CN201848930U

CN201848930U - Device for continuous production of natural ultra-thin stone

Info

Publication number: CN201848930U
Application number: CN2010206108939U
Authority: CN
Inventors: 马文志; 于建伟
Original assignee: 马文志; 于建伟
Current assignee: Jilin WIK New Building Material Co., Ltd.
Priority date: 2010-11-17
Filing date: 2010-11-17
Publication date: 2011-06-01
Anticipated expiration: 2020-11-17

Abstract

The utility model provides a device for continuous production of natural ultra-thin stone sheets. A horizontal chute and a vertical chute crossing in the vertical direction are arranged on the horizontal surface of a base platform, a control template is arranged on the horizontal chute through a bottom plate device and forms a sliding pair with the horizontal chute, and a combined baffle device is arranged on the vertical chute and forms a sliding pair with the vertical chute; the two sides of the control module are also respectively provided with a clamping slot, and the clamping slots and a clamp on the horizontal chute form a locking mechanism; the combined baffle is manufactured with a plurality of corrosion-resistant steel plates, and a rigid plastic liner is arranged on the inner wall of the combined baffle; and a control arm is arranged on the control module, and the bottom of the control arm is provided with a combined cutter saw capable of moving up and down. The device solves the problem of breakage of the ultra-thin stone sheets caused by resonation of the ultra-thin stone sheets during processing with the conventional combined saw, has a high degree of automation, and can realize the production of a dozen of and even dozens of ultra-thin stone sheets through multiple cutter heads within one step.

Description

Produce natural superthin stone device continuously

Technical field

The utility model provides a kind of continuous production natural superthin stone device, is applicable to the production cutting of superthin stone, belongs to the processing of stone technical field.

Background technology

The processing ultra-thin stone plate that the utility model relates to is meant that its sheet metal thickness is at 5 ~ 10 ㎜ with the granite in slab of combined saw blade, the disposable production multi-disc of a plurality of cutter head, and production specification can reach 1200 * 2400 ㎜; As new stone material industry, along with the mankind to resource-effective requirement, protection improves resource utilization; cut down the consumption of energy, oneself more and more comes into one's own, and stone material is as non-renewable resources; high speed development along with building industry; the urbanization expansion, use more and more widely in market, simultaneously; because the requirement of the rigid industrial policy of building energy conservation; lightweight, joint source, energy-conservation, superthin stone with low-carbon type and the application of composite plate, the industry demand of own Cheng Xin substitutes the dry-hanging in the expensive source of traditional height.

And superthin stone production method in the past all is single saw blade production, and speed is slow, and production capacity is very limited, is difficult to satisfy industrialization, industrialization demand, has greatly limited the development of superthin stone industrialization.

Become ultra-thin slabstone even adopt the combination saw of routine directly to process building stones, but because saw blade adopts circular saw, the vibration in the process of processing can cause that processed ultra-thin slabstone resonates, and causes ultra-thin slabstone fracture and can't produce qualified product.

Also there is the people earlier the famine material to be processed into the veneer hair plates of 12 ~ 13mm, compound with various backboards such as slabstone, ceramic tile, honeycomb plate etc. again, carrying out next step processing (as: baked wheaten cake, polishing etc.) and be finished product sheet material, generate ultra-thin slabstone composite plate, is not the ultra-thin slabstone veneer that the utility model relates to.It is compound heavy-gauge sheeting that this processing method returns " ultra-thin slabstone " again, only limits to interior decoration, can't realize that superthin stone finished product veneer uses extensively directly decorating of indoor and outdoor.

Summary of the invention

The utility model provides a kind of continuous production natural superthin stone device, has solved the technical problem of big specification granite superthin stone handling ease fragmentation.

Technical solution of the present utility model comprises:

On the level table of base station, be provided with the transverse slipway and vertical slideway of square crossing, the regulation and control template by bottom plate apparatus on transverse slipway with its formation sliding pair, the combination barrier device on vertical slideway with its formation sliding pair; The both sides of regulation and control module also have the jig on fixed card slot and the transverse slipway to constitute retaining mechanism; Combination barrier is made by several piece metal anti-corrosion steel plate, and its inwall is equipped with the rigid plastics liner; Control arm is positioned at the top of regulation and control template, and the bottom device of control arm has combination knife saw moving up and down, and the combination knife saw is made of several diamond bead rope saws, and rope is sawed the long 3-4m that is, rope saw external diameter is 6-8mm, and the spacing of the saw of restricting is corresponding with the heavy-gauge sheeting spacing.

Add man-hour:

1, the famine material is processed into the thick hair plates material of 2 ~ 3cm;

2, according to product needed the hair plates material of step 1) is processed into to meet and decorates the heavy-gauge sheeting that requires, the specification of heavy-gauge sheeting is that (600 ~ 1200) * (1800 ~ 2400) ㎜, thickness are (20 ~ 30) ㎜;

3, with step 2) processing heavy-gauge sheeting be clamped in respectively have the rigid plastics liner combination barrier in fixing and locking; The width of combination barrier is corresponding with combination knife saw amplitude;

4, the center line that adopts combination saw to aim at heavy-gauge sheeting in the combination barrier cuts, and cutting speed is 20-30m/s, and saw is gone into angle＜45 °, saw angle of departure＞45 °;

Described combination saw adopts several diamond bead rope saws to form, and rope saw length is 3-4m, and rope saw external diameter is 6-8mm, and the spacing that rope is sawed is corresponding with the heavy-gauge sheeting spacing.

Tens or tens superthin stone veneers of the utility model time processing, specification can reach 1200 * 2400 ㎜, and thickness error is less than ± 1 ㎜, and yield rate is up to 90%.

Good effect of the present utility model is:Solve conventional combination saw and added and cause the resonance of ultra-thin slabstone man-hour, caused ultra-thin slabstone breakage problem; The automaticity height is realized a plurality of cutter heads, tens and even tens large-scale ultra-thin stone materials of disposable processing, and equipment is stable, easily controls, and percentage of damage is low, goes out the material height, and process velocity is fast.Can the ultra-thin plate of the big specification multi-disc of disposable production granite, industrialization, automaticity height can satisfy the engine request of building decoration, transform growth pattern in the stone material industry, the labour day by day under the intense situation, use and have more remarkable advantages by this utility model.

Description of drawings

Fig. 1 is the utility model cutter sweep structure principle chart.

Wherein, 1, combination knife saw; 2, control arm; 3, hydraulic pressure regulation and control template; 4, combination barrier; 5, horizontal slideway; 6, vertical slideway; 7, microcomputerized control instrument; 8, jig; 9, pulley; 10, base station.

The specific embodiment

Embodiment 1

According to shown in Figure 1, the rectangle of base station 10 for forming with the armored concrete cast, height 40-60cm, long * wide be 10 * 5m, its level table is provided with the horizontal slideway 5 and vertical slideway 6 of square crossing, hydraulic pressure regulation and control template 3 by bottom plate apparatus on horizontal slideway 5, can be along horizontal slideway 5 move left and right, control by the hydraulic means of microcomputerized control instrument 7 and to move forward and backward its general size 1800 * 600 * 500mm, when machining large-sized, can be 2400 * 1200 * 600mm; Combination barrier 4 devices can move forward and backward along vertical slideway 6 on vertical slideway 6; Combination barrier 4 is thick in the metal anti-corrosion steel plate of 30mm is made by several piece, and the two sides is the rigid plastics liner of 5mm with thickness, and the chatter that its role is to reduce to greatest extent in the sawing process causes fragmentation, has guaranteed lumber recovery; The width of combination barrier 4 is corresponding with combination knife saw 1 amplitude, be generally 1200,1500 or 1800mm, usually adopt 1200, once can fix processing raw material sheet material 18-20 sheet, go out finished product 36-40 sheet, combination barrier 4 spacings are strict corresponding with combination knife saw 1 cutter head spacing, be equidistant, error is controlled at below 2 ㎜ (±), one batch of sheet material of every processing, its material thickness tolerance is consistent, and error is at ± 1mm; The both sides of hydraulic pressure regulation and control module 3 also have the jig 8 on fixed card slot and the horizontal slideway 5 to constitute retaining mechanism, when it is in place, its chucking are pinned, and make it stable, eliminate stone material cutting vibrations displacement; Control arm 2 is positioned at the top of regulation and control template 3, the bottom device of control arm 2 has the combination knife saw 1 that can move up and down, control arm 2 is connected with microcomputerized control instrument 7, it is carried out instant control, combination knife saw 1 is made of several diamond bead rope saws, the rope saw is long to be 3-4m, and rope saw external diameter is 6-8mm, and the spacing of rope saw is corresponding with the heavy-gauge sheeting spacing.

Heavy-gauge sheeting is seated in the combination barrier 4, move to the middle Working position of hydraulic pressure regulation and control template 3 along vertical slideway 6, clamp along horizontal slideway 5 by microcomputerized control instrument 7 operating hydraulically operated regulation and control templates 3, it is fixing by jig 8 hydraulic pressure to be regulated and control template 3, handling control arm 2 makes combination knife saw 1 aim at the center line of combination barrier 4 cut deal materials, begin processing, cutting speed is 20-30m/s, saw is gone into angle＜45 °, saw angle of departure＞45 ° finish until cutting, handle each total points device by microcomputerized control instrument 7 and reset, the dismounting superthin stone is finished the time processing circulation.

Embodiment 2

1, the granite Waste stone material is processed into the thick hair plates material of 2 ~ 3cm;

2, further take two-sided baked wheaten cake or modes such as polishing, power blader according to product needed, the hair plates material is processed into the finished product heavy-gauge sheeting that meets the various format surfaces of decorating requirement, general 600 * 1800 ㎜ of the specification of sheet material, or it is bigger to 1200 * 2400 ㎜, the thickness of plate is at 30 ㎜, and thickness deviation is ± 1 ㎜;

3, place combination barrier 4 fixing the finished product heavy-gauge sheeting of processing, be fixed in relevant position, base station 10 processing district through vertical slideway 6, start hydraulic pressure regulation and control template 3, closely decide through horizontal rail 5 and combination barrier 4 by firm, by controlling arm 2, with the sheet material in the combination knife saw 1 aligning combination barrier 4, after the calibration, jig 8 is put down locking hydraulic pressure regulation and control template 3, unlatching is controlled arm 2 control combination knife saws 1 and is carried out the superthin stone cutting, when combination knife saw 1 is cut to the bottom, finishes time processing, obtain superthin stone veneer of the present utility model: 600 * 1800 ㎜-1200 * 2400 ㎜, thickness 5-10 ㎜.

Described combination knife saw 1 adopts the diamond bead rope saw, and size can be adjusted according to the thickness of cuts sheet material between its saw, and the saw blade wide cut is generally 1200 * 1800, and the saw spacing is at 40-60; During cutting, saw blade moved down calibrate in the dividing plate granite in slab and get meta postpone, can implement cutting, during cutting, keep moderate cutting speed and saw angle down, linear velocity is at 20-35, saw and fashionablely begin (＜45 ℃) with low-angle, when sawing out, that angle is wanted is big＞45 ℃ make processing of stone process, the marching speed and wearing and tearing, be in an equalization point, reach the benefit largest optimization of processing.

Claims

1. produce natural superthin stone device continuously for one kind, it is characterized in that:

On the level table of base station, be provided with the horizontal slideway and vertical slideway of square crossing, hydraulic pressure regulation and control template by bottom plate apparatus on horizontal slideway with its formation sliding pair, the combination barrier device on vertical slideway with its formation sliding pair; The both sides of hydraulic pressure regulation and control module also have the jig on fixed card slot and the horizontal slideway to constitute retaining mechanism; Combination barrier is made by several piece metal anti-corrosion steel plate, and its inwall is equipped with the rigid plastics liner; Control arm is positioned at the top of hydraulic pressure regulation and control template, and the bottom device of control arm has combination knife saw moving up and down, and the combination knife saw is made of several diamond bead rope saws, and rope is sawed the long 3-4m that is, rope saw external diameter is 6-8mm, and the spacing of the saw of restricting is corresponding with the heavy-gauge sheeting spacing.