CN201945095U - Dry evaporator with double face reinforced tube bundle supported by helical baffle plate - Google Patents

Dry evaporator with double face reinforced tube bundle supported by helical baffle plate Download PDF

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CN201945095U
CN201945095U CN2011200059026U CN201120005902U CN201945095U CN 201945095 U CN201945095 U CN 201945095U CN 2011200059026 U CN2011200059026 U CN 2011200059026U CN 201120005902 U CN201120005902 U CN 201120005902U CN 201945095 U CN201945095 U CN 201945095U
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tube
helical baffles
heat transfer
dry evaporator
helical
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张正国
陆应生
高学农
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South China University of Technology SCUT
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Abstract

本实用新型公开了一种螺旋折流板支撑双面强化管管束干式蒸发器,包括封头、壳体、螺旋折流板、传热管、定距管、管板,在管板之间设有螺旋折流板、传热管及定距管,螺旋折流板由定距管固定;传热管为双面强化管,管壁外表面上设有二维或三维翅片,管壁内表面上设有沟槽;定距管和传热管穿过螺旋折流板,采用螺旋折流板进行支撑,并两端分别与管板相连接;在封头上设有制冷剂的出口和进口,在壳体上设有载冷剂的进口和出口。本实用新型的干式蒸发器具有流体流动均匀、压降低、没有死区、不易结垢、传热系数高、流阻低等优点,可广泛应用于大、中型空调冷水机组。

The utility model discloses a double-sided reinforced tube bundle dry-type evaporator supported by a spiral baffle, which comprises a head, a shell, a spiral baffle, a heat transfer tube, a fixed-distance tube, and a tube plate. There are spiral baffles, heat transfer tubes and spacer tubes, and the spiral baffles are fixed by spacer tubes; the heat transfer tubes are double-sided reinforced tubes, with two-dimensional or three-dimensional fins on the outer surface of the tube wall, and the tube wall There are grooves on the inner surface; the distance tube and the heat transfer tube pass through the spiral baffle, and are supported by the spiral baffle, and the two ends are respectively connected with the tube plate; there is a refrigerant outlet on the head And the inlet, the inlet and outlet of the brine are provided on the shell. The dry evaporator of the utility model has the advantages of uniform fluid flow, low pressure drop, no dead zone, no scaling, high heat transfer coefficient, low flow resistance, etc., and can be widely used in large and medium-sized air conditioner chillers.

Description

一种螺旋折流板支撑双面强化管管束干式蒸发器A double-sided reinforced tube bundle dry evaporator supported by spiral baffles

技术领域technical field

本实用新型专利涉及传热设备技术领域,特别是涉及一种螺旋折流板支撑双面强化管管束干式蒸发器。The utility model patent relates to the technical field of heat transfer equipment, in particular to a double-sided reinforced tube bundle dry evaporator supported by a spiral baffle.

背景技术Background technique

干式蒸发器广泛应用于大、中型空调冷水机组。在干式蒸发器中,氟里昂、氨等制冷介质在传热管内流动,氯化钙或乙二醇水溶液等载冷剂在传热管外壳程流动;管内制冷剂与管外载冷剂换热后温度升高,并由液相蒸发变成气相,管外载冷剂与管内制冷剂经过换热后,温度降低;同时壳程布置有折流板以支撑传热管并引导载冷剂按特定的通道流动。目前,弓型折流板支撑光滑管管束干式蒸发器是干式蒸发器中应用最为普遍的形式,这种形式的干式蒸发器存在以下缺点:Dry evaporators are widely used in large and medium-sized air-conditioning chillers. In the dry evaporator, refrigerants such as freon and ammonia flow in the heat transfer tube, and refrigerants such as calcium chloride or ethylene glycol aqueous solution flow in the outer shell of the heat transfer tube; the refrigerant in the tube exchanges with the refrigerant outside the tube. After heating, the temperature rises and evaporates from the liquid phase to the gas phase. After heat exchange between the refrigerant outside the tube and the refrigerant inside the tube, the temperature decreases; at the same time, a baffle is arranged on the shell side to support the heat transfer tube and guide the refrigerant flow in a specific channel. At present, the smooth tube-bundle dry evaporator supported by bow-shaped baffles is the most commonly used form of dry evaporators. This type of dry evaporator has the following disadvantages:

1.载冷剂在折流板间往返折流冲刷传热管束,在此过程中折流造成的流体形体阻力大、压降高,容易引起管束的振动破坏;1. The brine is baffled back and forth between the baffles to scour the heat transfer tube bundles. During this process, the baffles will cause large fluid resistance and high pressure drop, which will easily cause the vibration damage of the tube bundles;

2.弓型隔板存在流动死区,介质易结垢,从而影响换热器的性能和使用寿命;2. There is a flow dead zone in the bow-shaped partition, and the medium is easy to scale, which affects the performance and service life of the heat exchanger;

3.采用光滑管进行换热,传热效率低,因此会导致干式蒸发器体积及成本的增加。3. Smooth tubes are used for heat exchange, and the heat transfer efficiency is low, which will increase the volume and cost of the dry evaporator.

采用螺旋折流板作为管间支撑结构的干式蒸发器能克服弓型折流板支撑干式蒸发器的固有缺点,载冷剂在壳程内流动,具有流动均匀、没有死区,压降低且不易引起管束振动的优点;将螺旋折流板与双面强化管进行搭配,可进一步提高干式蒸发器的传热性能,从而降低了干式蒸发器的体积和成本。The dry evaporator using spiral baffles as the support structure between the tubes can overcome the inherent shortcomings of the bow-shaped baffles supporting the dry evaporator. The brine flows in the shell side, with uniform flow, no dead zone, and low pressure drop. And it is not easy to cause the vibration of the tube bundle; the combination of the spiral baffle and the double-sided strengthening tube can further improve the heat transfer performance of the dry evaporator, thereby reducing the volume and cost of the dry evaporator.

已有中国专利涉及到干式蒸发器及强化管的技术改进。中国实用新型专利CN2783247Y公开了螺旋折流板应用于干式蒸发器和冷凝器,以改善蒸发器和冷凝器的性能,但该专利不涉及强化传热管的应用。中国实用新型专利CN201191106Y也公开了螺旋折流板在干式蒸发器中的应用,该专利涉及的传热管为光滑管和内螺纹管,都不是具有双面强化传热性能的传热管。中国实用新型专利CN2809564Y公开了一种用于干式蒸发器的双面强化管,该强化管外表面为周向布排的翅片,管内表面有来复线式内螺纹和周向布排的固定间隔的凹槽,凹槽将内螺纹分隔成间断形式,且凹槽与管外壁的翅片位置对应。该专利只涉及一种强化传热管,没有涉及到螺旋折流板干式蒸发器。There are existing Chinese patents related to technical improvements of dry evaporators and intensified tubes. Chinese utility model patent CN2783247Y discloses that spiral baffles are applied to dry evaporators and condensers to improve the performance of evaporators and condensers, but this patent does not involve the application of enhanced heat transfer tubes. Chinese utility model patent CN201191106Y also discloses the application of spiral baffles in dry evaporators. The heat transfer tubes involved in this patent are smooth tubes and internally threaded tubes, which are not heat transfer tubes with double-sided enhanced heat transfer performance. Chinese utility model patent CN2809564Y discloses a double-sided reinforced tube for dry evaporators. The outer surface of the reinforced tube is circumferentially arranged fins, and the inner surface of the tube has rifling internal threads and circumferentially arranged fixing fins. Interval grooves, the grooves separate the internal threads into discontinuous forms, and the grooves correspond to the positions of the fins on the outer wall of the tube. This patent only relates to a kind of enhanced heat transfer tube, and does not relate to the spiral baffle dry type evaporator.

实用新型内容Utility model content

本实用新型的目的在于克服现有折流板干式蒸发器的缺点,提供一种螺旋折流板支撑双面强化管管束干式蒸发器,该干式蒸发器具有流体流动均匀、压降低、没有死区、不易结垢、传热系数高、流阻低,抗介质腐蚀能力强等优点。The purpose of the utility model is to overcome the shortcomings of the existing baffle dry-type evaporator, and provide a spiral baffle-supported double-sided reinforced tube bundle dry-type evaporator. The dry-type evaporator has uniform fluid flow, low pressure drop, It has the advantages of no dead zone, not easy to scale, high heat transfer coefficient, low flow resistance, and strong resistance to medium corrosion.

本实用新型的目的通过以下技术方案实现:The purpose of this utility model is achieved through the following technical solutions:

一种螺旋折流板支撑双面强化管管束干式蒸发器,包括封头1、壳体3、螺旋折流板4、传热管5、定距管6和管板8,在管板8之间设有螺旋折流板4、传热管5及定距管6,螺旋折流板4由定距管6固定;所述传热管5为双面强化管;定距管6和传热管5穿过螺旋折流板4,采用螺旋折流板4进行支撑,两端分别与管板8相连接;在封头1上设有制冷剂的出口9和制冷剂的进口10,在壳体3上设有载冷剂的进口2和换热后载冷剂的出口7。A spiral baffle supported double-sided reinforced tube bundle dry evaporator, including a head 1, a shell 3, a spiral baffle 4, a heat transfer tube 5, a distance tube 6 and a tube sheet 8, and the tube sheet 8 There are spiral baffles 4, heat transfer tubes 5 and distance tubes 6, and the spiral baffles 4 are fixed by the distance tubes 6; the heat transfer tubes 5 are double-sided reinforced tubes; the distance tubes 6 and the distance tubes The heat pipe 5 passes through the spiral baffle 4, is supported by the spiral baffle 4, and the two ends are respectively connected with the tube sheet 8; the outlet 9 of the refrigerant and the inlet 10 of the refrigerant are arranged on the head 1, and the The shell 3 is provided with an inlet 2 for brine and an outlet 7 for the brine after heat exchange.

本实用新型所述双面强化管为管壁外表面上设有二维或三维翅片,管壁内表面上设有沟槽的传热管。The double-sided reinforced tube of the utility model is a heat transfer tube with two-dimensional or three-dimensional fins on the outer surface of the tube wall and grooves on the inner surface of the tube wall.

本实用新型所述沟槽的结构参数为:槽深为0.3~0.6mm,槽宽为0.4~1.0mm。The structural parameters of the groove described in the utility model are: the groove depth is 0.3-0.6 mm, and the groove width is 0.4-1.0 mm.

本实用新型所述传热管5的材料为碳钢、钛、紫铜或铜合金。The material of the heat transfer tube 5 in the present invention is carbon steel, titanium, red copper or copper alloy.

本实用新型所述传热管5按三角形布管、转角三角形布管、正方形布管、转角正方形布管或同心圆布管组成管束。The heat transfer tubes 5 described in the utility model form tube bundles according to triangular tube layout, corner triangle tube layout, square tube layout, corner square tube layout or concentric circle tube layout.

本实用新型所述螺旋折流板是由与换热器中心轴线倾斜的四分之一椭圆板,沿管束径向每一圆周用四块椭圆折流板交叉排列并拼接成螺旋状,各相邻折流板周边呈连续螺旋线;或是为整体连续的螺旋结构,且管束的中心设有中心管。The spiral baffle in the utility model is a quarter elliptical plate inclined to the central axis of the heat exchanger, and four elliptical baffles are cross-arranged and spliced into a helical shape along each circumference of the radial direction of the tube bundle. The periphery of the adjacent baffles is a continuous helical line; or it is an overall continuous helical structure, and the center of the tube bundle is provided with a central tube.

本实用新型所述螺旋折流板的材料为碳钢、不锈钢或工程塑料。The material of the spiral baffle in the utility model is carbon steel, stainless steel or engineering plastics.

本实用新型所述干式蒸发器为固定管板式、浮头式或U型管式之一。The dry evaporator described in the utility model is one of fixed tube plate type, floating head type or U-shaped tube type.

本实用新型与现有技术相比,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

1.螺旋折流板使得流体在壳程流动均匀,呈连续平稳的螺旋塞状流,流体的流动反混少,不存在流动死区,因此载冷剂不易在壳程结垢。1. The spiral baffle makes the fluid flow evenly in the shell side, showing a continuous and stable spiral plug-like flow. The flow of the fluid is less mixed, and there is no flow dead zone, so the brine is not easy to scale on the shell side.

2.流体的旁路流和泄漏流影响小,压降低,故载冷剂在流动过程中对管束的振动破坏小。2. The influence of the bypass flow and leakage flow of the fluid is small, and the pressure is low, so the vibration damage to the tube bundle caused by the refrigerant during the flow process is small.

3.采用双面强化管作为传热管型,其外表面的二维或三维翅片能增大换热面积,并促进载冷剂在管外流动过程中产生强烈湍动,促进边界层的扰动和分离,从而提高管外的对流传热系数;其内表面的二维翅片间的沟槽,也能增加管内的换热面积,并提供制冷剂在管内蒸发时的汽化核心以及促进流动过程产生强烈湍动,从而提高管内的蒸发传热系数;由于管内、外的传热系数都得到提高,因此干式蒸发器具有很高的传热系数。3. The double-sided enhanced tube is used as the heat transfer tube type. The two-dimensional or three-dimensional fins on the outer surface can increase the heat exchange area, and promote the strong turbulence of the brine during the flow outside the tube, and promote the boundary layer. Disturbance and separation, so as to improve the convective heat transfer coefficient outside the tube; the grooves between the two-dimensional fins on the inner surface can also increase the heat exchange area in the tube, and provide the vaporization core when the refrigerant evaporates in the tube and promote flow The process produces strong turbulence, thereby increasing the evaporation heat transfer coefficient in the tube; because the heat transfer coefficient inside and outside the tube is improved, the dry evaporator has a high heat transfer coefficient.

4.结合螺旋折流板和双面强化管的优点,干式蒸发器的传热系数高、性能稳定、压降低,不易结垢,特别适合在大、中型空调冷水机组中应用。4. Combining the advantages of spiral baffles and double-sided reinforced tubes, the dry evaporator has high heat transfer coefficient, stable performance, low pressure drop, and is not easy to scale. It is especially suitable for application in large and medium-sized air-conditioning chillers.

附图说明Description of drawings

图1为本实用新型的螺旋折流板支撑双面强化管管束干式蒸发器的结构示意图。Fig. 1 is a structural schematic diagram of a double-sided reinforced tube-bundle dry evaporator supported by spiral baffles of the present invention.

图2为四分之一椭圆板拼接成螺旋折流板管束的结构示意图。Fig. 2 is a structural schematic diagram of splicing quarter elliptical plates into a tube bundle of spiral baffles.

图3为设有中心管的整体螺旋折流板管束的结构示意图。Fig. 3 is a structural schematic diagram of an integral spiral baffle tube bundle provided with a central tube.

图4为双面强化管的结构示意图,管壁外表面上设有二维翅片或三维翅片,管壁内表面设有沟槽。Fig. 4 is a schematic structural diagram of a double-sided reinforced tube. Two-dimensional fins or three-dimensional fins are provided on the outer surface of the tube wall, and grooves are provided on the inner surface of the tube wall.

图5为二维翅片的结构示意图,结构参数分别为翅片高h、翅片距p。Fig. 5 is a structural schematic diagram of a two-dimensional fin, and the structural parameters are fin height h and fin pitch p.

图6为沟槽的结构示意图,结构参数分别为槽深h、槽宽p。FIG. 6 is a schematic diagram of the structure of the trench, and the structural parameters are the trench depth h and the trench width p.

图7为三维翅片的结构示意图,结构参数分别为翅片高h、翅片距P1和翅片间隙P2。Fig. 7 is a structural schematic diagram of a three-dimensional fin, and the structural parameters are fin height h, fin pitch P1 and fin gap P2.

图8为为管壁外表面设有三维翅片的双面强化管的横截面图。8 is a cross-sectional view of a double-sided reinforced tube provided with three-dimensional fins on the outer surface of the tube wall.

图9为传热管的正三角形布管图。Fig. 9 is an equilateral triangle layout diagram of heat transfer tubes.

具体实施方式Detailed ways

下面结合附图对本实用新型进行详细描述,但本实用新型的实施方式不限于此。The utility model will be described in detail below in conjunction with the accompanying drawings, but the embodiments of the utility model are not limited thereto.

如图1所示,本实用新型的螺旋折流板支撑双面强化管管束干式蒸发器,包括封头1、壳体3、螺旋折流板4、传热管5、定距管6和管板8,在管板8之间设有螺旋折流板4、传热管5及定距管6,螺旋折流板4由定距管6固定;传热管5为双面强化管;定距管6和传热管5穿过螺旋折流板4,采用螺旋折流板4进行支撑,两端分别与管板8相连接;在封头1上设有制冷剂的出口9和制冷剂的进口10,在壳体3上设有载冷剂的进口2和换热后低温载冷剂的出口7。图1所示为固定管板式换热器。As shown in Figure 1, the spiral baffle supports the double-sided reinforced tube bundle dry evaporator of the present invention, including a head 1, a shell 3, a spiral baffle 4, a heat transfer tube 5, a distance tube 6 and The tube sheet 8 is provided with a spiral baffle 4, a heat transfer tube 5 and a distance tube 6 between the tube sheets 8, and the spiral baffle 4 is fixed by the distance tube 6; the heat transfer tube 5 is a double-sided reinforced tube; The distance tube 6 and the heat transfer tube 5 pass through the spiral baffle 4, and are supported by the spiral baffle 4, and the two ends are respectively connected with the tube sheet 8; The inlet 10 of the agent, the inlet 2 of the brine and the outlet 7 of the low-temperature brine after heat exchange are provided on the shell 3 . Figure 1 shows a fixed tube-sheet heat exchanger.

如图2、3所示,螺旋折流板4是由与换热器中心轴线倾斜的四分之一椭圆板32,沿管束径向每一圆周用四块椭圆折流板交叉排列并拼接成螺旋状,各相邻折流板周边呈连续螺旋线;或是为整体连续的螺旋结构,且管束的中心设有中心管22。As shown in Figures 2 and 3, the spiral baffle 4 is a quarter elliptical plate 32 inclined to the central axis of the heat exchanger. Helical shape, the periphery of each adjacent baffle is a continuous helical line; or an overall continuous helical structure, and the center of the tube bundle is provided with a central tube 22 .

如图4所示,传热管5为双面强化管,双面强化管的管壁外表面上设有二维或三维翅片,管壁内表面上设有沟槽;传热管5所用材料为碳钢、钛、紫铜或铜合金。As shown in Figure 4, the heat transfer tube 5 is a double-sided reinforced tube, two-dimensional or three-dimensional fins are arranged on the outer surface of the tube wall of the double-sided reinforced tube, and grooves are arranged on the inner surface of the tube wall; The material is carbon steel, titanium, copper or copper alloy.

如图5所示,双面强化管的管壁外表面二维翅片的结构参数分别为:翅片高h为0.8~2.0mm,翅片距p为1.0~1.5mm。As shown in Figure 5, the structural parameters of the two-dimensional fins on the outer surface of the tube wall of the double-sided reinforced tube are: the fin height h is 0.8-2.0 mm, and the fin pitch p is 1.0-1.5 mm.

如图6所示,双面强化管的管壁内表面设有沟槽,结构参数分别为:槽深h为0.3~0.6mm,槽宽p为0.4~1.0mm。As shown in Figure 6, grooves are provided on the inner surface of the pipe wall of the double-sided reinforced pipe, and the structural parameters are: the groove depth h is 0.3-0.6mm, and the groove width p is 0.4-1.0mm.

如图7所示,为三维翅片的结构示意图,结构参数分别为:翅片高h为0.8~2.0mm,翅片距P1为1.0~1.5mm,翅片间隙P2为1.2~1.5mm。As shown in Fig. 7, it is a structural schematic diagram of a three-dimensional fin, and the structural parameters are: the fin height h is 0.8-2.0mm, the fin distance P1 is 1.0-1.5mm, and the fin gap P2 is 1.2-1.5mm.

如图8所示为管壁外表面设有三维翅片的双面强化管的横截面图。Figure 8 is a cross-sectional view of a double-sided reinforced tube with three-dimensional fins on the outer surface of the tube wall.

如图9所示,传热管5可以按正三角形布管。As shown in FIG. 9 , the heat transfer tubes 5 can be arranged in an equilateral triangle.

Claims (7)

1. a helical baffles supports two-sided strengthened pipe tube bank dry evaporator, comprise end socket (1), housing (3), helical baffles (4), heat-transfer pipe (5), distance sink tube (6) and tube sheet (8), it is characterized in that, be provided with helical baffles (4), heat-transfer pipe (5) and distance sink tube (6) between tube sheet (8), helical baffles (4) is fixing by distance sink tube (6); Described heat-transfer pipe (5) is two-sided strengthened pipe; Distance sink tube (6) and heat-transfer pipe (5) pass helical baffles (4), adopt helical baffles (4) to support, and two ends are connected with tube sheet (8) respectively; On end socket (1), be provided with the outlet (9) of cold-producing medium and the import (10) of cold-producing medium, the outlet (7) of refrigerating medium after import (2) that is provided with refrigerating medium on the housing (3) and heat exchange.
2. helical baffles according to claim 1 supports two-sided strengthened pipe tube bank dry evaporator, it is characterized in that described two-sided strengthened pipe is that outer surface of tube wall is provided with two dimension or three-dimension fin, and inner surface of tube wall is provided with the heat-transfer pipe of groove.
3. helical baffles according to claim 2 supports two-sided strengthened pipe tube bank dry evaporator, and it is characterized in that the structural parameters of described groove are: groove depth is 0.3~0.6mm, and groove width is 0.4~1.0mm.
4. helical baffles according to claim 1 supports two-sided strengthened pipe tube bank dry evaporator, it is characterized in that the material of described heat-transfer pipe (5) is carbon steel, titanium, red copper or copper alloy.
5. helical baffles according to claim 1 supports two-sided strengthened pipe tube bank dry evaporator, it is characterized in that described heat-transfer pipe (5) is pressed triangle stringing, corner triangle stringing, square stringing, corner square stringing or concentric circles stringing and formed tube bank.
6. helical baffles according to claim 5 supports two-sided strengthened pipe tube bank dry evaporator, it is characterized in that, described helical baffles is by 1/4th ellipses that tilt with the heat exchanger central axis, radially each circumference is with four oval deflection plate cross arrangements and be spliced into helical form along tube bank, and each adjacent baffle periphery is the continuous helical line; Or be whole continuous helical structure, and the center of tube bank is provided with central tube.
7. support two-sided strengthened pipe tube bank dry evaporator according to claim 1 or 6 described helical baffles, it is characterized in that the material of described helical baffles is carbon steel, stainless steel or engineering plastics.
CN2011200059026U 2011-01-07 2011-01-07 Dry evaporator with double face reinforced tube bundle supported by helical baffle plate Expired - Fee Related CN201945095U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102601584A (en) * 2012-03-21 2012-07-25 中冶南方(武汉)威仕工业炉有限公司 Assembling method of end socket protective shell of finned tube exchanger
CN108168327A (en) * 2017-12-30 2018-06-15 华帝股份有限公司 a heat exchanger
CN109458770A (en) * 2018-12-17 2019-03-12 江苏世林博尔制冷设备有限公司 A kind of U-tube dry evaporator effectively to radiate

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102601584A (en) * 2012-03-21 2012-07-25 中冶南方(武汉)威仕工业炉有限公司 Assembling method of end socket protective shell of finned tube exchanger
CN102601584B (en) * 2012-03-21 2014-06-18 中冶南方(武汉)威仕工业炉有限公司 Assembling method of end socket protective shell of finned tube exchanger
CN108168327A (en) * 2017-12-30 2018-06-15 华帝股份有限公司 a heat exchanger
CN109458770A (en) * 2018-12-17 2019-03-12 江苏世林博尔制冷设备有限公司 A kind of U-tube dry evaporator effectively to radiate

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