 comprises the mount pad 707a of vertical setting, mount pad 707a side is provided with perpendicular seal warmware 707b, the transient heating of perpendicular seal warmware 707b energy is to operating temperature, perpendicular seal warmware 707b is a strip shape heating sheet, the stay bearing plate 605 of shaped device prolongs downwards, and with vertical heat-sealing 707 relative engagement clamping film side, stay bearing plate 605 is propped up film, convenient vertically heat-sealing 707 is exerted pressure to stay bearing plate 605, by heat-sealing the film centre joint is sealed.Vertically heat-sealing 707 rear portions are fixed with connecting panel 706, connecting panel 706 two ends are connected by the push rod of erecting frame 702 with perpendicular envelope driver train 708 respectively, the push rod telescopic drive erecting frame 702 of perpendicular envelope driver train 708 is done and is moved forward and backward, drive vertically heat-sealing 707 do near or away from the motion of stay bearing plate 605.Have sliding tray 703 on the described perpendicular envelope support 701, be fixed with sliding part 704 on the erecting frame 702 and be slidingly fitted in the sliding tray 703, sliding part 704, sliding tray 703 are used for vertically sealing 707 motion guides, make vertically to seal 707 motion non-migrations.
Shown in Figure 15,16, the filling tube 501 of filling apparatus is arranged on the rear of stay bearing plate 605, and in filling tube 501, the outlet of filling tube 501 ends is between horizontal sealing shutoff device 900 and film drawing device 800 by screw retention for stay bearing plate 605.The top of filling tube 501 is by on the fixing frame 1 of erecting frame 51.
As shown in figure 17, described film drawing device 800 provides the power of film movement, is used for each operation is finished in the film pulling respectively.Film drawing device 800 comprises support 801, drawing-die driver train (not shown), described support 801 comprises two blocks of side plates of mainboard and mainboard one side vertical fixing, be provided with two membrane rotating shafts 804 that are parallel to each other between two blocks of side plates, rotate on two blocks of side plates by bearing at membrane rotating shaft 804 both ends, membrane rotating shaft 804 is provided with double-type membrane running roller 802, described drawing-die driver train (not shown) is a servomotor, servomotor is connected with one of them membrane rotating shaft 804, driving double-type membrane running roller 802 relatively rotates, be provided with at interval in each membrane rotating shaft 804 in 802, two membrane rotating shafts 804 of at least two membrane running rollers membrane running roller 802 one by one correspondence compress and relatively rotate; Also be provided with the gap adjusting mechanism of regulating gap between the double-type membrane running roller 802 on the described support 801, described membrane running roller 802 is actively socketed in the membrane rotating shaft 804, and by the adjustment of running roller detent mechanism or fix its position in membrane rotating shaft 804.Two membrane running rollers 802 are set in each membrane rotating shaft 804 of present embodiment at interval, in order to increase the friction force between the membrane running roller 802, the running roller that membrane running roller 802 adopts elastomeric material to make, after membrane running roller 802 compresses mutually one to one, elastic deformation becomes big to bag film or the film friction force that clamps between membrane running roller 802, can not occur that bag film does not move with membrane running roller 802 and the problem of sliding on membrane running roller 802 wheel faces.
Shown in Figure 17,18,19, described gap adjusting mechanism respectively is provided with one at membrane rotating shaft 804 both ends respectively, gap adjusting mechanism be included on the support 801 slide rail 811 that is provided with, with membrane rotating shaft 804 on the slide block 841 of captiveing joint, described slide block 841 is engaged in to slide on the slide rail 811 adjusts gap between the double-type membrane running roller 802, and slide block 841 and slide rail 811 are provided with the slide block locking piece 812 of lock slider 841.Described slide rail 811 is vertical with two membrane rotating shafts 804, slide block 841 on slide rail 811, slide make double-type membrane running roller 802 near or away from.Described slide rail 811 comprises mutually cooresponding getting on the right track and lower railway, described get on the right track and the lower railway end is provided with strut member 813, slide block 841 upper and lower ends are provided with chute, slide rail 811 get on the right track and lower railway is engaged in the chute respectively.Described slide block locking piece 812 is the screw rod that is provided with in slide block 841 sides, be installed with two setting nuts on the screw rod, setting nut end face acting point is on the strut member 813 of slide rail 811 ends, by silk tooth rotation cooperation screw rod is moved forward and backward, driving slide block 841 slides, move thereby drive membrane rotating shaft 804 ends, make two membrane rotating shafts 804 do near or away from action.
The slide block locking piece also has a kind of embodiment: be provided with screw on slide rail 811, described slide block locking piece holds out against the nail spinning in screw, when membrane running roller 802 slides into correct position for holding out against nail, to hold out against nail and screw roof pressure slide block 841, be about to 802 lockings of membrane running roller slide block 841 lockings.
Shown in Figure 17,18, described running roller detent mechanism 803 is included in running roller locations 831, the running roller locking piece 832 that is provided with on membrane running roller 802 lateral walls, and described running roller locking piece 832 is locked in running roller locations 831 in the membrane rotating shaft 804.Described running roller locations 831 is provided with screw, and described running roller locking piece 832 is a screw, and screw screws in the screw roof pressure and on the outside wall surface of membrane rotating shaft 804 membrane running roller 802 is being fixed in the membrane rotating shaft 804.Running roller locations 831 also can cooperate consistent connecting strap, engaging lug etc. with membrane rotating shaft 804 for shape for being sleeved on the sleeve in the membrane rotating shaft 804.
In order to make running roller locking piece 832 and membrane rotating shaft 804 area of contact bigger, then cutting out one section platform 842 with membrane running roller 802 cooresponding positions in described membrane rotating shaft 804, described platform 842 surfaces are parallel with the axis of membrane rotating shaft 804, described membrane running roller 802 is sleeved in the membrane rotating shaft 804 at platform 842 places, and the screw roof pressure platform 842 that screws in screw is locked membrane running roller 802.
Shown in Figure 17,18, the membrane driver train is connected transmission with a membrane rotating shaft 804, the gear 805 that each membrane rotating shaft 804 all at least at one end is provided with 805, two membrane rotating shafts 804 of the gear transmission that is meshing with each other.Present embodiment all is provided with gear 805 at the two ends of each membrane rotating shaft 804, gear 805 in the different membrane rotating shafts 804 is meshing with each other and drives two membrane rotating shafts 804 backward rotation simultaneously, and make that their rotating speed is identical, so that the equilibrium of film carrying capacity reaches accurate film feeding requirement.
As Figure 20, shown in 21, bag film horizontal sealing shutoff device 900 is used for the sealing of bag film upper and lower side and cuts off, bag film horizontal sealing shutoff device 900 comprises the heat sealing mechanism that is used for clamping and bag film is sealed, be used to cut off the shoutoff mechanism 906 of film, drive the horizontal sealing driver train of heat sealing mechanism and shoutoff mechanism 906 actions, described heat sealing mechanism is provided with and is used for horizontal flatten mechanism 909 that the bag film of heat-sealing place is flattened to both sides, and vertical flatten mechanism 905 that the bag film of heat-sealing place is longitudinally flattened, described heat sealing mechanism below is provided with the exhaust gear 907 that is used to discharge gas in the bag film, and described exhaust gear 907 is fixed on the heat sealing mechanism and with heat sealing mechanism and is synchronized with the movement.
But described heat sealing mechanism comprises first heat-sealing, 903 and second heat-sealing 904 of synchronous relative motion, described horizontal flatten mechanism 909 correspondence below first heat-sealing, 903 and second heat-sealing 904 is provided with two pairs, described two pairs of horizontal flatten mechanisms 909 are separately positioned on the both sides at heat sealing mechanism center, and described vertical flatten mechanism 905 is arranged on the top of first heat-sealing, 903 and second heat-sealing 904.Described first heat-sealing, 903 and second heat-sealing 904 is respectively equipped with the heat cover 9311 of clamping and heat sealing film bag, described horizontal flatten mechanism 909 and vertical flatten mechanism 905 all exceed the heat cover 9311 of first heat-sealing, 903 and second heat-sealing 904, make when winning heat-sealing 903 and second heat-sealing 904 move toward one another, laterally flatten mechanism 909 and vertical flatten mechanism 905 all touch bag film prior to first heat-sealing, 903 and second heat-sealing 904.Described driver train comprises the heat-sealing driver train that drives first heat-sealing, 903 and second heat-sealing, 904 move toward one another and drives the cut-out driver train that cuts off bag film.
Shown in Figure 20,21,22, first heat-sealing 903 comprises heat-sealing folder 933 and is used for fixing the bracing frame of heat-sealing folder that bracing frame is included in the supporting plate 931 of 933 times support heat-sealings of heat-sealing folder folder 933, the connecting panel 932 that heat-sealing folder 933 rears are provided with.Second heat-sealing 904 comprises heat-sealing folder 943, is used for fixing the bracing frame of heat-sealing folder 943, and bracing frame is included in the supporting plate 941 of 943 times support heat-sealings of heat-sealing folder folder 943, the connecting panel 942 that heat-sealing folder 943 rears are provided with.Wherein first heat-sealing, 903 and second heat-sealing, 904 heat-sealing folder 933,943 is oppositely arranged, and the two relative wall is heat cover 9311, and the heat pipes that heat cover 9311 is heat-sealed in the folder 933 are heated to uniform temperature, are used for clamping and heat sealing film bag.
Shown in Figure 20,21,22, described horizontal sealing driver train comprises the heat-sealing driver train that drives first heat-sealing, 903 and second heat-sealing, 904 move toward one another and drives the cut-out driver train that cuts off bag film.The heat-sealing driver train comprises the first electronic cylinder component 901 that drives first heat-sealing, 903 motions, the second electronic cylinder component 902 that drives second heat-sealing, 904 motions.The first electronic cylinder component 901 comprises the first electronic cylinder 912, push rod 911, the second electronic cylinder component 902 comprises the second electronic cylinder 922, the push rod (not shown), the rear portion of the first electronic cylinder 912 and the second electronic cylinder 922 is fixed together, then to stretch out direction opposite for the push rod of the first electronic cylinder component 901 and the second electronic cylinder component 902, wherein the push rod 911 of the first electronic cylinder component 901 directly is fixed on the connecting panel 932 rear wall centers of first heat-sealing 903, the push rod of the second electronic cylinder component 902 is captiveed joint with second heat-sealing 904 with adapter plate 923 by drive spindle 921, wherein adapter plate 923 is captiveed joint with the push rod of the second electronic cylinder component 902, adapter plate 923 both sides are provided with two drive spindles 921, the end of drive spindle 921 is fixed on the two ends of the connecting panel 942 of second heat-sealing 904, in order to make first heat-sealing, 903 and second heat-sealing, 904 motions steadily, then have perforation at first heat-sealing, 903 connecting panels, 932 both ends, drive spindle 921 passes perforation respectively, for first heat-sealing 903, drive spindle 921 just becomes the guide rod of its motion, when first heat-sealing, 903 and second heat-sealing 904 relative motions or reverse motions, the path of motion unanimity, guarantee that the two clamping heat-sealing can aim at fully, can not cause heat-sealing out-of-position problem.The first electronic cylinder component 901 and the second electronic cylinder component 902 are under control mechanism control, stretch out push rod simultaneously or shrink push rod, and the stretching speed of controlling two push rods is identical with collapsing length, then make first heat-sealing, 903 and second heat-sealing 904 simultaneously in opposite directions with speed motion or opposite with the speed motion, thereby guaranteed that the pressure that bag film is subjected to is even in heat seal process, improved the quality of heat-sealing.And first heat-sealing, 903 and second heat-sealing 904 is moved to bag film from both sides simultaneously, reach the bag film of midpoint simultaneously, can be can liquid film push away distortion, not having external force when having guaranteed heat-sealing effectively acts on the bag film, avoided the heat-sealing change in location, improved the quality of heat-sealing, reduced seal crooked, be offset, seal the problem of complete closed not.
As Figure 20,21, shown in 22, second heat-sealing 904 is provided with shoutoff mechanism 906, described shoutoff mechanism 906 comprises the electronic cylinder component 962 of cut-out that is fixed on second heat-sealing, 904 connecting panels, cutting knife 961, heat-sealing folder middle part in second heat-sealing 904 laterally has the cutting knife groove, described cutting knife 961 is positioned at the cutting knife groove, captive joint with the push rod that cuts off electronic cylinder component 962 in cutting knife 961 rear portions, before heat-sealing is finished, cutting knife 961 is positioned at the cutting knife groove, do not expose the cutting knife groove, when heat-sealing is finished, when first heat-sealing, 903 and second heat-sealing 904 also was in clamping bag film state, electronic cylinder component 962 motions were cut off in electrical controller control, promoting cutting knife 961 protracts, cut off bag film at heat-sealing place that is bonded together middle part, wherein a part is that seal on the top of previous bag film, and another part is the bottom seal of a back bag film.The heat-sealing folder of cutting knife 961 edges of a knife damage first heat-sealing 903 during for fear of the cut-out bag film, then have the feed groove in the horizontal correspondence in the heat-sealing folder middle part of first heat-sealing 903, extend into before the cutting knife 961 in the feed groove, and cooperate with the notch of feed groove bag film is cut off, can not be damaged to the heat-sealing folder of first heat-sealing 903.
Shown in Figure 20,21,22, described horizontal flatten mechanism 909 comprises at least one push pedal 991, corresponding one by one heat cover 9311 front lower places that are arranged on first heat-sealing, 903 and second heat-sealing 904 of described push pedal 991, described push pedal 991 is rotated return unit by first and is rotatably connected on respectively on the bottom surface of first heat-sealing, 903 and second heat-sealing 904, promptly is connected on supporting plate 931,941 bottom surfaces of first heat-sealing, 903 and second heat-sealing 904.Double-type push pedal 991 compresses bag film in advance with first heat-sealing, 903 and second heat-sealing, 904 move toward one another, and along with first heat-sealing, 903 and second heat-sealing 904 continues move toward one another, the first rotation return unit rotates the double-type push pedal 991 clamping bag films of drive and laterally flattens bag film to first heat-sealing, 903 or second heat-sealing, 904 two ends rotation respectively, first heat-sealing, 903 and second heat-sealing, 904 counter motions, first rotates return unit drive push pedal 991 backward rotation gets back to initial position.Bigger in order to guarantee clamping bag film area, clamping is firm, and then double-type push pedal 991 be arranged in parallel, two tight bag film clampings of push pedal 991 side phase pressings.Described first rotates return unit comprises first tumbler 992 that is rotatably connected on first heat-sealing, 903 or second heat-sealing, 904 supporting plates, 931,941 bottom surfaces, first tumbler, 992 middle parts or an end are hinged on supporting plate 931,941 bottom surfaces, first tumbler, 992 1 ends are rotatably connected on push pedal 991 rear surfaces, and described first tumbler 992 is connected with first return spring 993 that is used for first tumbler 992 after rotating is reset to initial position.First return spring 993 can be extension spring, also can be torsion spring.Present embodiment adopts extension spring, coil spring for example, first return spring, 993 1 ends are connected supporting plate 931,941 bottom surfaces, and the other end is fixed on first tumbler 992, and first tumbler 992 rotates with push pedal 991, first return spring 993 is stretched, after heat-sealing was finished, first heat-sealing, 903 and second heat-sealing, 904 reverse motions were under the 993 elastic force effects of first return spring, first tumbler, 992 backward rotation, the push pedal 991 and first tumbler 992 are got back to initial position.Because the push pedal 991 and first tumbler 992 are rotationally connected,, 992, two first tumblers 992 of two first tumblers then are set after each push pedal 991 are rotatably connected by connecting panel 994 in order to keep the motion of push pedal 991 lateral stabilities.In push pedal 991 rotation processes, can keep horizontal straight-line motion, bag film flattens to first heat-sealing, 903 and second heat-sealing, 904 two ends straight lines always, can fold, distortion.
Shown in Figure 20,21, described vertical flatten mechanism 905 comprises that being separately positioned on first heat-sealing 903 and second seals two compression rollers 951 of 904 tops, is rotationally connected with compression roller 951 and makes its rotation to reset to the second rotation return unit of initial position, two resilient roller that compression roller 951 is made for elastomeric material, resilient roller extrusion friction power is big, helps flattening bag film.Two compression rollers 951 are oppositely arranged, and it is parallel with second heat-sealing 904 with first heat-sealing 903, described second rotates return unit comprises second tumbler 952 and second return spring 953, described two compression rollers 951 are rotatably connected in first heat-sealing, 903 or second heat-sealing 904 by second tumbler 952 respectively, second tumbler was located at the two ends of compression roller 951 each one in 952 minutes in the present embodiment, compression roller 951 ends are rotatably connected on second tumbler, 952 1 ends, second tumbler, 952 other ends are rotatably connected on heat-sealing folder connecting panel 932, on 942, second return spring, 953 1 ends are connected on second tumbler 952, the other end is connected in first heat-sealing, 903 or second heat-sealing 904, or is connected heat-sealing folder connecting panel 932, on 942.Equally, second return spring 953 can be an extension spring, also can be torsion spring, and present embodiment adopts extension spring, and extension spring one end is fixed on the heat-sealing folder connecting panel 932,942, and the other end is fixed on second tumbler, 952 middle parts.First the heat-sealing 903 and second the heat-sealing 904 contact before, two compression roller 951 contact extruding earlier, compress bag film, first heat-sealing, 903 and second heat-sealing 904 continues move toward one another, then two compression rollers 951 upwards rotate with respect to connecting panel 932,942, and clamping bag film upward movement promptly upwards flattens bag film, at this moment, first return spring 993 is stretched.After heat-sealing is finished, first heat-sealing, 903 and second heat-sealing, 904 counter motions, then compression roller 951 spurs second tumbler 952 and rotates under the 953 elastic force effects of second return spring, drives compression roller 951 and is returned to initial position.
Shown in Figure 21,23, described exhaust gear 907 comprises two clamping plate 971, is used to adjust the clamping plate adjustment part 973 of two clamping plate 971 spacings, two clamping plate 971 are separately positioned on first heat-sealing, 903 and second heat-sealing, 904 belows by clamping plate adjustment part 973, and are positioned in the middle of first heat-sealing, 903 and second heat-sealing 904.Described two clamping plates 971 vertically is provided with and is parallel to each other, and its upper end is fixed on first heat-sealing, 903 or second heat-sealing, 904 bottom surfaces by clamping plate adjustment part 973 respectively, is useful on the strut member 972 of supporting splint in every clamping plate 971 arranged outside.Strut member 972 can be stay bearing plate, bracing frame and strut bar, and strut member 972 is obliquely installed, and an end is fixed on clamping plate 971 outer walls, and the other end is fixed on the clamping plate adjustment part 973 of 904 times settings of first heat-sealing, 903 and second heat-sealing.
For clamping plate adjustment part 973 numerous embodiments is arranged.Wherein the structure of present embodiment is: described clamping plate adjustment part 973 comprises and is connected the screw rod 977 of first heat-sealing, 903 and second heat-sealing on 904, is engaged in two nuts 976 on the screw rod 977, described clamping plate 971 end perforates are sleeved on the screw rod 977, and by former and later two nut 976 lockings.Specifically: described screw rod 977 is welded on respectively on first heat-sealing, 903 and second heat-sealing, 904 bottom surfaces, and spinning is on screw rod 977 respectively for nut 976, and clamping plate 971 are sleeved on the screw rod 977 and are locking by two nuts 976.Nut 976 rotates on screw rod 977, screw rod 977 is perpendicular to the heat cover of first heat-sealing, 903 and second heat-sealing 904, then clamping plate 971 are done near heat cover with away from heat cover and are moved, the position of clamping plate 971 is relevant with the bag film of heat-sealing, when the bag film volume bigger, away from heat cover, when the bag film volume little, then near heat cover.
Clamping plate adjustment part 973 another kind of embodiments are: described clamping plate adjustment part is included in the slide block of bearing fit on slide rail that first heat-sealing, 903 and second heat-sealing is provided with for 904 times, the slide rail, described slide block is captiveed joint with clamping plate, be provided with locking piece between slide block and the slide rail, described locking piece will slide into the slide block locking of correct position.Described slide block side has screw, is bolted with in the described screw and holds out against nail, screws to hold out against to follow closely to make it be compacted to lock slider on the slide rail.
Implementation process: electrical controller sends signal, the heat-sealing folder heating of first heat-sealing, 903 and second heat-sealing 904, the first electronic cylinder component 901 and the second electronic cylinder component 902 stretch out push rod simultaneously during horizontal sealing, first heat-sealing, 903 and second heat-sealing, 904 move toward one another, the push pedal 991 of cooresponding horizontal flatten mechanism 909, vertically the compression roller 951 of flatten mechanism 905 touches prior to the heat-sealing clamping connection of first heat-sealing, 903 and second heat-sealing 904, the clamping bag film, first heat-sealing, 903 and second heat-sealing 904 continues move toward one another, double-type push pedal 991 clamping bag films to 904 liang of end motions of first heat-sealing, 903 and second heat-sealing, laterally flatten bag film respectively.Simultaneously, two compression roller 951 clamping bag film upward movements, vertically flatten bag film, bag film heat-sealing after the heat-sealing folder of first heat-sealing, 903 and second heat-sealing 904 this moment steps up to flatten, heat-sealing a period of time, electronic cylinder component 962 actions are cut off in electrical controller control, cutting knife 961 protracts and cuts off bag film from the heat-sealing middle part, then, electrical controller sends signal, and the first electronic cylinder component 901 and the second electronic cylinder component 902 reclaim push rod simultaneously, first heat-sealing, 903 and second heat-sealing, 904 counter motions, unclamp the bag film after the heat-sealing, subsequently, the laterally push pedal 991 of flatten mechanism 909, vertically the compression roller 951 of flatten mechanism 905 also separates, and unclamps bag film, heat-sealing is cut off leak free filling fluid film bag and is dropped from hot sealing device, and the while also seals the bottom of next bag film.The compression roller 951 of the laterally push pedal 991 of flatten mechanism 909, vertical flatten mechanism 905 is returned to initial position, waits for next circulation.
The automatic filling machine course of action:
Complete machine energising, ventilation starting outfit, the ultraviolet sterilization lamp of ultraviolet sterilization mechanism 303 is opened in electrical controller 400 controls simultaneously, to the film sterilization, the perpendicular seal warmware 707b of the perpendicular seal apparatus 700 of electrical controller 400 controls startup the, the heat-sealing folder 933 of horizontal sealing shutoff device 900 heat.When the Water Temperature Sensor on the heat-sealing folder 933 of perpendicular seal warmware 707b, horizontal sealing shutoff device is responded to the two operating temperature that reaches setting, the signal that controller on the membrane driver train of film drawing device 800 and the film spool driver train in the film winding apparatus 100 receives electrical controller 400 starts membrane driver train and film spool driver train simultaneously, and the two synchronization action is fed forward film.Electrical controller 400 control scavenging pumps 322 started the spray Cleaning for High Capacity film when film was fed forward.Electrical controller control filling valve 502 is opened, and be slightly later to the action of membrane driver train, film spool driver train, the centre joint (perpendicular envelope is finished in the previous circulation) and bottom (horizontal sealing is finished in the previous circulation) are sealed the bag film filling liquid of finishing, this moment, bag film continued to move, the bag that reaches the can demand when bag film when long can finish simultaneously, electrical controller 400 sends signal to the controller of membrane driver train and film spool driver train, stop membrane driver train and the work of film spool driver train, no longer be fed forward film.The then perpendicular envelope of electrical controller control driver train 708, the action of horizontal sealing driver train, wherein perpendicular envelope driver train 708 drives vertically heat-sealing 707 to stay bearing plate 605 motions, the two compresses and seals the centre joint of the tubular film that shaped device 600 makes, simultaneously, horizontal sealing drive mechanism first heat-sealing 903 and second heat-sealing 904 move toward one another of horizontal sealing shutoff device 900.After the tubular film centre joint was heat-sealed a period of time, film bonded together, and the perpendicular envelope of electrical controller control driver train 708 counteragents vertically seal 707 and leave stay bearing plate 605.
The heat-sealing of heat-sealing folder 933 and second heat-sealing 904 of first heat-sealing 903 presss from both sides 943 at the heat-sealing place clamping films that laterally flattens and vertically flatten bag film, and exhaust gear 907 has clamped the air in the bag film eliminating bag film.After heat-sealing a period of time, electrical controller control starts cuts off the driver train action, cutting knife 961 stretches out bag film heat-sealing place is cut off from the centre, cutting knife 961 backhauls action, heat-sealing drive mechanism first heat-sealing 903 and second of electrical controller 400 control horizontal sealing shutoff devices 900 seals 904 reverse motions then, and the liquid film bag of filling of complete closed falls down, and finishes the circulation of a packing, repeat above-mentioned action, finish each packing.
After last volume film rolling uses up, connecing the inductor 212 that is provided with in the film device 200 detects when not having film, send signal and give electrical controller 400, the work of electrical controller 400 controls stopping each device of back, send the indicator signal prompting simultaneously and change film, after a new volume film is placed into film winding apparatus 100, manually boot and connect film device 200, the heating plate 222 that connects film device 200 begins the energising heating, the front end of a new volume film is stretched to and connects film device 200, and last volume film rear end is connecing film heat-sealing folder 202 and is connecing between the mould piece 203 overlapping, and push down by squeeze-film mechanism 204, startup connects the action of film driver train, drives and connects mould piece 203, connecing film heat-sealing folder 202 does mutually near moving the overlapping of two films of heat-sealing, heat-sealing a period of time, the two bonded together, connect the film driver train and move once more, drive and connect mould piece 203, connect film heat-sealing folder 202 and do mutually, connect film and finish away from motion.Complete machine energising, ventilation starting outfit, each device beginning normal operation.

Claims (12)

1. automatic filling machine, comprise frame, electrical controller, it is characterized in that, on frame, set gradually the film winding apparatus that is useful on the storage and discharges film, be used for splicing film connect film device, to draw back film carry out disinfection with the sterilization washing equipment that cleans, be used for filling liquid to the filling apparatus of bag film, be used for the film turnup become barrel-contoured shaped device, with the film drawing device of the perpendicular seal apparatus of the vertical piece leak free of tubular film, pulling film movement, with tubular film transverse seal and the horizontal sealing shutoff device that cuts off.
2. automatic filling machine according to claim 1, it is characterized in that, described film winding apparatus comprises the film roll support, the film spool that is used for the support film rolling, be respectively equipped with two on the described film roll support and be used for the film roll support guide rail that the film spool slides thereon, be rotationally connected on the film roll support at described film roll support guide rail rear portion and be useful on the supporting mechanism of support film spool, the film spool is pressed on the supporting mechanism when sliding into film roll support guide rail rear portion, described supporting mechanism rotation is with film spool jack-up, described film roll support is provided with and is used for the rotary positioning mechanism that the film spool after the jack-up is positioned and drives the film spool driver train that the film spool rotates, and film spool two ends are installed with the film rolling hold-down mechanism; Also be rotatably connected to the inertia of subduing film spool rotator inertia on the described film roll support and subdue mechanism.
3. automatic filling machine according to claim 2, it is characterized in that, described supporting mechanism comprises the strut member of direct support film roller tube end, described strut member is rotatably connected on the film roll support by revolving part, and the film roll support in the described revolving part outside is provided with and is used for the retainer that revolving part turns to desired location stop; Described rotary positioning mechanism comprises fixed mount, be rotatably connected to the positioning of rotating part on the fixed mount, the two ends of described positioning of rotating part removably connect with film spool driver train and film rolling shaft end respectively, and the rotation of described film spool drive mechanism positioning of rotating part drives the film spool and rotates; Described inertia is subdued mechanism and is comprised the compressing member that compresses the gravity-roller of film rolling, is rotationally connected with gravity-roller by self gravitation, and described compressing member roof pressure is at the film rolling shaft end.
4. automatic filling machine according to claim 1, it is characterized in that, the described film device that connects comprises and connects membrane support, described connect membrane support be provided be used for two film heat-sealing bonding together connect the film heat sealing mechanism, be provided with the film guiding mechanism that is used to guide film movement connecing film heat sealing mechanism side, connect also to be provided with on the membrane support and be used for pushing down the squeeze-film mechanism of film connecing film heat sealing mechanism side.
5. automatic filling machine according to claim 4, it is characterized in that, described connect the film heat sealing mechanism comprise connect film heat-sealing folder, with connect corresponding the connecing the mould piece, driving and connect the mould piece of being provided with of film heat-sealing folder or/and connect film heat-sealing folder and do close mutually or connect the film driver train away from what move; Described film guiding mechanism be included in connect that film heat-sealing folder side is provided with connect the parallel film guiding roller of film heat-sealing folder, described film guiding roller is rotatably connected on and connects on the membrane support.
6. automatic filling machine according to claim 1, it is characterized in that, described shaped device comprises moulding backboard, two moulding lapel plates and stay bearing plate, described two moulding lapel plates symmetry also is rotatably connected on moulding backboard the place ahead, moulding lapel plate and moulding backboard are provided with the adjusting detent mechanism of regulating the two gap and location, stay bearing plate is arranged between moulding backboard and the moulding lapel plate, and described moulding backboard front face is provided with the guide of the smooth and easy slip of guiding film.
7. automatic filling machine according to claim 6, it is characterized in that, described adjusting detent mechanism comprises adjust bar, regulate locking piece and elastic component, each moulding lapel plate and moulding backboard have cooresponding connecting bore, described adjust bar is inserted in two connecting bores, and by in moulding lapel plate the place ahead or the adjusting locking piece that detachably is fixed on the adjust bar of moulding backboard rear come the lock adjustment bar, be set with elastic component on the adjust bar at moulding backboard rear, described elastic component one end roof pressure is on adjust bar, other end roof pressure is in the gap of coming on the moulding backboard between elasticity location moulding lapel plate and the moulding backboard.
8. automatic filling machine according to claim 1, it is characterized in that, described film drawing device comprises the membrane support, the membrane driver train, be rotatably connected to two membrane rotating shafts that are parallel to each other on the described membrane support, described membrane rotating shaft is provided with that double-type correspondence one by one compresses and membrane running roller in relative rotation, described membrane driver train is connected with one of them membrane rotating shaft and drives double-type membrane running roller and relatively rotates, also be provided with the gap adjusting mechanism of regulating gap between the double-type membrane running roller on the described membrane support, described membrane running roller is actively socketed in the membrane rotating shaft, and by the adjustment of running roller detent mechanism and fix its position in the membrane rotating shaft.
9. automatic filling machine according to claim 8, it is characterized in that, described gap adjusting mechanism is included in the slide rail that is provided with on the membrane support, the slide block of captiveing joint with the membrane rotating shaft, described slide block is engaged in to slide on the slide rail adjusts gap between the double-type membrane running roller, and slide block and slide rail are provided with the slide block locking piece of lock slider; Described running roller detent mechanism is included in running roller locations, the running roller locking piece that is provided with on the membrane running roller lateral wall, and described running roller locking piece is locked in the running roller locations in the membrane rotating shaft.
10. automatic filling machine according to claim 1, it is characterized in that, described horizontal sealing shutoff device comprises the heat sealing mechanism that is used for clamping and bag film is sealed, be used to seal the back and cut off the shoutoff mechanism that seals, drive the horizontal sealing driver train of heat sealing mechanism and shoutoff mechanism action, described heat sealing mechanism is provided with and is used for horizontal flatten mechanism that the bag film of heat-sealing place is flattened to both sides, and to the vertical vertical flatten mechanism that flattens of the bag film of heat-sealing place, described heat sealing mechanism below is provided with the exhaust gear that is used to discharge gas in the bag film, and described exhaust gear is fixed on the heat sealing mechanism and with heat sealing mechanism and is synchronized with the movement.
11. automatic filling machine according to claim 10, it is characterized in that, but described heat sealing mechanism comprises first heat-sealing and second heat-sealing of synchronous relative motion, described horizontal flatten mechanism correspondence below first heat-sealing and second heat-sealing is provided with two pairs, two pairs of horizontal flatten mechanisms are separately positioned on the both sides at heat sealing mechanism center, and described vertical flatten mechanism is arranged on the top of first heat-sealing and second heat-sealing; Described first heat-sealing and second heat-sealing are respectively equipped with the heat cover of clamping and heat sealing film bag, described horizontal flatten mechanism and vertical flatten mechanism all exceed the heat cover of first heat-sealing and second heat-sealing, make when winning the heat-sealing and the second heat-sealing move toward one another, laterally flatten mechanism and vertical flatten mechanism all contact bag film prior to first heat-sealing and second heat sealing.
12. automatic filling machine according to claim 10, it is characterized in that, described exhaust gear comprises two clamping plate, is used to adjust the clamping plate adjustment part of two clamping plate spacings, and two clamping plate are separately positioned on the below of first heat-sealing and second heat-sealing by the clamping plate adjustment part.
CN2010205541025U 2010-09-30 2010-09-30 Automatic filling machine Expired - Lifetime CN201864048U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102442628A (en) * 2010-09-30 2012-05-09 深圳安吉尔饮水产业集团有限公司 Automatic filling machine
CN105799139A (en) * 2016-05-03 2016-07-27 金高波 Plastic bottle automatic forming liquid filling machine
CN106114969A (en) * 2016-08-16 2016-11-16 温州佳德包装机械有限公司 Full-automatic film banding machine
CN107554837A (en) * 2017-09-22 2018-01-09 常熟市百联自动机械有限公司 Bag and device for spreading

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102442628A (en) * 2010-09-30 2012-05-09 深圳安吉尔饮水产业集团有限公司 Automatic filling machine
CN102442628B (en) * 2010-09-30 2013-09-11 深圳安吉尔饮水产业集团有限公司 Automatic filling machine
CN105799139A (en) * 2016-05-03 2016-07-27 金高波 Plastic bottle automatic forming liquid filling machine
CN105799139B (en) * 2016-05-03 2018-07-31 金高波 A kind of plastic bottle automatic moulding liquid-filling machine
CN106114969A (en) * 2016-08-16 2016-11-16 温州佳德包装机械有限公司 Full-automatic film banding machine
CN107554837A (en) * 2017-09-22 2018-01-09 常熟市百联自动机械有限公司 Bag and device for spreading

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