CN201853724U - Solar battery pack - Google Patents

Solar battery pack Download PDF

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Publication number
CN201853724U
CN201853724U CN2010206340409U CN201020634040U CN201853724U CN 201853724 U CN201853724 U CN 201853724U CN 2010206340409 U CN2010206340409 U CN 2010206340409U CN 201020634040 U CN201020634040 U CN 201020634040U CN 201853724 U CN201853724 U CN 201853724U
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CN
China
Prior art keywords
hemisphere unit
solar module
plate glass
depression
solar battery
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Expired - Lifetime
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CN2010206340409U
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Chinese (zh)
Inventor
刘沐阳
武林雨
唐海斌
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Dongguan CSG Solar Glass Co Ltd
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Dongguan CSG Solar Glass Co Ltd
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Priority to CN2010206340409U priority Critical patent/CN201853724U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The utility model discloses a solar battery pack which is provided with cover plate glass, an EVA (ethylene vinyl acetate) layer provided with a silicon wafer and a back panel in sequence from top to bottom, wherein the cover plate glass comprises a glass matrix which is provided with a first surface and a second surface; the first surface is arranged at one side towards to the incidence direction of the sunlight; the second surface is arranged at one side towards to the EVA layer of the solar battery pack; the first surface is provided with a pattern structure provided with hemispheroidal unit projections and hemispheroidal unit pits; and the second surface has a suede structure. The solar battery pack can effectively reduce reflected rays incident to the cover plate glass of the solar battery pack, and further improve the light transmittance of the solar battery pack, is hard to accumulate dust and is easy to clean, and can be widely applied to hostile outdoor environment.

Description

A kind of solar module
Technical field
The utility model relates to technical field of solar batteries, particularly relates to a kind of solar module.
Background technology
The solar module cover-plate glass is called the solar energy glass cover plate again; because the solar module cover-plate glass has solar photovoltaic conversion rate height, plate crushes the characteristics that loss rate is low, intensity is high, evenness is good; fully the transmission sunlight absorbs for solar battery sheet; and protect solar battery sheet under it not by the damage of bad weathers such as extraneous wind and frost sleet or space service conditions with the intensity of self; therefore, the solar module that is widely used in monocrystalline silicon piece, polysilicon chip and the amorphous silicon chip of all kinds, all size.
At present, the comparatively general solar module cover-plate glass of Cai Yonging, its structure comprises surface with smooth flat and the surface with embossing aspect.When solar module encapsulates, will have incident one side of the surface of smooth flat towards sunlight, will have the side of the surface of embossing aspect, and seal bonding by EVA layer and solar battery sheet towards solar battery sheet.
All the time, it is believed that the encapsulation of solar module, can only be to have the side of the surface of smooth flat towards sunlight incident, to have the side of the surface of embossing aspect towards solar battery sheet, mainly be owing to the surface with embossing aspect can be bonding firmly with the EVA layer, be difficult for causing battery drain.Yet during the surperficial incident of incident ray by this smooth flat, transmitted light is less than 92 ﹪, the loss of the reflection ray of 8 ﹪ that still have an appointment.So, how to reduce the reflection ray that incides the solar module cover-plate glass more effectively, become the research emphasis that people further improve solar module cover-plate glass light transmittance.
For solving above-mentioned technology prejudice problem, Granted publication number is: the Chinese utility model patent of CN 100495734C disclosed a kind of " glass plate used for solar cell module packaging " on June 3rd, 2009, its technical scheme is: " comprising glass substrate and the coating that is coated in above the glass substrate; the one side of glass substrate is provided with the embossed layers that has decorative pattern; wherein; the coating above the described glass substrate is that the utilization nano material forms; the coating above the glass substrate is coated in the embossed layers surface ", further " decorative pattern on the embossed layers is shaped as cellular; the honeycomb mouth is the regular hexagon of distortion; relative up and down both sides are parallel to be equated; all the other four limits equate; be 0.8mm with the parallel catercorner length a value in relative up and down both sides in the honeycomb mouth; the vertical range b value between the relative up and down both sides is 0.9mm, described coating layer thickness is 130nm~145nm, two relative up and down edge lengths c values are 0.2mm in the regular hexagon of the honeycomb mouth distortion in the described embossed layers decorative pattern, and the honeycomb depth d value in the described embossed layers decorative pattern is 0.55mm~0.6mm.”
Though the technical scheme of the Chinese utility model patent of above-mentioned CN 100495734C has overcome traditional technology prejudice, adopt the technical scheme opposite with traditional thinking, when the encapsulation of solar module, with the one side of embossed layers towards sun light inlet side, with the side of smooth flat towards solar battery sheet.But in actual use, this smooth flat and EVA layer are bonding not firm, easily cause the phenomenon of battery drain; And, embossed layers adopts cellular pattern structure and the regular hexagon of honeycomb mouth for being out of shape, the mould of making this structure is comparatively complicated, and there are corner angle between each honeycomb, because solar module is arranged on abominable outdoor of environment more, the structure of this corner angle formula causes the easy dust stratification dirt in the surface of solar module cover-plate glass easily, difficult cleaning.Above-mentioned patent simultaneously is coated with and coating glass-modified and reduction tension force can be realized problem easy to clean by adopting the embossed layers at glass substrate, but the thickness of coating only is 130nm~145nm, angular structures between the honeycomb still exists, even the coating of setting up, still make the easy dust stratification dirt in surface of solar module cover-plate glass, also increased the processing step of making cover-plate glass simultaneously, increase the cost of solar module virtually, made Application of Solar Energy, popularization, universal difficulty increase thus.
Therefore, needing badly provides a kind of reflection loss can reduce sunlight incident the time, effectively converging when guaranteeing the sunlight transmission is difficult for dust stratification dirt, easy to clean again, and the manufacturing process solar module with solar module cover-plate glass simple, with low cost.
The utility model content
The purpose of this utility model is to avoid weak point of the prior art and a kind of reflection loss can reduce sunlight incident the time is provided, effectively converging when guaranteeing the sunlight transmission, be difficult for dust stratification dirt, easy to clean again, and the manufacturing process solar module with solar module cover-plate glass simple, with low cost.
The purpose of this utility model is achieved through the following technical solutions:
The utility model provides a kind of solar module, be disposed with cover-plate glass from top to bottom, have the EVA layer and the backplate of silicon chip, described cover-plate glass includes glass basis, described glass basis has first surface and second surface, described first surface is arranged at incident one side towards sunlight, described second surface is arranged at the side towards the EVA layer with silicon chip of solar module, described first surface is provided with the pattern structure with hemisphere unit projection and hemisphere unit depression, and described second surface is a suede structure.
Wherein, described pattern structure is for being provided with the pattern structure that constitutes continuously by described hemisphere unit projection and horizontal the indulging of described hemisphere unit depression.
Wherein, described pattern structure is provided with the pattern structure that constitutes for the horizontal vertical interval of being caved in by described hemisphere unit projection and described hemisphere unit.
Wherein, the radius of described hemisphere unit projection and described hemisphere unit depression is 0.3mm~3mm.
Wherein, the radius of described hemisphere unit projection and described hemisphere unit depression is 0.5mm~1.9mm.
Wherein, the radius of described hemisphere unit projection and described hemisphere unit depression is 1.7mm.
Wherein, the radius of described hemisphere unit projection and described hemisphere unit depression is 1mm.
Wherein, described suede structure is plane suede structure or woven design suede structure.
Wherein, the thickness of described glass basis is 5.1mm~5.7mm.
The beneficial effects of the utility model: a kind of solar module of the present utility model, be disposed with cover-plate glass from top to bottom, have the EVA layer and the backplate of silicon chip, cover-plate glass includes glass basis, glass basis has first surface and second surface, first surface is arranged at incident one side towards sunlight, second surface is arranged at the side towards the EVA layer with silicon chip of solar module, first surface is provided with the pattern structure with hemisphere unit projection and hemisphere unit depression, and second surface is a suede structure.The surface configuration and the structure of the glass basis by changing solar module cover plate glass, the first surface of glass basis is set to have the pattern structure of hemisphere unit projection and hemisphere unit depression, effectively converging in the time of to guarantee the sunlight transmission on the one hand, on the other hand because the hemisphere unit has arc-shaped surface, and horizontal vertical concavo-convex setting the in hemisphere unit constituted pattern structure, thereby make first surface not have corner angle to exist, but form by smooth arc-shaped surface transition, institute is so that cover-plate glass is difficult for dust stratification dirt, easy to clean; And, the manufacturing process of the pattern structure of the cover-plate glass in this solar module is comparatively simple, concrete manufacture method is: at first produce female rotor (mould) according to pattern structure, by the Mould Machining knurling rolls, suppress glass with knurling rolls again with pattern structure, because manufacturing process is comparatively simple, with low cost, therefore, is convenient to the popularization and the application of solar module.Simultaneously, the second surface of glass basis is set to suede structure, can be bonding firmly thereby make with the EVA layer with second surface, be difficult for causing battery drain, just because of second surface is suede structure but not smooth flat structure, just makes the realization of the technical scheme that overcomes conventional art prejudice become possibility.This solar module to sum up, because having the solar module cover-plate glass can reduce the reflection ray that incides the solar module cover-plate glass effectively, further improve the light transmittance of solar module, and be difficult for dust stratification dirt, easy to clean, can be applied to abominable outdoor the grade in the environment of environment.
Description of drawings
The utility model is described in further detail to utilize accompanying drawing, but the embodiment in the accompanying drawing does not constitute any restriction of the present utility model.
Fig. 1 is the structural representation of a kind of solar module of the present utility model.
Fig. 2 is the structural representation of the cover-plate glass of a kind of solar module of the present utility model.
Fig. 3 is the side-looking structural representation of Fig. 2.
Fig. 4 is the plan structure schematic diagram of Fig. 2.
Fig. 5 is the A of Fig. 4---the A cross-sectional view.
Fig. 6 is the another kind of structural representation of the cover-plate glass of a kind of solar module of the present utility model.
Fig. 7 is the B of Fig. 6---the B cross-sectional view.
In Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, comprise: 10---glass basis, 11---first surface, 12---second surface, 111---hemisphere unit projection, 112---hemisphere unit depression, 100---cover-plate glass, 200---EVA layer, 300---backplates with silicon chip.
Embodiment
With the following Examples the utility model is further described.
Embodiment 1
One of embodiment of a kind of solar module of the present utility model, as shown in Figure 1, be disposed with cover-plate glass 100 from top to bottom, EVA layer 200 and backplate 300 with silicon chip, wherein, cover-plate glass 100 is as Fig. 2, Fig. 3, Fig. 4 and shown in Figure 5, include glass basis 10, glass basis 10 has first surface 11 and second surface 12, first surface 11 is arranged at the side towards sunlight incident, second surface 12 is arranged at the side towards the EVA layer with silicon chip of solar module, first surface 11 is provided with the pattern structure with hemisphere unit projection 111 and hemisphere unit depression 112, and second surface 12 is a suede structure.Wherein, hemisphere unit depression 112 is the hole face of the hemisphere bodily form.Concrete, pattern structure is the 112 horizontal vertical pattern structures that constitute that are provided with continuously that caved in by hemisphere unit projection 111 and hemisphere unit, promptly on transverse direction, a hemisphere unit projection 111 is right after a hemisphere unit depression 112 and is right after a hemisphere unit projection 111 again, so in turn hemisphere unit projection 111 and hemisphere unit depression 112 is provided with continuously; On longitudinal direction, in like manner, a hemisphere unit projection 111 is right after a hemisphere unit depression 112 and connects a hemisphere unit projection 111 again, and hemisphere unit projection 111 is provided with continuously with hemisphere unit depression 112 so in turn.Cave in by hemisphere unit projection 111 and hemisphere unit and 112 horizontally vertically the pattern structure that constitutes to be set continuously to have continuous arc-shaped surface, thereby make first surface 11 not have corner angle to exist, but form by smooth arc-shaped surface transition, institute is so that cover-plate glass is difficult for dust stratification dirt, easy to clean.
When solar module encapsulates, with the first surface 11 of the pattern structure with hemisphere unit projection 111 and hemisphere unit depression 112 of cover-plate glass 100 a side towards sunlight incident, to have the side of the second surface 12 of suede structure towards the EVA layer 200 with silicon chip of solar module, this set had both made that second surface 12 can be bonding firmly with the EVA layer, be difficult for causing battery drain, in the time of guaranteeing that again the sunlight incident ray has first surface 11 incidents of pattern structure of hemisphere unit projection 111 and hemisphere unit depression 112 by this, can reduce the loss of reflection ray, guarantee also that simultaneously first surface 11 is difficult for dust stratification dirt, easy to clean.Be convenient to the popularization and the application of solar module.
Wherein, the radius R of hemisphere unit projection 111 can be 0.3mm~3mm; The radius R of hemisphere unit depression 112 can be 0.3mm~3mm.
Wherein, suede structure is plane suede structure or woven design suede structure.Concrete, this suede structure is the structure with frosted finish effect, but not smooth planar structure.Preferred woven design suede structure, can be concrete be straight line woven design suede structure or oblique line woven design suede structure.
Wherein, the thickness D of glass basis 10 is 5.1mm~5.7mm.
Embodiment 2
Two of the embodiment of a kind of solar module of the present utility model, as shown in Figure 6 and Figure 7, the main technical schemes of present embodiment is identical with embodiment 1, unaccounted in the present embodiment feature, adopt the explanation among the embodiment 1, no longer give unnecessary details at this, and the parts identical with Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5 adopt identical label in Fig. 6 and Fig. 7.The difference of present embodiment and embodiment 1 is that the pattern structure of cover-plate glass 100 is provided with the pattern structure that constitutes for the 112 horizontal vertical intervals of being caved in by hemisphere unit projection 111 and hemisphere unit.Promptly on transverse direction, be provided with the interval of certain distance between 111 and hemisphere unit depressions 112 of a hemisphere unit projection, be provided with the interval of certain distance between 112 and hemisphere unit projectioies 111 of a hemisphere unit depression, so in turn hemisphere unit projection 111 and hemisphere unit depression 112 be provided with at interval; On longitudinal direction, be provided with the interval of certain distance between 111 and hemisphere unit depressions 112 of a hemisphere unit projection, be provided with the interval of certain distance between 112 and hemisphere unit projectioies 111 of a hemisphere unit depression, so in turn hemisphere unit projection 111 and hemisphere unit depression 112 be provided with at interval.The interval of the certain distance of above-mentioned indication can be equidistant can be not equidistant yet.This set can further reduce the processing cost of silicon chip, and be convenient to the assembling of solar module so that have the wideer of silicon chip processing in the EVA layer of silicon chip, thereby saves manual work, reduce manufacturing cost.
Embodiment 3
Three of the embodiment of a kind of solar module of the present utility model, the main technical schemes of present embodiment is identical with embodiment 1, and unaccounted feature adopts the explanation among the embodiment 1 in the present embodiment, no longer gives unnecessary details at this.The difference of present embodiment and embodiment 1 is that wherein, the radius R of the hemisphere unit projection 111 of cover-plate glass 100 is 0.5mm~1.9mm, and the radius R of hemisphere unit depression 112 is 0.5mm~1.9mm.
Wherein, the radius R of hemisphere unit projection 111 can select 0.5mm, 1.9mm, 1.7mm or 1mm, and the radius R of hemisphere unit depression 112 can select 0.5mm, 1.9mm, 1.7mm or 1mm.
In addition, hemisphere unit projection 111 can have identical radius length or radius length inequality with hemisphere unit depression 112.
Wherein, the thickness D of glass basis 10 can be 5.1mm, 5.7mm or 5.4mm.
Embodiment 4
Four of the embodiment of a kind of solar module of the present utility model, the main technical schemes of present embodiment is identical with embodiment 2, and unaccounted feature adopts the explanation among the embodiment 2 in the present embodiment, no longer gives unnecessary details at this.The difference of present embodiment and embodiment 2 is that wherein, the radius R of the hemisphere unit projection 111 of cover-plate glass 100 is 0.5mm~1.9mm, and the radius R of hemisphere unit depression 112 is 0.5mm~1.9mm.
Wherein, the radius R of hemisphere unit projection 111 can select 0.5mm, 1.9mm, 1.7mm or 1mm, and the radius R of hemisphere unit depression 112 can select 0.5mm, 1.9mm, 1.7mm or 1mm.
In addition, hemisphere unit projection 111 can have identical radius length or radius length inequality with hemisphere unit depression 112.
Wherein, the thickness D of glass basis 10 can be 5.1mm, 5.7mm or 5.4mm.
Should be noted that at last; above embodiment is only in order to the explanation the technical solution of the utility model; but not to the restriction of the utility model protection range; although the utility model has been done to explain with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can make amendment or be equal to replacement the technical solution of the utility model, and not break away from the essence and the scope of technical solutions of the utility model.

Claims (9)

1. solar module, it is characterized in that: be disposed with cover-plate glass from top to bottom, have the EVA layer and the backplate of silicon chip, described cover-plate glass includes glass basis, described glass basis has first surface and second surface, described first surface is arranged at incident one side towards sunlight, described second surface is arranged at the side towards the EVA layer with silicon chip of solar module, described first surface is provided with the pattern structure with hemisphere unit projection and hemisphere unit depression, and described second surface is a suede structure.
2. solar module according to claim 1 is characterized in that: described pattern structure is for being provided with the pattern structure that constitutes continuously by described hemisphere unit projection and horizontal the indulging of described hemisphere unit depression.
3. solar module according to claim 1 is characterized in that: described pattern structure is provided with the pattern structure that constitutes for the horizontal vertical interval of being caved in by described hemisphere unit projection and described hemisphere unit.
4. solar module according to claim 1 is characterized in that: the radius of described hemisphere unit projection and described hemisphere unit depression is 0.3mm~3mm.
5. solar module according to claim 4 is characterized in that: the radius of described hemisphere unit projection and described hemisphere unit depression is 0.5mm~1.9mm.
6. solar module according to claim 5 is characterized in that: the radius of described hemisphere unit projection and described hemisphere unit depression is 1.7mm.
7. solar module according to claim 5 is characterized in that: the radius of described hemisphere unit projection and described hemisphere unit depression is 1mm.
8. according to each described solar module in the claim 1 to 7, it is characterized in that: described suede structure is plane suede structure or woven design suede structure.
9. solar module according to claim 1 is characterized in that: the thickness of described glass basis is 5.1mm~5.7mm.
CN2010206340409U 2010-11-30 2010-11-30 Solar battery pack Expired - Lifetime CN201853724U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102064223A (en) * 2010-11-30 2011-05-18 东莞南玻太阳能玻璃有限公司 Solar battery component cover plate glass and solar battery component
CN103048120A (en) * 2012-12-21 2013-04-17 东莞南玻光伏科技有限公司 Reflectivity test method for solar photovoltaic component
CN108141172A (en) * 2015-10-19 2018-06-08 矩阵模块公司 For the rear surface element of solar energy module

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102064223A (en) * 2010-11-30 2011-05-18 东莞南玻太阳能玻璃有限公司 Solar battery component cover plate glass and solar battery component
CN102064223B (en) * 2010-11-30 2012-05-09 东莞南玻太阳能玻璃有限公司 Solar battery component cover plate glass and solar battery component
CN103048120A (en) * 2012-12-21 2013-04-17 东莞南玻光伏科技有限公司 Reflectivity test method for solar photovoltaic component
CN103048120B (en) * 2012-12-21 2015-04-01 东莞南玻光伏科技有限公司 Reflectivity test method for solar photovoltaic component
CN108141172A (en) * 2015-10-19 2018-06-08 矩阵模块公司 For the rear surface element of solar energy module
CN108141172B (en) * 2015-10-19 2020-06-30 矩阵模块有限公司 Rear surface element for a solar module
US11004992B2 (en) 2015-10-19 2021-05-11 Matrix Module Gmbh Rear face element for a solar module

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GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20110601

Effective date of abandoning: 20120509