CN201852495U - Pipe bundle heat exchanger of dual-surface reinforcing pipe supported by helical baffle plate for residual heat recovery - Google Patents

Pipe bundle heat exchanger of dual-surface reinforcing pipe supported by helical baffle plate for residual heat recovery Download PDF

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Publication number
CN201852495U
CN201852495U CN201020587840XU CN201020587840U CN201852495U CN 201852495 U CN201852495 U CN 201852495U CN 201020587840X U CN201020587840X U CN 201020587840XU CN 201020587840 U CN201020587840 U CN 201020587840U CN 201852495 U CN201852495 U CN 201852495U
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China
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pipe
heat
heat exchanger
tube
baffle plate
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Expired - Fee Related
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CN201020587840XU
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Chinese (zh)
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张正国
陆应生
高学农
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South China University of Technology SCUT
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South China University of Technology SCUT
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Abstract

The utility model discloses a pipe bundle heat exchanger of a dual-surface reinforcing pipe supported by a helical baffle plate for residual heat recovery. The pipe bundle heat exchanger comprises a sealing head, a shell, a helical baffle plate, a heat transfer pipe, a pipe spacer, and pipe plates, wherein the helical baffle plate, the heat transfer pipe and the pipe spacer are arranged between the pipe plates; the helical baffle plate is fixed by the pipe spacer; a dual-surface reinforcing pipe is used as the heat transfer pipe; three-dimensional fins are arranged on the external surface of the pipe wall; three-dimensional convex ribs are arranged on the internal surface of the pipe wall; the pipe spacer and the heat transfer pipe pass by the helical baffle plate and are supported by the helical baffle plate; furthermore, two ends of the helical baffle plate are connected with the pipe plates respectively; the sealing head is provided with a technological hot water outlet and a technological cold water inlet; and the shell is provided with an inlet for high-temperature residual heat waste water and an outlet for low-temperature residual heat waste water formed after heat exchange. In the utility model, the heat exchanger has the advantages of uniform flow of fluid, low pressure reduction, free of dead zone, hard to scale, high heat transfer coefficient and low flow resistance, and high-efficiency recovery and utilization of the residual heat can be realized.

Description

A kind of waste heat recovery is supported two-sided strengthened pipe pipe bundle heat exchanger with helical baffles
Technical field
The utility model patent relates to field of heat exchangers, particularly relates to a kind of waste heat recovery and supports two-sided strengthened pipe pipe bundle heat exchanger with helical baffles.
Background technology
Waste heat is in a certain thermal process process, is not utilized in using energy source equipment, unnecessary, the discarded energy.Mainly comprise seven kinds of high-temp waste gas waste heat, cooling medium waste heat, waste vapour waste water residual heat, high-temperature product and afterheat of slags, chemical reaction waste heat, combustible exhaust gas waste liquid and waste material waste heat and high-pressure fluid waste heats etc.The waste heat total resources of every profession and trade account for 17%~67% of its fuel consumption total amount, the wherein recyclable utilization of 60% residual heat resources.Along with energy-conservation active demand and enterprise self reduce cost and promote the needs of product competitiveness, heat recovery comes into one's own day by day.At present, in the emphasis power consumption fields such as chemical industry, iron and steel, pottery, building materials, the medium and high temperature heat recovery technology more than 100 ℃ is comparative maturity, but the recycling of low temperature exhaust heat below 100 ℃ does not also cause enough attention.As iron and steel enterprise, high-temperature residual heat more than 50% and 40% above middle temperature waste heat are recycled, but for the low temperature exhaust heat below 100 ℃, recovery utilization rate is less than 1%.Low temperature exhaust heat also often runs in other industry and civil area, mainly is the cooling water of technique waste water or equipment.In addition, industries such as papermaking, food also have a large amount of low temperature exhaust heats to recycle.
Low temperature exhaust heat below 100 ℃ is reclaimed, and its key problem in technology is exactly a high-performance heat exchanger.Because heat source temperature is low, require heat exchanger hanging down heat exchange under the temperature difference, and heat transfer temperature difference is low more, the waste heat recovery effect is good more, and energy-saving potential is also big more.At present, the domestic heat recovery heat exchanger that is extensive use of traditional bow type membrane support plain tube, there is following shortcoming in this heat exchanger:
1. fluid round baffling between deflection plate washes away tube bank between pipe, and the fluid body resistance that baffling causes in this process is big, pressure drop is high, causes that easily bundle vibration destroys;
2. there is flow dead in bow type dividing plate, the easy fouling of medium, thus influence the performance and the service life of heat exchanger;
3. adopt plain tube to carry out heat exchange, heat transfer temperature difference is bigger, realize low temperature difference heat exchange, then needs very big heat exchange area, therefore can cause the increase of cost.
Adopt the heat exchanger of spiral shell side structure, have fluid and flow evenly, do not have the dead band, pressure drop is low and be difficult for causing the advantage of tube bundle vibration; And adopt helical baffles can overcome the inherent defect of bow type baffle heat exchanger as the heat exchanger of supporting construction between pipe; Helical baffles and two-sided strengthened pipe are arranged in pairs or groups, can further improve the heat transfer property of heat exchanger, thereby realize low temperature difference heat transfer.Therefore, the two-sided strengthened pipe high-performance heat exchanger of helical baffles is particularly suitable for the recycling of low temperature exhaust heat.
The utility model content
The purpose of this utility model is to overcome the shortcoming of existing baffle heat exchanger, provide a kind of helical baffles to support two-sided strengthened pipe pipe bundle heat exchanger, this heat exchanger has that fluid flows evenly, pressure drop is low, do not have the dead band, less scaling, advantage such as heat transfer coefficient is high, flow resistance is low, and anti-dielectric corrosion ability is strong.
The purpose of this utility model is achieved through the following technical solutions:
A kind of waste heat recovery is supported two-sided strengthened pipe pipe bundle heat exchanger with helical baffles, comprise end socket 1, housing 3, helical baffles 4, heat-transfer pipe 5, distance sink tube 6, tube sheet 8, be provided with helical baffles 4, heat-transfer pipe 5 and distance sink tube 6 between tube sheet 8, helical baffles 4 is fixing by distance sink tube 6; Described heat-transfer pipe 5 is two-sided strengthened pipe; Distance sink tube 6 and heat-transfer pipe 5 pass helical baffles 4, adopt helical baffles 4 to support, and two ends are connected respectively with tube sheet 8; On end socket 1, be provided with the outlet 9 of technology hot water and the import 10 of technology cold water, the outlet 7 of low temperature exhaust heat waste water after import 2 that is provided with high-temperature residual heat waste water on the housing 3 and heat exchange.
Two-sided strengthened pipe described in the utility model is that outer surface of tube wall is provided with three-dimension fin, and inner surface of tube wall is provided with the heat-transfer pipe of three-dimensional fin.
Heat-transfer pipe 5 used metals described in the utility model can be carbon steel, stainless steel, non-ferrous metal and alloy.
Heat-transfer pipe 5 described in the utility model is pressed triangle stringing, corner triangle stringing, square stringing, corner square stringing or concentric circles stringing and is constituted tube bank.
Helical baffles described in the utility model is by 1/4th ellipses that tilt with the heat exchanger central axis, and radially each circumference is with four oval deflection plate cross arrangements and be spliced into helical form along tube bank, and each adjacent baffle periphery is the continuous helical line; Or be whole continuous helical structure, and the center of tube bank is provided with central tube.
Heat exchanger described in the utility model is one of fixed tube sheet type, floating head type or U type tubular type.
The utility model compared with prior art has following beneficial effect:
1. helical baffles makes fluid flow evenly at shell side, is continuously spiral slug flow stably, and the mobile back mixing of fluid is few, does not have flow dead, so the waste heat medium is difficult in the shell side fouling;
2. the influence of the by-pass of fluid and leakage flow is little, and pressure drop is low, so the waste heat medium destroys little to bundle vibration in flow process;
3. adopt two-sided strengthened pipe as the heat transfer cast, the three-dimension fin of its outer surface can increase heat exchange area, and promotes waste heat waste water to produce strong turbulence in the outer process that flows of pipe, the disturbance that promotes the boundary layer with separate, thereby improve convective heat-transfer coefficient outside the pipe; The three-dimensional fin of its inner surface also can promote fresh water (FW) flow process in pipe to produce strong turbulence, and the disturbance that promotes the boundary layer with separate, thereby improve the interior convective heat-transfer coefficient of pipe; Because the inside and outside heat transfer coefficient of pipe all is improved, so heat exchanger has very high heat transfer coefficient, thereby realize that the low temperature difference conducts heat;
4. in conjunction with the advantage of helical baffles and two-sided strengthened pipe, heat transfer coefficient height, stable performance, pressure drop are low, less scaling, are particularly suitable in the heat recovery Application for Field.
Description of drawings
Fig. 1 supports the structural representation of two-sided strengthened pipe pipe bundle heat exchanger for helical baffles of the present utility model.
Fig. 2 is the structural representation that 1/4th ellipses are spliced into the helical baffles tube bank.
Fig. 3 is the structural representation that is provided with the one-piece auger deflection plate tube bank of central tube.
Fig. 4 is the structural representation of two-sided strengthened pipe, and outer surface of tube wall is provided with three-dimension fin.
Fig. 5 is the inner surface profile of two-sided strengthened pipe, and inner surface of tube wall is provided with three-dimensional fin.
Fig. 6 is the equilateral triangle stringing figure of heat-transfer pipe.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in detail, but embodiment of the present utility model is not limited thereto.
As shown in Figure 1: waste heat recovery of the present utility model is supported two-sided strengthened pipe pipe bundle heat exchanger with helical baffles, comprise end socket 1, housing 3, helical baffles 4, heat-transfer pipe 5, distance sink tube 6, tube sheet 8, be provided with helical baffles 4, heat-transfer pipe 5 and distance sink tube 6 between tube sheet 8, helical baffles 4 is fixing by distance sink tube 6; Described heat-transfer pipe 5 is two-sided strengthened pipe; Distance sink tube 6 and heat-transfer pipe 5 pass helical baffles 4, adopt helical baffles 4 to support, and two ends are connected respectively with tube sheet 8; On end socket 1, be provided with the outlet 9 of technology hot water and the import 10 of technology cold water, the outlet 7 of low temperature exhaust heat waste water after import 2 that is provided with high-temperature residual heat waste water on the housing 3 and heat exchange.Figure 1 shows that fixed tube-sheet exchanger.
Shown in accompanying drawing 2,3: helical baffles 4 is by 1/4th ellipses 32 that tilt with the heat exchanger central axis, and radially each circumference is with four oval deflection plate cross arrangements and be spliced into helical form along tube bank, and each adjacent baffle periphery is the continuous helical line; Or be whole continuous helical structure, and the center of tube bank is provided with central tube 22.
Shown in accompanying drawing 4,5: heat-transfer pipe 5 is two-sided strengthened pipe, and the outer surface of tube wall of two-sided strengthened pipe is provided with three-dimension fin, and inner surface of tube wall is provided with three-dimensional fin;
The structural parameters of described three-dimension fin: the high 0.8~2.0mm of fin, along the circumferential fin pitch 1.0~1.5mm of pipe, along caliber to fin gap 1.2~1.5mm; The structural parameters of described three-dimensional fin: along caliber to the high 0.6~1.2mm of rib, along the circumferential rib width 1.5~2.5mm of pipe, along tubular axis to the long 0.8~1.2mm of rib;
Material therefor is carbon steel, stainless steel, non-ferrous metal or alloy.
As shown in Figure 6: heat-transfer pipe 5 can be by the equilateral triangle stringing.

Claims (5)

1. a waste heat recovery is supported two-sided strengthened pipe pipe bundle heat exchanger with helical baffles, comprise end socket (1), housing (3), helical baffles (4), heat-transfer pipe (5), distance sink tube (6), tube sheet (8), it is characterized in that, be provided with helical baffles (4), heat-transfer pipe (5) and distance sink tube (6) between tube sheet (8), helical baffles (4) is fixing by distance sink tube (6); Described heat-transfer pipe (5) is two-sided strengthened pipe; Distance sink tube (6) and heat-transfer pipe (5) pass helical baffles (4), adopt helical baffles (4) to support, and two ends are connected respectively with tube sheet (8); On end socket (1), be provided with the outlet (9) of technology hot water and the import (10) of technology cold water, the outlet (7) of low temperature exhaust heat waste water after import (2) that is provided with high-temperature residual heat waste water on the housing (3) and heat exchange.
2. waste heat recovery according to claim 1 is supported two-sided strengthened pipe pipe bundle heat exchanger with helical baffles, it is characterized in that, described two-sided strengthened pipe is that outer surface of tube wall is provided with three-dimension fin, and inner surface of tube wall is provided with the heat-transfer pipe of three-dimensional fin.
3. waste heat recovery according to claim 1 is supported two-sided strengthened pipe pipe bundle heat exchanger with helical baffles, it is characterized in that, the material of described heat-transfer pipe (5) is carbon steel, stainless steel, non-ferrous metal or alloy.
4. waste heat recovery according to claim 1 is supported two-sided strengthened pipe pipe bundle heat exchanger with helical baffles, it is characterized in that described heat-transfer pipe (5) is pressed triangle stringing, corner triangle stringing, square stringing, corner square stringing or concentric circles stringing and formed tube bank.
5. waste heat recovery according to claim 4 is supported two-sided strengthened pipe pipe bundle heat exchanger with helical baffles, it is characterized in that, described helical baffles is by 1/4th ellipses that tilt with the heat exchanger central axis, radially each circumference is with four oval deflection plate cross arrangements and be spliced into helical form along tube bank, and each adjacent baffle periphery is the continuous helical line; Or be whole continuous helical structure, and the center of tube bank is provided with central tube.
CN201020587840XU 2010-10-29 2010-10-29 Pipe bundle heat exchanger of dual-surface reinforcing pipe supported by helical baffle plate for residual heat recovery Expired - Fee Related CN201852495U (en)

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Application Number Priority Date Filing Date Title
CN201020587840XU CN201852495U (en) 2010-10-29 2010-10-29 Pipe bundle heat exchanger of dual-surface reinforcing pipe supported by helical baffle plate for residual heat recovery

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102589301A (en) * 2012-03-01 2012-07-18 石家庄博广热能科技有限公司 Cooling type suction beam for lime kiln
CN103148724A (en) * 2012-12-21 2013-06-12 重庆汇坤电器有限责任公司 Three-dimensional inner and outer finned tube cold and heat exchanger for air conditioner
CN105466252A (en) * 2015-12-30 2016-04-06 中国航空工业集团公司沈阳发动机设计研究所 Pipe heat exchanger
CN107131785A (en) * 2017-06-17 2017-09-05 福建德兴节能科技有限公司 High-efficiency cyclone flow spoiler
CN108662941A (en) * 2018-05-21 2018-10-16 吉林建筑大学 A kind of heat exchanger
CN114290010A (en) * 2021-12-31 2022-04-08 江苏金荣森制冷科技有限公司 Torsion jacking device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102589301A (en) * 2012-03-01 2012-07-18 石家庄博广热能科技有限公司 Cooling type suction beam for lime kiln
CN103148724A (en) * 2012-12-21 2013-06-12 重庆汇坤电器有限责任公司 Three-dimensional inner and outer finned tube cold and heat exchanger for air conditioner
CN105466252A (en) * 2015-12-30 2016-04-06 中国航空工业集团公司沈阳发动机设计研究所 Pipe heat exchanger
CN107131785A (en) * 2017-06-17 2017-09-05 福建德兴节能科技有限公司 High-efficiency cyclone flow spoiler
CN107131785B (en) * 2017-06-17 2023-05-16 福建德兴节能科技有限公司 High-efficiency rotational flow spoiler
CN108662941A (en) * 2018-05-21 2018-10-16 吉林建筑大学 A kind of heat exchanger
CN108662941B (en) * 2018-05-21 2020-06-09 吉林建筑大学 Heat exchanger
CN114290010A (en) * 2021-12-31 2022-04-08 江苏金荣森制冷科技有限公司 Torsion jacking device
CN114290010B (en) * 2021-12-31 2024-01-30 江苏金荣森制冷科技有限公司 Twisting and pushing device

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110601

Termination date: 20141029

EXPY Termination of patent right or utility model