CN201848498U - Water press - Google Patents
Water press Download PDFInfo
- Publication number
- CN201848498U CN201848498U CN2010202436440U CN201020243644U CN201848498U CN 201848498 U CN201848498 U CN 201848498U CN 2010202436440 U CN2010202436440 U CN 2010202436440U CN 201020243644 U CN201020243644 U CN 201020243644U CN 201848498 U CN201848498 U CN 201848498U
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- CN
- China
- Prior art keywords
- pipeline
- water
- cross beam
- plc
- root posts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Forging (AREA)
Abstract
The utility model relates to the technical field of water presses, in particular to a large-scale water press with high forging speed. The water press is provided with four stand columns. An upper cross beam is fixed at the top ends of the four stand columns; a lower cross beam is fixed at the bottom ends of the four stand columns; a movable cross beam is arranged in the middle of the four stand columns and connected with a pipeline with a main distributor; the pipeline is used for supplying high-pressure water through a water pump and accumulator transmission device; and the opening and the closing of a water inlet valve and a water outlet valve of the main distributor of the pipeline are controlled by an electrified transmission device with a PLC (Programmable Logic Controller). Due to the use of the accumulator in the European Champion League, the forging speed and the work efficiency are improved, and the water press is convenient, sensitive and reliable to operate and is easy to realize the automation.
Description
Technical field
The utility model relates to the hydraulic press technical field, the fast large-scale hydraulic press of especially a kind of forging.
Background technology
The hydraulic press body construction adopts three beams, four posts, that is: entablature, moved cross beam, sill (claiming base again) and four columns.Column is connected with upper and lower crossbeam by nut, constitutes the enclosed framework, by the promotion of working cylinder water under high pressure, finish the moved cross beam idle running downwards, pressurization, backhaul and stop, thereby realize Forging Technology.Yet existing hydraulic press is the operator to be moved and removes handle greatly, by leverage, camshaft is rotated, very heavy, adopts the hydraulic press transmission, the operating cost height, and forging speed is slow, and operating efficiency is time low, and is easy to leakage of oil, and contaminated environment is met fire and is promptly fired.
The utility model content
The technical problems to be solved in the utility model is: shortcoming and deficiency in order to solve above-mentioned existence provide a kind of ability of forging high hydraulic press.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of hydraulic press, have four root posts, the top of four root posts is entablature fixedly, the bottom of four root posts is sill fixedly, the centre of four root posts is provided with moved cross beam, be connected with the hydraulic pressure water vat on the moved cross beam, connect the pipeline that has main allocated equipment on the hydraulic pressure water vat, pipeline is supplied with water under high pressure by water pump-accumulator transmission, the switching of the advancing of pipeline main allocated equipment, draining valve is by having the Electrified Transmission control of PLC, make moved cross beam have fast, at a slow speed, the function of pressurization, pressurize.
The servomotor that described Electrified Transmission comprises the miniature lever that is arranged on the operating desk, be fixed on photoelectric encoder on the miniature lever, collect the PLC of the pulse signal of photoelectric encoder conversion, driven by the servo controller and the servo controller of PLC control.
The beneficial effects of the utility model are, hydraulic press of the present utility model because the use UEFA Champions League of accumulator has improved the speed of forging, improves work efficiency, and its manipulations is light, sensitive, reliably, easily be automated.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is a structural representation of the present utility model.
Among the figure 1, column, 2, entablature, 3, sill, 4, moved cross beam, 5, main allocated equipment, 6, pipeline, 7, water pump-accumulator transmission, 8, Electrified Transmission, 9, the hydraulic pressure water vat.
The specific embodiment
In conjunction with the accompanying drawings the utility model is described in further detail now.These accompanying drawings are the schematic diagram of simplification, basic structure of the present utility model only is described in a schematic way, so it only show the formation relevant with the utility model.
The hydraulic press of preferred forms as shown in Figure 1, have four root posts 1, the top of four root posts 1 is entablature 2 fixedly, the bottom of four root posts 1 is sill 3 fixedly, the centre of four root posts 1 is provided with moved cross beam 4, be connected with hydraulic pressure water vat 9 on the moved cross beam 4, connect the pipeline 6 that has main allocated equipment 5 on the hydraulic pressure water vat 9, pipeline 6 is supplied with water under high pressure by water pump-accumulator transmission 7, advancing of pipeline 6 main allocated equipments 5, Electrified Transmission 8 controls of the switching of draining valve by having PLC, Electrified Transmission 8 comprises the miniature lever that is arranged on the operating desk, be fixed on the photoelectric encoder on the miniature lever, collect the PLC of the pulse signal of photoelectric encoder conversion, by the servo controller of PLC control and the servomotor of servo controller drive.
Hydraulic press has four root posts 1, the top of four root posts 1 is entablature 2 fixedly, the bottom of four root posts 1 is sill 3 fixedly, the centre of four root posts 1 is provided with moved cross beam 4, column 1 is fixedlyed connected with lower and upper cross-member 3 by nut, constitutes the enclosed framework, by the promotion of water under high pressure, the idle running of finishing moved cross beam 4 one-periods downwards, pressurization, backhaul and stop, thereby realize Forging Technology.
Be water pump-accumulator transmission 7 during work, water pump is given the water under high pressure of 32MPa altogether, becomes the power of press, owing to adopted accumulator, thereby has improved forging speed, and forging speed has to be brought up to about 65 times/minute for original 3~5 times/minute, improves work efficiency.
Water under high pressure promotes moved cross beam 4 by pipeline 6, main allocated equipment 5 is set on the pipeline 6, on the main allocated equipment 5 camshaft is arranged, cam is arranged on the camshaft, cam contacts with the spool of the reversal valve of main allocated equipment 5, move motion by the rotating band of cam, realize that reversal valve advances, the switching of draining to valve core.The rotation of cam is to realize by the rotation that Electrified Transmission 8 drives camshaft.
The servomotor that Electrified Transmission 8 comprises the miniature lever that is arranged on the operating desk, be fixed on photoelectric encoder on the miniature lever, collect the PLC of the pulse signal of photoelectric encoder conversion, driven by the servo controller and the servo controller of PLC control.People are downward according to the idle running of setting, pressurization, backhaul, stop four positions and move angle of miniature lever, photoelectric encoder is an optical signal with the angle signal collection then, photoelectric encoder is sent into PLC after converting optical signal to pulse signal, handle back voltage signal of output through PLC and remove to control servo controller, drive the servomotor running by servo controller, servomotor rotates by the camshaft that connects reductor deceleration back drive main allocated equipment 5 thereon, rotate the spool that pushes reversal valve by the cam on the camshaft, make and opened the intake tunnel or the drainage channel of reversal valve on the distributor, realize the motion of press moved cross beam 4.
Simultaneously, camshaft is provided with encoder after rotating on the camshaft, encoder has detected the anglec of rotation of camshaft, encoder is with the signal back PLC that collects, compare with the data that miniature lever provides this moment, finishes the Position Control of servomotor, makes main allocated equipment 5 camshaft degree precision be ± 0.5 °, be that the moving motor that drives of miniature lever moves, it is moving to drive camshaft simultaneously, and miniature lever stops making motor to stop the while camshaft and stops, with motion tracking.
Owing to having introduced PLC, make manipulation light, sensitive, reliable, easily be automated, be to improve forging precision, automatic detection of realization and control forging ' s block dimension have been created strong condition.This hydraulic press becomes rolling with workbench by slip, improves forging efficient.
In order to improve safety measure, the main workpiece of the equipment of this hydraulic press adopts FEM calculation, guarantees the working strength of part.Important pressurized position increases pressure sensor in control system, gather pressure signal, carries out superpressure and reports to the police and stoppage protection.Show and controlled pressure by sensor, PLC in the control system, replace traditional insecure Pressure gauge and spring loaded safety valve.Increase by 5 minutes at work " have a power failure protect ", prevent that factory from having a power failure suddenly or the situation of local forced outage under press still can handle the control backward position.
With above-mentioned foundation desirable embodiment of the present utility model is enlightenment, and by above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this utility model technological thought.The technical scope of this utility model is not limited to the content on the specification, must determine its technical scope according to the claim scope.
Claims (2)
1. hydraulic press, have four root posts (1), the top of four root posts (1) is entablature (2) fixedly, the bottom of four root posts (1) is sill (3) fixedly, the centre of four root posts (1) is provided with moved cross beam (4), be connected with hydraulic pressure water vat (9) on the moved cross beam (4), it is characterized in that: hydraulic pressure water vat (9) is gone up and is connected the pipeline (6) that has main allocated equipment (5), pipeline (6) is supplied with water under high pressure by water pump-accumulator transmission (7), Electrified Transmission (8) control of switching by having PLC of the advancing of pipeline (6) main allocated equipment (5), draining valve.
2. hydraulic press according to claim 1 is characterized in that: the servomotor that described Electrified Transmission (8) comprises the miniature lever that is arranged on the operating desk, be fixed on photoelectric encoder on the miniature lever, collect the PLC of the pulse signal of photoelectric encoder conversion, driven by the servo controller and the servo controller of PLC control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202436440U CN201848498U (en) | 2010-06-25 | 2010-06-25 | Water press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202436440U CN201848498U (en) | 2010-06-25 | 2010-06-25 | Water press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201848498U true CN201848498U (en) | 2011-06-01 |
Family
ID=44090911
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202436440U Expired - Fee Related CN201848498U (en) | 2010-06-25 | 2010-06-25 | Water press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201848498U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102963026A (en) * | 2012-11-16 | 2013-03-13 | 无锡阳工机械制造有限公司 | Driving technology of hydraulic press pump and energy accumulator in field of ship building |
-
2010
- 2010-06-25 CN CN2010202436440U patent/CN201848498U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102963026A (en) * | 2012-11-16 | 2013-03-13 | 无锡阳工机械制造有限公司 | Driving technology of hydraulic press pump and energy accumulator in field of ship building |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110601 Termination date: 20140625 |
|
| EXPY | Termination of patent right or utility model |