The utility model content
The technical problems to be solved in the utility model is for providing a kind of reducing mechanism and a kind of crushing system, this crushing system is equipped with this reducing mechanism, this reducing mechanism is by its special structural design, can make it that continuous operation is just arranged, and better, the non-damageable advantage of its crushing material effect.
For solving the problems of the technologies described above, the utility model provides a kind of reducing mechanism, is used for the laboratory to the pulverizing of material, comprising:
Apparatus main body, described apparatus main body has crushing chamber, the material outlet of the material output after offering the material inlet that enters for material on apparatus main body and being used for pulverizing, described material inlet and described material outlet all are connected with described crushing chamber;
Main shaft, described main shaft are arranged in described crushing chamber rotationally, are sequentially set with feed end vane group, crushing vane group and discharge end vane group on described main shaft; Every group of blade is separated by with disk.
Preferably, described crushing vane group comprises crushing vane, and the gap between the inwall of described crushing vane and described crushing chamber axially reduces gradually along described main shaft, and it reduces direction for pointing to described discharge end vane group from described feed end vane group.
Preferably, described crushing vane comprises a grade blade, two grade blades and three grade blades that arrange along described main shaft axial order, and each grade blade includes eight blades, and each grade blade is circumferentially evenly arranging with described main shaft all.
Preferably, be provided with dividing plate between a described grade blade, described two grade blades and described three grade blades, offer the air-flow through hole on described dividing plate.
Preferably, described feed end vane group comprises the pretreatment blade, has angle between the axis of described pretreatment blade and described main shaft.
Preferably, described material inlet and described material outlet are divided into the two ends of described apparatus main body, and respectively with described feed end vane group and the corresponding setting of described discharge end vane group.
The utility model also provides a kind of crushing system, is used for crushing material, comprising:
Reducing mechanism described above, described reducing mechanism also is provided with air inlet;
The gas-solid separating device that is connected with the material outlet of described reducing mechanism;
Be used for being communicated with the mist bypass apparatus of described gas-solid separating device and described air inlet;
Drive the drive unit of the main shaft rotation of described reducing mechanism.
Preferably, described drive unit comprises variable-frequency motor and described variable-frequency motor is carried out the controller that rotating speed is controlled.
Preferably, the utility model also comprises pulley assemblies, and described pulley assemblies comprises the driving wheel that is connected with the output shaft of described variable-frequency motor, the driven pulley and the driving-belt that are connected with described main shaft, and described driving-belt is used for connecting described driving wheel and described driven pulley.
Preferably, the port of export of described gas-solid separating device also is provided with material collector.
The utility model has offered a kind of reducing mechanism, be used for the laboratory to the pulverizing of material, comprise: apparatus main body, apparatus main body has crushing chamber, the material outlet of the material output after offering the material inlet that enters for material on apparatus main body and being used for pulverizing, material inlet and material outlet all are connected with crushing chamber; Main shaft, main shaft are arranged in crushing chamber rotationally, are sequentially set with feed end vane group, crushing vane group and discharge end vane group on main shaft; The feed end vane group comprises the pretreatment blade.
The crushing chamber that apparatus main body has carries out the place of comminution process for being used for material, material inlet and material outlet are used for realizing that material enters crushing chamber or exports from crushing chamber.
Main shaft is arranged in crushing chamber rotationally, externally under the driving of power-equipment, can rotate around its axis.
Be sequentially set with feed end vane group, crushing vane group and discharge end vane group on main shaft, wherein, the Main Function of feed end vane group makes material be crashed to pieces in advance for material is carried out pretreatment, so that carry out follow-up more meticulous grinding, pulverizing; The crushing vane group is to realize the key operation parts of the real-time pulverizing of material, can carry out meticulous pulverizing to material; The Main Function of discharge end vane group is the material output after pulverizing.The utility model is provided with three groups of blades, be used for material is carried out precomminution processing, fine crushing processing and output, this structural design not only can realize the sustainable comminution process of reducing mechanism, the operation intensity that many group blades can reduce single blade is set simultaneously, makes the utility model not fragile.
After utilizing blade back during the main shaft High Rotation Speed and between dividing plate and cavity space, can generate the ultrasonic vortex field and make material be crushed to the granularity of regulation under the effect of vibration of high-frequency pressure.The utility model utilizes simultaneously blade to pulverize and ultrasonic vortex is pulverized, and has improved dramatically the pulverizing quality of material.
The specific embodiment
Core of the present utility model is for providing a kind of reducing mechanism and a kind of crushing system, this crushing system is equipped with this reducing mechanism, this reducing mechanism will divide into groups to the blade that material is pulverized to arrange, can make it that continuous operation is just arranged, and better, the non-damageable advantage of its crushing material effect.
In order to make those skilled in the art understand better the technical solution of the utility model, the utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Please refer to Fig. 1 and Fig. 2, wherein, Fig. 1 is the structural representation of reducing mechanism in a kind of embodiment of the utility model; Fig. 2 is the structural representation that in a kind of embodiment of the utility model, reducing mechanism is analysed and observe.
The utility model has offered a kind of reducing mechanism, be used for the laboratory to the pulverizing of material, can continuous operation for what realize this device, and its crushing material effect is better, the purpose of the non-damageable disintegrating apparatus of equipment, the utility model proposes following technical scheme, this reducing mechanism comprises: apparatus main body, apparatus main body has crushing chamber, the material outlet of the material output after offering the material inlet a that enters for material on apparatus main body and being used for pulverizing, material inlet a and material outlet all are connected with crushing chamber; Main shaft 1, main shaft 1 are arranged in crushing chamber rotationally, are sequentially set with feed end vane group, crushing vane group 2 and discharge end vane group on main shaft 1; Every group of blade is separated by with disk.
The ultrasonic vortex generator, the feed end vane group comprises the pretreatment blade, the ultrasonic vortex generator is arranged on the inwall of close pretreatment blade of crushing chamber.
The crushing chamber that apparatus main body has carries out the place of comminution process for being used for material, material inlet a and material outlet are used for realizing that material enters crushing chamber or exports from crushing chamber.
Main shaft 1 is arranged in crushing chamber rotationally, externally under the driving of power-equipment, can rotate around its axis.
Be sequentially set with feed end vane group, crushing vane group 2 and discharge end vane group on main shaft 1, wherein, the Main Function of feed end vane group makes material be crashed to pieces in advance for material is carried out pretreatment, so that carry out follow-up more meticulous grinding, pulverizing; Crushing vane group 2 is the key operation parts of realizing the real-time pulverizing of material, can carry out meticulous pulverizing to material; The Main Function of discharge end vane group is the material output after pulverizing; Particularly, the feed end vane group comprises the pretreatment blade.
In the said structure design, the utility model is provided with three groups of blades, be used for material is carried out precomminution processing, fine crushing processing and output, this structural design not only can realize the sustainable comminution process of reducing mechanism, the operation intensity that many group blades can reduce single blade is set simultaneously, makes the utility model not fragile.
In order to improve the crushing effect of this reducing mechanism, the utility model also provides the ultrasonic vortex technology, after utilizing blade back during the main shaft High Rotation Speed and between dividing plate and cavity space can generate the ultrasonic vortex field and make material be crushed to the granularity of regulation under the effect of vibration of high-frequency pressure.The utility model utilizes simultaneously blade to pulverize and ultrasonic vortex is pulverized, and has improved dramatically the pulverizing quality of material.
In an embodiment of the present utility model, crushing vane group 2 comprises crushing vane, and the gap between the inwall of crushing vane and crushing chamber axially reduces gradually along main shaft 1, and it reduces direction for pointing to the discharge end vane group from the feed end vane group.The purpose that so arranges is: comminuting matter step by step, improve and pulverize precision.Its principle is: material enters to crushing vane group 2 under the effect of feed end vane group, because the gap between the inwall of crushing vane and crushing chamber reduces gradually, the material particles diameter that allows to pass through also diminishes with regard to corresponding, when main shaft 1 rotary operation, satisfactory material particles enters next step operation (for example export or proceed and pulverize) by the gap between blade and inwall, and undesirable material particles can be pulverized under the effect that impacts effect and ultrasonic vortex of crushing vane.The utility model designs by said structure, can make material pulverize step by step, and its crushing effect is better.
Particularly, crushing vane comprises a grade blade, two grade blades and three grade blades that arrange along described main shaft 1 axial order, and each grade blade includes eight blades, and each grade blade is circumferentially evenly arranging with described main shaft 1 all.Be formed with the level crushing chamber between each grade blade and crushing chamber, one grade blade and crushing chamber form the ground floor crushing chamber, the diameter that the ground floor crushing chamber allows material particles to pass through large (being determined by the gap between the inwall of crushing vane and crushing chamber), satisfactory material particles enters to second layer crushing chamber, carry out further fine crushing, undesirable material particles rests on the ground floor crushing chamber to be continued to pulverize.So, whole materials passes through pulverizing step by step, not only can guarantee that the uniformity coefficient of material particles diameter is higher, has also reduced the working load of each grade blade, makes service life of the present utility model higher.
Based on above-described embodiment, in order further to guarantee the effect of pulverizing step by step of reducing mechanism, be provided with dividing plate 3 between a grade blade, two grade blades and three grade blades in the present embodiment, offer the air-flow through hole on dividing plate 3.Dividing plate 3 is set can screens material particles and pass through, in this structural design, the material particles that only allows to be not more than this gap passes through.
In addition, offering the air-flow through hole on dividing plate 3 can lead to air-flow, makes air-flow carry out wind to crushing chamber and sweeps operation.
The reducing mechanism that the utility model provides is when the crushing material operation, and main shaft 1 rotates and will produce larger Air Flow, and especially when blade tilting (when blade bus and main shaft 1 axis have certain angle), main shaft 1 rotates and can produce larger wind-force.And the ultrasonic vortex generator also can make air produce eddy current to a certain extent.
In these cases, when main shaft 1 drove dividing plate 3 rotation, the air-flow through hole can lead above-mentioned wind-force, air-swirl, made its mixed and disorderly air-flow form whirlwind, thereby fully crushing chamber is cleaned, avoided the phenomenon of material cross pollution in crushing process.
Particularly, in order to make main shaft 1 produce larger cleaning wind-force when rotating, has angle between the axis of pretreatment blade and main shaft 1, this structure is take the axial direction of main shaft 1 as positive apparent direction, blade structure as electric fan is similar, and also the flabellum effect with electric fan is similar for the effect of its generation wind-force.
Particularly, material inlet a and material outlet are divided into the two ends of apparatus main body, and respectively with the corresponding setting of feed end vane group and discharge end vane group.
Please refer to Fig. 3, Fig. 3 is the structural representation of crushing system in a kind of embodiment of the utility model.
The utility model also provides a kind of crushing system, is used for crushing material, comprises above-mentioned reducing mechanism.And, in the crushing system that the utility model provides, also reducing mechanism is carried out this structure of modification: be provided with air inlet on reducing mechanism.
In order to make the utility model carry out dustless comminution process, the crushing system that the utility model provides also comprises outside above-mentioned reducing mechanism is installed: the gas-solid separating device 4 that is connected with the material outlet of reducing mechanism; Be used for being communicated with the mist bypass apparatus 5 of gas-solid separating device 4 and air inlet; Drive the drive unit 6 of main shaft 1 rotation of reducing mechanism.
Material enters from the material inlet a of reducing mechanism, and pulverizes step by step, from material outlet output, then enters in gas-solid separating device 4, and gas-solid separating device 4 can screen the material of pulverizing.
Those skilled in the art when material is pulverized, the material of dust-like inevitably can occur as can be known, and gas-solid separating device 4 is set can be separated the material of this dust-like with granular material, to improve the purity of the material after pulverizing.
Granular material is stand-by by the rear output of gas-solid separating device 4, the material of dust-like is along with the screening wind-force of gas-solid separating device 4 enters to crushing chamber by mist bypass apparatus 5 by air inlet, increase the cleaning wind-force in crushing chamber, thereby also realized the purpose of the dustless equalization of this device.
Particularly, in order to improve controllability of the present utility model, in the present embodiment, drive unit 6 comprises variable-frequency motor and variable-frequency motor is carried out the controller that rotating speed is controlled.By controller, can control the rotating speed of variable-frequency motor, thereby make the utility model satisfy the several work requirement.
In the present embodiment, crushing system also comprises pulley assemblies, pulley assemblies comprises the driving wheel that is connected with the output shaft of variable-frequency motor, the driven pulley and the driving-belt that are connected with main shaft 1, driving-belt is used for connecting driving wheel and driven pulley, and drive unit 6 rotates by the main shaft 1 that pulley assemblies drives reducing mechanism.
Certainly, crushing system can also carry out power transmission by chain wheel assembly or gear train in other embodiments.
For the ease of the material particles after pulverizing is collected, the utility model also provides material collector, and material collector is arranged at the port of export of gas-solid separating device 4.
Above a kind of reducing mechanism provided by the utility model and a kind of crushing system are described in detail.Used specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof.Should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle, can also carry out some improvement and modification to the utility model, these improvement and modification also fall in the protection domain of the utility model claim.