A kind of Fixture for Gear-shaving
Technical field
The utility model belongs to the mechanism that grips in the machining, specifically, is a kind of Fixture for Gear-shaving that is used for Gear Processing.
Background technology
In existing Gear Processing process, often all need workpiece is fixed on the shaving tool, by razor workpiece is carried out profile of tooth and teeth directional processing, final machine-shaping.
And existing Work fixing device usually adopts Fixture for Gear-shaving, as shown in Figure 1, 2, the method of clamping is that workpiece is packed on the central shaft of anchor clamps, the end face of workpiece abuts against on the end face of central shaft, cover upper gasket and locking nut make the workpiece both ends of the surface fit tightly with the end face of central shaft and the locating surface of packing ring respectively by tightening locking nut, with two top centre bores that hold out against the central shaft two ends of shaving tool, open lathe, process.
The shortcoming of prior art is: these type of anchor clamps do not have axial cramping mechanism, can only position and clamp by the rotation nut, cause positioning accuracy to reduce, when the workpiece diameter of axle is less, the nut that screws up with a wrench is twisted curved, distortion to the workpiece diameter of axle easily, all needs artificial dismounting locking nut and packing ring earlier when changing workpiece at every turn, could replace workpiece, the operational sequence complexity, inefficiency; And the central shaft of anchor clamps and workpiece diameter can't satisfy the coupling requirement fully, has the slit, causes positioning accuracy to descend the machining accuracy instability.
The utility model content
The purpose of this utility model is for overcoming crudy instability in the prior art, and positioning accuracy is low, defectives such as inefficiency, and a kind of accurate positioning of proposition, clamping is reliable, stable processing quality, the Fixture for Gear-shaving of increasing work efficiency.
For achieving the above object, the utility model adopts following scheme:
A kind of Fixture for Gear-shaving, comprise elastic shaft sleeve and top, its key is: the afterbody of described elastic shaft sleeve is a sleeve block, the middle part is an annular boss, the front portion is the inflatable sleeve, the front end of described inflatable sleeve is towards described top, have the groove of a group switching centre symmetry at the front end face of inflatable sleeve, described groove is with the axis centre symmetry arrangement of inflatable sleeve, its quantity can be selected the 2-8 bar according to concrete applied environment, has a ring annular groove between described annular boss and the inflatable sleeve;
Described top front portion is conical tip and aims at described elastic shaft sleeve, and this top rear portion is a dead head, and this dead head and gear shaving machine are affixed, and this top middle part is an axostylus axostyle, suit trim ring, elastic parts and nut successively backward in the past on axostylus axostyle;
The axis of described top center line and described inflatable sleeve is on same straight line.
Described sleeve block is cylindrical or square, thereafter end face is provided with the spacing hole that is used for the gear shaving machine butt, when needing shaving, workpiece adds man-hour, earlier processing work is enclosed within on the inflatable sleeve of elastic shaft sleeve front portion, the sleeve block of elastic shaft sleeve is installed on the gear shaving machine, regulate elastic shaft sleeve and top horizontal throw by gear shaving machine, when top conical tip is inserted in the inflatable sleeve, the inflatable sleeve that has groove will expand outwardly, make the outer wall of inflatable sleeve and the inwall interference butt of processing work, the boss at elastic shaft sleeve middle part and the sidewall of trim ring clamp processing work simultaneously.A set ring annular groove is mainly the inflatable sleeve space of giving up the throne is provided between annular boss and inflatable sleeve, when in the top insertion elastic shaft sleeve, the elastic shaft sleeve of fluting will push backward, to guarantee the tight butt of inflatable sleeve and processing work.
For the processing work of different size, can regulate the fixed position of processing work by the extruding elastic parts, also can rotate nut, be suitable for different processing works by the position that changes nut.
After workpiece machines, withdraw from elastic shaft sleeve by gear shaving machine, make top tip from the inflatable sleeve, extract, the elastic shaft sleeve of distending shrinks automatically, and processing work then can take out easily.
Also be set with packing ring and spring washer on the described top axostylus axostyle, its middle washer is between nut and elastic parts, spring washer is between described nut and top side elevation, and described packing ring and spring washer mainly are to open cushioning effect when gear shaving machine is worked, and reduces mechanical wear.
Have limited impression on described top axostylus axostyle, be installed with dog screw on the described trim ring, this dog screw stretches into described limited impression and connects with axostylus axostyle, prevents to cause the landing of trim ring because of the horizontal movement of lathe or become flexible.
Also be provided with the circular groove of a circle on the front end face of annular boss, this circular groove equates with the radius of described inflatable sleeve.One circle circular groove is set on the front end face of boss, mainly be to avoid the processing work edge burr phenomena to occur, make the maintenance inaccuracy, groove is set, make the burr of processing work edge can fall into groove, guarantee that the processing work sidewall and the boss sidewall of elastic shaft sleeve and the sidewall of trim ring fit tightly, make the workpiece location more firm.
Described elastic parts is a butterfly spring, the convenient installation, and elastic parts also can be selected common spring.
Remarkable result of the present utility model is: a kind of Fixture for Gear-shaving is provided, the not smart shortcoming in location that adopts the elastic shaft sleeve of slotting to avoid the processing work internal diameter size to change and cause, by the elastic parts between the seating surface is set, make processing work fixing more reliable, improved the quality of converted products; When processing a workpiece, only need the control lathe just can realize the installation and the unloading of processing work, reduced the manpower consumption, improved operating efficiency.
Description of drawings
Fig. 1 is a prior art Fixture for Gear-shaving structural representation;
Fig. 2 is a prior art Fixture for Gear-shaving working state structure schematic diagram;
Fig. 3 is an elastic shaft sleeve structural representation of the present utility model;
Fig. 4 is a top tip structure schematic diagram of the present utility model;
Fig. 5 is top tip part hyte assembling structure figure of the present utility model;
Fig. 6 is a working state structure schematic diagram of the present utility model.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
As Fig. 3,4, shown in 5: a kind of Fixture for Gear-shaving, comprise elastic shaft sleeve 1 and top 2, the afterbody of described elastic shaft sleeve 1 is columniform sleeve block, its end face is provided with the spacing hole that is used for the gear shaving machine butt, elastic shaft sleeve 1 middle part is an annular boss, the front portion is the inflatable sleeve, the front end of described inflatable sleeve is towards described top 2, have the groove of a group switching centre symmetry at the front end face of inflatable sleeve, described groove is by the axis centre symmetry arrangement of inflatable sleeve, its quantity is 4, has a ring annular groove between described annular boss and the inflatable sleeve, for the inflatable sleeve provides the space of giving up the throne.On the front end face of annular boss, also be provided with the circular groove of a circle, this circular groove equates with the radius of described inflatable sleeve, the degree of depth is superficial, mainly is for avoiding the processing work edge burr phenomena to occur, making the raised head face of processing work and elastic shaft sleeve 1 fit tightr.
Described top 2 front portion is conical tip and aims at described elastic shaft sleeve 1, this rear portion of top 2 is a dead head, this dead head is fixed on the tailstock of gear shaving machine, and this middle part of top 2 is an axostylus axostyle, in the past suit trim ring 3, elastic parts 5 and nut 4 successively backward on axostylus axostyle.Described elastic parts 5 is a butterfly spring, top 2 horizontal axostylus axostyle is provided with one section screw thread, be used for the location and the adjusting of nut 4, insert the degree of depth in the elastic shaft sleeve 1 thereby change the horizontal throw of trim ring 3 and top 2 tip by the position of rotation nut 4 on top 2 horizontal axostylus axostyle.
Have limited impression 8 on described top 2 axostylus axostyle, be installed with dog screw 9 on the described trim ring 3, this dog screw 9 stretches into described limited impression 8 and connects with axostylus axostyle, prevents to cause the landing of trim ring 3 because of the horizontal movement of lathe or become flexible.
Operation principle of the present utility model;
As shown in Figure 6, when needing shaving, workpiece adds man-hour, earlier processing work is enclosed within on the inflatable sleeve of elastic shaft sleeve 1 front portion, the sleeve block of elastic shaft sleeve 1 is installed on the gear shaving machine, regulate the horizontal throw of elastic shaft sleeve 1 and top 2 by gear shaving machine, when the conical tip when top 2 is inserted in the inflatable sleeve, the inflatable sleeve that has groove will expand outwardly, make the outer wall of inflatable sleeve and the inwall interference butt of processing work, the boss at elastic shaft sleeve 1 middle part and the sidewall of trim ring 3 clamp processing work simultaneously.A set ring annular groove is mainly the inflatable sleeve space of giving up the throne is provided between annular boss and inflatable sleeve, when top 2 insert in the elastic shaft sleeve 1, the elastic shaft sleeve 1 of fluting will push backward, to guarantee the tight butt of inflatable sleeve and processing work, gear shaving machine drives Fixture for Gear-shaving and workpiece rotation, the razor worker who is positioned at the workpiece top advances, and workpiece is processed, and guarantees crudy.
For the processing work of different size, can regulate the fixed position of processing work by extruding elastic parts 5, also can rotate nut 4, be suitable for different processing works by the position that changes nut 4.
After workpiece machines, withdraw from elastic shaft sleeve 1 by gear shaving machine, make that top 2 tip is extracted from the inflatable sleeve, the elastic shaft sleeve 1 of distending shrinks automatically, and processing work then can take out easily.
Workpiece processing for a plurality of same models, only need the position of adjusting nut 4 when unit one is installed, as long as after guaranteeing top 2 degree of depth of inserting in the elastic shaft sleeve 1, the processing of subsequent workpiece is direct suit processing work then, by gear shaving machine elastic shaft sleeve 1 is fit together with top 2, and processing work can precisely be located, withdrawing from top 2 after machining is the detachable workpiece that processes of getting, simple to operation, reduce the labour and consume, improved operating efficiency.
Although above structure is described preferred embodiment of the present utility model in conjunction with the accompanying drawings; but the utility model is not limited to the above-mentioned specific embodiment; the above-mentioned specific embodiment only is schematic rather than determinate; those of ordinary skill in the art is under enlightenment of the present utility model; under the prerequisite of the utility model aim and claim; can make multiple similar expression; as change the length and the shape of elastic shaft sleeve; the number of change elastic shaft sleeve fluting and the modes such as environment for use of changing device more, such conversion all falls within the protection domain of the present utility model.