CN201855719U - High-speed crusher - Google Patents

High-speed crusher Download PDF

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Publication number
CN201855719U
CN201855719U CN2011200006847U CN201120000684U CN201855719U CN 201855719 U CN201855719 U CN 201855719U CN 2011200006847 U CN2011200006847 U CN 2011200006847U CN 201120000684 U CN201120000684 U CN 201120000684U CN 201855719 U CN201855719 U CN 201855719U
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CN
China
Prior art keywords
hammer
hammer leaf
rotor
axle sleeve
bearing pin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011200006847U
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Chinese (zh)
Inventor
曹大伟
肖和平
陈洪祖
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHANGZHOU JOEL PLASTIC Co Ltd
Original Assignee
CHANGZHOU JOEL PLASTIC Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN2011200006847U priority Critical patent/CN201855719U/en
Application granted granted Critical
Publication of CN201855719U publication Critical patent/CN201855719U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a high-speed crusher, which applies to fine chemical industry, in particular to crushing amino moulding plastics. By means of the technological transformation of a traditional hammer crusher, a traditional hammer is changed to a current hammer and the differences between the traditional hammer and the current hammer are that two ends of the traditional hammer are provided with four operating angles and single end of a current hammer is provided with two operational angles, and double shaft holes of the traditional hammer are changed to a single shaft hole. Simultaneously, one end of the hammer without the operating angles is made to an arc shape so as to avoid adhesion of particles of materials. In addition, by varying the installation method of the hammers, the hammers are installed on sleeves so that the problems that the materials fall to the middle of the sleeves and a hammer pin, and black pots appear on the amino moulding plastic particles after being smeary in the process of crushing are avoided. The non-defective rate of the particles of the amino moulding plastics is effectively increased by adopting the technology comprehensively.

Description

A kind of high speed disintegrator
Technical field
The utility model relates to a kind of disintegrating machine that has the rotation hammer element, relates in particular to a kind of high speed disintegrator that is applied to the amino film plastics industry.
Background technology
In the amino film plastics industry, the pulverizing of plastics is very important links in the processing.The size of pulverizing raw material granularity all has very important influence to complexity and end product quality as subsequent handlings such as granulations; In addition, the size of grinding particle size directly affects production cost, and grinding particle size is more little, help more granulating, but the corresponding increase of power consumption meeting simultaneously, vice versa.How finding optimal balance point between granularity and the power consumption by various technological means, improve the productivity ratio of pulverizer, is the direction that the technical staff constantly pursues.
The beater grinder crushing mechanism: material enters the pulverizing chamber that is made of rotor, sieve plate, tooth plate, door and body etc. from the pulverizer charging aperture, be that hammer leaf end more than the 80m/s contacts with linear velocity immediately, violent bump after taking place with hammer leaf at a high speed in the material of low speed first, drawn in accelerating region by hammer leaf, can be enhanced terminal linear velocity in a short period of time at this particle speed, and make circular motion with hammer leaf near hammer leaf.And forming the material circulation layer gradually in the district at full speed, material is also further pulverized simultaneously.After this, because hammer leaf hits to sieve plate with very high speed with material, the material that meets granularity requirements is finished crushing process by sieve aperture.
It is a very complicated process that material is pulverized, and the factor that influences crushing effect is a lot, and for example, the individual behavior of various particles under high-speed motion state is extremely difficult in the multiphase flow observes or theoretical modeling; A lot of links are also very unclear in the detailed crushing mechanism of the actual generation of material or the crushing process.Shattering more accurate or quantification is also more rare.But generally acknowledge that a key factor that influences beater disintegrating machine energy consumption and efficient is the material circulation layer.After it is generally acknowledged that circulation layer produces, the fine powder part of internal layer is because with changeing phenomenon, no longer be subjected to very strong hammer force, and mainly born task that friction pulverize by sieve aperture this moment.But because the resultant radial force that is subjected to of material in the circulation layer tangentially makes a concerted effort much smaller than it, radial velocity is also much smaller than tangential velocity, thereby when making material particles tangentially direction being streaked sieve aperture, because its radial velocity is not enough, can't pass through sieve aperture.Circulation layer has caused less than the material that minces of sieve aperture and can not in time discharge, and causes separative efficiency to reduce, material is excessively pulverized, ineffective power consumption increases, pulverizer production efficiency reduces and temperature of charge raises.
In the amino film plastics preparation process, material itself is relatively more responsive to temperature, and temperature of charge thickener occurs after raising easily, stain occurs, causes the product quality deterioration.Material also can be attached on the structural members such as sieve plate, hammer frame plate, axle sleeve, hammer leaf, hammer bearing pin, rotor, stops up disintegrating machine.If this adds heat sink specially, then further increased the complexity of pulverizer, raise the cost.
In the prior art, be the arrangement of " axle sleeve-hammer leaf-axle sleeve-hammer leaf " on the hammer bearing pin.In the amino film plastics shattering process, hammer leaf serves as that axle rotates with the hammer bearing pin also when carrying out circular motion around rotor.This rotation meeting mixes the lubricating oil that the amino film plastics fine particle is involved in axle sleeve and the axle sleeve, drops behind the formation dirt, causes flaws such as stain in the amino film plastics finished product, has a strong impact on product quality.
The tradition hammer crusher, respectively there are two operating angles at each hammer leaf two ends, and two axis holes are arranged on each hammer leaf.During hammer crusher work, hammer leaf is installed on the hammer bearing pin by the axis hole away from the working end.After the hammer leaf wearing and tearing at one end, the hammer leaf of turning round uses the work of the hammer leaf other end.That is, when traditional hammer crusher was worked, two operating angles that hammer leaf does not participate in pulverizing were in idle state.Because amino film plastics can raise to feel like jelly and become sticky with temperature, and temperature of charge can raise inevitably in the crushing process, and is more obvious under summer high temperature environment.When the hammer leaf operating angle is shown in Figure 4 when having sawtooth, the amino film plastics particulate will be attached on and form little agglomerate on two operating angles that do not participate in pulverizing.This little agglomerate drops to sieve and sneaks in the amino film plastics particle, will form fault in the amino film plastics finished product.
The utility model content
At above technical problem.The utility model provides a kind of fine chemistry industry industry that is applicable to, especially is fit to pulverize the high speed disintegrator of amino film plastics.By hammer leaf, the axle sleeve of redesign high speed disintegrator, reach the effect that promotes pulverizing, improved the productivity ratio of pulverizer.
The realization the technical solution of the utility model is: a kind of high speed disintegrator comprises: parts such as casing, pressure screen frame (unit), sieve plate, gripper shoe, hammer frame plate, axle sleeve, armature spindle, hammer leaf, support, hammer bearing pin, rotor, shaft coupling, motor.On the rotor of described high speed disintegrator, along being interval with some hammer frame plates with the rotor axis parallel direction, the outward flange of hammer frame plate is furnished with some hammer bearing pins that axially pass hammer frame plate, and axle sleeve is installed on the hammer bearing pin, and hammer leaf is installed on the axle sleeve.
In the existing disintegrating machine, hammer leaf and axle sleeve all are installed on the hammer bearing pin, form the arrangement of " axle sleeve-hammer leaf-axle sleeve-hammer leaf " on the hammer bearing pin.By above improvement, on the hammer bearing pin, form " axle sleeve-axle sleeve " and arrange, make the particulate of amino film plastics be difficult for axle sleeve in lubricating oil be combined into dirt.
As a kind of improvement of the present utility model, disintegrating machine hammer leaf one end has two operating angles, and the hammer leaf other end is an arc.This design effectively reduces amino mould particle and stick phenomenon on hammer leaf,
As a kind of improvement of the present utility model, each is organized between the hammer leaf, arranges in the following manner on rotor:
Helix is arranged.This arrangement mode divides two kinds of single-screw and double helixs.Its hammer leaf is evenly distributed, and track does not repeat.This arrangement mode is applicable to power is less, rotating speed the is lower micromill and the pulverizer of arts demand.
Symmetric arrays.Corresponding two groups of hammer leaves symmetry is installed, thereby, the suffered centrifugal force of symmetrical two bearing pins balance mutually on the rotor, rotor running balance, material is evenly distributed in the pulverizing chamber, and all hammer leaves wearing and tearing are synchronous.Simultaneously, under this arrangement mode, hammer leaf is installed simple and convenient.
Be staggered.Divide two kinds of monolithic and biplates.Staggered hammer leaf track does not evenly repeat, the suffered mutual balance of centrifugal force on the symmetrical bearing pin.
Symmetry is staggered.This arrangement mode, not only track does not evenly repeat, and material is not passed, and four bearing pin center of effort are at grade, the mutual balance of symmetry axis, thereby the balance quality of rotor is good.
Description of drawings
Shown in Figure 1 is the high speed disintegrator structural representation;
Fig. 2, shown in Figure 3 be the hammer bearing pin on each block diagram;
Shown in Figure 4 is each component axial figure on the hammer bearing pin;
Shown in Figure 5 is the hammer leaf axial view;
Being labeled as of each element among the figure:
1, axle sleeve; 2, hammer leaf; 3, hammer bearing pin; 4, casing;
5, press screen frame (unit) 6, sieve plate 7, support 8, rotor;
9, shaft coupling; 10, motor; 11, installing hole.
The specific embodiment
Technical purpose and technique effect for describing technology contents of the present utility model, architectural feature, realization in detail are elaborated below in conjunction with drawings and embodiments.
Embodiment 1 provides a kind of high speed disintegrator, comprise: casing, pressure screen frame (unit), sieve plate, gripper shoe, hammer frame plate, axle sleeve 1, armature spindle, hammer leaf 2, support, hammer bearing pin 3, rotor, shaft coupling, motor, the motor that is installed on the support links by shaft coupling and rotor, on rotor, along being interval with hammer frame plate with the rotor axis parallel direction, the hammer frame plate outward flange is furnished with the hammer bearing pin 3 that axially passes hammer frame plate, and axle sleeve 1 is installed on the hammer bearing pin 3, and hammer leaf 2 is installed on the axle sleeve 1.In the present embodiment, be that " axle sleeve-axle sleeve " arranged on the hammer bearing pin, there is not hammer leaf 2 between axle sleeve and axle sleeve, to rotate, significantly reduced the suction-operated that causes because of hammer leaf and axle sleeve relative motion to the amino film plastics particulate, reduce the appearance of stain in the amino film plastics finished granule, improved the quality of product.
Embodiment 2 provides a kind of high speed disintegrator, comprise: casing, pressure screen frame (unit), sieve plate, gripper shoe, hammer frame plate, axle sleeve 1, armature spindle, hammer leaf 2, support, hammer bearing pin 3, rotor, shaft coupling, motor, the motor that is installed on the support links by shaft coupling and rotor.On rotor, along being interval with hammer frame plate with the rotor axis parallel direction, the hammer frame plate outward flange is furnished with hammer bearing pin 3 axle sleeves 1 that axially pass hammer frame plate and is installed on the hammer bearing pin 3, and hammer leaf 2 is installed on the axle sleeve 1.Hammer leaf 2 one ends have two operating angles, and the other end is a rounded corner.Smooth rounded corner makes the amino film plastics particulate be difficult for sticking, and is difficult to form little agglomerate, has eliminated the harmful effect to the amino film plastics particle.
Improve as a kind of general technical, embodiment 3 provides a kind of high speed disintegrator, comprise: casing, pressure screen frame (unit), sieve plate, gripper shoe, hammer frame plate, axle sleeve 1, armature spindle, hammer leaf 2, support, hammer bearing pin 3, rotor, shaft coupling, motor, the motor that is installed on the support links by shaft coupling and rotor.On rotor, along being interval with hammer frame plate with the rotor axis parallel direction, the hammer frame plate outward flange is furnished with hammer bearing pin 3 axle sleeves 1 that axially pass hammer frame plate and is installed on the hammer bearing pin 3, and hammer leaf 2 is installed on the axle sleeve 1.Hammer be " axle sleeve-axle sleeve " arrangement on the bearing pin, does not have hammer leaf 2 to rotate between axle sleeve and axle sleeve, has significantly reduced the suction-operated to the amino film plastics particulate that causes because of hammer leaf and axle sleeve relative motion, has reduced the appearance of stain in the amino film plastics finished granule.Hammer leaf 2 one ends have two operating angles, and the other end is a rounded corner, and hammer leaf 2 has only an installing hole.Rounded corner makes the amino film plastics particulate be difficult for sticking, and is difficult to form little agglomerate.Each is organized between the hammer leaf, is staggered according to symmetry on rotor.Hammer leaf 2 tracks evenly do not repeat, and material is difficult for passing, and hammer bearing pin 3 center of effort are at grade, the mutual balance of symmetry axis, and the balance quality of rotor is good.
The above; it only is preferred embodiment of the present utility model; be not to be qualification to the utility model protection domain; so long as employing the technical solution of the utility model; perhaps only be any conventional the modification or equivalent variations that to make by those of ordinary skill in the art, all fall among the utility model scope required for protection.

Claims (4)

1. high speed disintegrator, comprise casing (4), press screen frame (unit) (5), sieve plate (6), hammer frame plate, axle sleeve (1), armature spindle, hammer leaf, support (7), hammer bearing pin (3), rotor (8), shaft coupling (9), motor (10), the motor that is installed on the support links by shaft coupling and rotor, on rotor, along being interval with hammer frame plate with the rotor axis parallel direction, the hammer frame plate outward flange is furnished with the hammer bearing pin (3) that axially passes hammer frame plate, axle sleeve (1) is installed on the hammer bearing pin (3), the hammer leaf (2) that is installed on the same hammer bearing pin (3) is one group, be furnished with installing hole (11) on the hammer leaf, it is characterized in that: described hammer leaf is installed on the axle sleeve.
2. high speed disintegrator according to claim 1 is characterized in that: described hammer leaf one end has two operating angles, and the hammer leaf other end is a rounded corner.
3. high speed disintegrator according to claim 2 is characterized in that: have only an installing hole on the described hammer leaf.
4. high speed disintegrator according to claim 3 is characterized in that: each is organized between the hammer leaf, and line is arranged in the shape of a spiral on rotor, and perhaps symmetric arrays perhaps is staggered, and perhaps symmetry is staggered.
CN2011200006847U 2011-02-28 2011-02-28 High-speed crusher Expired - Fee Related CN201855719U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011200006847U CN201855719U (en) 2011-02-28 2011-02-28 High-speed crusher

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011200006847U CN201855719U (en) 2011-02-28 2011-02-28 High-speed crusher

Publications (1)

Publication Number Publication Date
CN201855719U true CN201855719U (en) 2011-06-08

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102303378A (en) * 2011-06-13 2012-01-04 浙江嘉化集团股份有限公司 Thermal-state crushing process for phenolic molding compounds
CN106334598A (en) * 2015-07-17 2017-01-18 上海春谷机械制造有限公司 Hammer mill
CN110124803A (en) * 2019-06-20 2019-08-16 浙江双金机械集团股份有限公司 Tup for horizontal shaft impact crusher

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102303378A (en) * 2011-06-13 2012-01-04 浙江嘉化集团股份有限公司 Thermal-state crushing process for phenolic molding compounds
CN102303378B (en) * 2011-06-13 2013-06-12 浙江嘉化集团股份有限公司 Thermal-state crushing process for phenolic molding compounds
CN106334598A (en) * 2015-07-17 2017-01-18 上海春谷机械制造有限公司 Hammer mill
CN110124803A (en) * 2019-06-20 2019-08-16 浙江双金机械集团股份有限公司 Tup for horizontal shaft impact crusher

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110608

Termination date: 20180228

CF01 Termination of patent right due to non-payment of annual fee