CN201848453U - Mounting hole repair device - Google Patents
Mounting hole repair device Download PDFInfo
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- CN201848453U CN201848453U CN2010205065885U CN201020506588U CN201848453U CN 201848453 U CN201848453 U CN 201848453U CN 2010205065885 U CN2010205065885 U CN 2010205065885U CN 201020506588 U CN201020506588 U CN 201020506588U CN 201848453 U CN201848453 U CN 201848453U
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Abstract
Description
技术领域technical field
本实用新型涉及钣金件上变形孔的修复装置,尤其是一种修复工序简单,工时短,成本低的安装孔的修复装置。The utility model relates to a repairing device for deformation holes on sheet metal parts, in particular to a repairing device for mounting holes with simple repairing process, short working hours and low cost.
背景技术Background technique
钣金件上有很多安装孔,安装孔在生产过程中容易发生变形。导致安装孔变形的原因主要有:(1)搬运中;(2)工人的操作不当;(3)返修钣金件外表面时,钣金自身的缺陷。由于在返修钣金件外表面时,安装孔成为返修工具杠杆力的支点。在杠杆力的作用下,安装孔由于无法提供足够大的反作用力,导致安装孔周边铁皮发生不同程度的变形。There are many mounting holes on sheet metal parts, and the mounting holes are prone to deformation during the production process. The main reasons for the deformation of the mounting hole are: (1) during handling; (2) improper operation of the workers; (3) defects in the sheet metal itself when repairing the outer surface of the sheet metal part. Because when repairing the outer surface of the sheet metal part, the installation hole becomes the fulcrum of the leverage force of the repair tool. Under the action of the lever force, the mounting hole cannot provide a large enough reaction force, resulting in varying degrees of deformation of the iron sheet around the mounting hole.
变形后的安装孔需要修复才可以安装零件。传统的安装孔修复方法是:(1)使用铁砧和铁锤,把铁砧放在安装孔变形部位的外表面,然后用铁锤敲打安装孔变形部位的内表面,从而将安装孔周边凹凸不平的部位进行矫正。(2)使用砂轮机进行修磨处理安装孔的外表面。(3)重新喷漆安装孔的外表面。The deformed mounting holes need to be repaired before the parts can be installed. The traditional method of repairing the mounting hole is: (1) use an anvil and an iron hammer, place the anvil on the outer surface of the deformed part of the mounting hole, and then hit the inner surface of the deformed part of the mounting hole with a hammer, so as to remove the unevenness around the mounting hole Correct uneven parts. (2) Use a grinder to grind the outer surface of the mounting hole. (3) Repaint the outer surface of the mounting hole.
上述修复装置存在缺陷是:(1)修复工具所需的操作空间较大。(2)由于敲打安装孔内表面并不能完全修复,必须经过打磨外表面,打磨后的铁皮的厚度减少,使修复质量大打折扣。(3)由于敲打安装孔的过程中,铁砧与安装孔外表面之间的碰撞会使安装孔外表面的油漆脱离,因此需要重新喷漆,这样增加了修复工序,并且修复后油漆容易被损伤。上述装置总体上存在修复工序复杂,工时长,成本高的问题。The disadvantages of the above-mentioned repairing device are: (1) The required operating space of the repairing tool is relatively large. (2) Since the inner surface of the mounting hole cannot be completely repaired by knocking, the outer surface must be polished, and the thickness of the iron sheet after polishing is reduced, which greatly reduces the repair quality. (3) Due to the collision between the anvil and the outer surface of the installation hole during the process of knocking the installation hole, the paint on the outer surface of the installation hole will be separated, so it needs to be repainted, which increases the repair process, and the paint is easily damaged after repair . The above-mentioned device generally has the problems of complex repair process, long working hours and high cost.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供的一种安装孔修复装置,包括:In order to solve the above technical problems, the utility model provides a device for repairing installation holes, including:
矫正组件;与所述矫正组件连接的活动组件;其中,所述矫正组件包括第一矫正件、第二矫正件、螺杆,所述第一矫正件套设在所述螺杆上,所述第一矫正件能够在所述螺杆表面上下移动,所述第二矫正件与所述螺杆的一端连接,所述第一矫正件与所述第二矫正件能够相互贴紧;所述活动组件包括竖杆和转动件,所述竖杆的一端与所述螺杆的另一端连接,所述竖杆的另一端与所述转动件连接。Correction assembly; a movable assembly connected with the correction assembly; wherein, the correction assembly includes a first correction member, a second correction member, and a screw rod, the first correction member is sleeved on the screw rod, and the first correction member is sleeved on the screw rod. The straightening piece can move up and down on the surface of the screw, the second straightening piece is connected to one end of the screw, and the first straightening piece and the second straightening piece can be attached to each other; the movable assembly includes a vertical rod and a rotating member, one end of the vertical rod is connected to the other end of the screw rod, and the other end of the vertical rod is connected to the rotating member.
本实用新型由于利用第一矫正件和第二矫正件相互配合分别贴紧安装孔的外内表面,当转动第一矫正件和第二矫正件时,第一矫正件和第二矫正件共同对安装孔的周围产生碾压的作用力,从而使变形的表面回复平整。该装置操作简单,所需工时短;并且能一次完全修复安装孔表面,不需要打磨表面;由于矫正件与安装孔表面没有发生碰撞,不容易造成表面的油漆脱落,因此也就不需要重新对表面喷漆。因此,本实用新型总体上解决了修复工序复杂,工时长,成本高的问题。Because the utility model utilizes the first straightening piece and the second straightening piece to cooperate with each other to closely adhere to the outer and inner surfaces of the installation hole, when the first straightening piece and the second straightening piece are rotated, the first straightening piece and the second straightening piece are aligned together. A rolling force is generated around the mounting hole, so that the deformed surface is restored to a flat surface. The device is easy to operate and requires short man-hours; and it can completely repair the surface of the installation hole at one time without grinding the surface; since the correction piece does not collide with the surface of the installation hole, it is not easy to cause the paint on the surface to fall off, so it does not need to be re-aligned The surface is painted. Therefore, the utility model generally solves the problems of complex repair process, long working hours and high cost.
附图说明Description of drawings
图1是本实用新型安装孔修复装置的实施方式一的结构示意图;Fig. 1 is a schematic structural view of Embodiment 1 of the installation hole repairing device of the present invention;
图2是本实用新型安装孔修复装置的实施方式二的结构示意图;Fig. 2 is a structural schematic diagram of Embodiment 2 of the installation hole repairing device of the present invention;
图3是本实用新型安装孔修复装置的实施方式三的结构示意图;Fig. 3 is a structural schematic diagram of Embodiment 3 of the installation hole repairing device of the present invention;
图4是本实用新型安装孔修复装置的实施方式四中的矫正组件的结构示意图;Fig. 4 is a structural schematic diagram of the rectification component in Embodiment 4 of the installation hole repair device of the present invention;
图5是本实用新型安装孔修复装置的实施方式五中的活动组件的结构示意图;Fig. 5 is a schematic structural view of the movable components in Embodiment 5 of the installation hole repairing device of the present invention;
图6是本实用新型安装孔修复装置的实施方式五中的内杆的结构示意图;Fig. 6 is a schematic structural view of the inner rod in Embodiment 5 of the installation hole repair device of the present invention;
图7是本实用新型安装孔修复装置的实施方式五的使用状态的结构示意图。Fig. 7 is a schematic structural view of the fifth embodiment of the installation hole repairing device of the present invention.
附图标记对照表:Reference sign comparison table:
10——矫正组件; 20——活动组件; 30——安装孔;10——corrective components; 20——movable components; 30——installation holes;
11——第一矫正件;12——第二矫正件;13——螺杆;11—the first rectifying part; 12—the second rectifying member; 13—screw rod;
11’——矫正圆盘;12’——矫正杆 14——外置螺母;11’——Correcting disc; 12’——
15——翼片; 111’——内孔; 131——第一螺杆;15——fin; 111'——inner hole; 131——the first screw rod;
132——第二螺杆; 133——限位器;132——the second screw rod; 133——stopper;
21——竖杆; 22——转动件; 211——空心外杆;21——vertical rod; 22——rotating member; 211——hollow outer rod;
212——内杆; 213——活动连接头;214——横杆;212——inner rod; 213——movable joint; 214——cross bar;
215——环状沟;215—annular ditch;
31——外表面; 32——内表面。31——outer surface; 32——inner surface.
具体实施方式Detailed ways
下面结合附图和实施方式对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
安装孔修复装置Mounting hole repair device
安装孔修复装置实施方式一Installation hole repair device implementation mode 1
图1所示为本实用新型安装孔修复装置的实施方式一的结构示意图。本实施方式的安装孔修复装置,包括:矫正组件10;与矫正组件10连接的活动组件20;其中,矫正组件10包括第一矫正件11、第二矫正件12、螺杆13,第一矫正件11套设在螺杆13上,第一矫正件11能够在螺杆表面上下移动,第二矫正件12与螺杆13的一端连接,第一矫正件11与第二矫正件12能够相互配合分别贴紧安装孔30(见图7)的外表面31(见图7)和安装孔30的内表面32(见图7);活动组件20包括竖杆21和转动件22,竖杆21的一端与螺杆13的另一端连接,竖杆21的另一端与转动件22连接。FIG. 1 is a schematic structural view of Embodiment 1 of the installation hole repairing device of the present invention. The mounting hole repairing device of this embodiment includes: a straightening assembly 10; a movable assembly 20 connected to the straightening assembly 10; wherein, the straightening assembly 10 includes a first straightening
本实施方式中,该修复装置的工作过程是:当需要修复安装孔30的表面时,首先使第一矫正件11与第二矫正件12能够相互配合分别贴紧安装孔30的外表面31和安装孔30的内表面32,然后驱动转动件22,转动件22带动竖杆21一起转动,竖杆21再带动螺杆13一起转动,螺杆13再带动第一矫正件11和第二矫正件12一起转动,此时,由于安装孔30周围的钣金件被第一矫正件11和第二矫正件12相互配合贴紧,因此,当第一矫正件11和第二矫正件12一起转动时,第一矫正件11和第二矫正件12共同对安装孔30的周围的钣金件产生碾压的作用力,从而使变形的表面回复平整。利用本实施方式的修复装置的修复过程,相对于现有铁砧和铁锤的修复方式,只需要转动该修复装置对安装孔表面施加碾压的作用力,而不需要重复敲打安装孔的表面,其操作简单,所需工时短;并且能一次完全修复安装孔表面,不需要再打磨安装孔的表面;由于矫正组件与安装孔表面没有发生碰撞,不容易造成安装孔表面的油漆脱落,因此也就不需要重新对表面喷漆。因此,本实施方式总体上解决了修复工序复杂,工时长,成本高的问题。In this embodiment, the working process of the repairing device is: when the surface of the
安装孔修复装置实施方式二Installation hole repair device implementation mode two
图2为本实用新型安装孔修复装置的实施方式二的结构示意图;本实施方式在实施方式一的基础上还包括:第一矫正件11为矫正圆盘11’,矫正圆盘11’的内孔111’套设在螺杆13上,内孔111’的中心在螺杆13的轴线上。螺杆13上还套设有外置螺母14,外置螺母14位于矫正圆盘11’面向竖杆21的一侧,即外置螺母14的一端面与矫正圆盘11’接触,另一端面面向竖杆21。外置螺母14的内螺纹与螺杆13上的外螺纹配合。Fig. 2 is a structural schematic diagram of the second embodiment of the installation hole repairing device of the present invention; on the basis of the first embodiment, this embodiment also includes: the
操作时,可以手动转动外置螺母14,使外置螺母14在螺杆13上转动,外置螺母14推动矫正圆盘11’向第二矫正件12的方向移动,最终使矫正圆盘11’与安装孔30的外表面31贴紧,安装孔30的内表面32再与第二矫正件12贴紧。During operation, the
还可以在矫正圆盘11’的内孔111’上形成内螺纹,无需外置螺母14,矫正圆盘11’中心的螺纹与螺杆13上的外螺纹相配合。操作时,转动矫正圆盘11’使矫正圆盘11’和第二矫正件12与安装孔30的表面贴紧。It is also possible to form an internal thread on the inner hole 111' of the correcting disk 11', without the need for an
矫正圆盘11’可为硬胶塑料。由于矫正圆盘11’需要对安装孔30表面产生碾压的作用力,因此,需要一定硬度的材料。硬胶塑料在满足一定硬度的同时,也具有一定的韧性,能对安装孔30的外表面31起到保护的作用,避免外表面31在碾压过程中,表面油漆产生划痕甚至脱落。此时,第二矫正件12的材料可选用硬度较高的金属材料,与矫正圆盘11’配合作用。这样在碾压的过程中,矫正圆盘11’对外表面31起到定位和保护的作用,而第二矫正件12对内表面32起到回复变形的作用。The rectifying disc 11' can be hard rubber plastics. Since the correcting disc 11' needs to produce a rolling force on the surface of the
此外,第一矫正件11的形状并不限于圆盘状,也可以为其他规则的或不规则的形状,只要能对安装孔30的外表面31起到定位和支撑的作用即可。In addition, the shape of the first correcting
安装孔修复装置实施方式三Installation hole repair device implementation mode three
图3为本实用新型安装孔修复装置的实施方式三的结构示意图。本实施方式与实施方式二的基础上还包括:利用内置螺母(图未示)代替外置螺母14,内置螺母与螺杆13上的外螺纹配合。并且内置螺母上对称设置一对翼片15,翼片15沿朝向转动件22的方向延伸到矫正圆盘11’外。Fig. 3 is a schematic structural view of Embodiment 3 of the installation hole repairing device of the present invention. On the basis of the present embodiment and the second embodiment, the
当操作时,转动一对翼片15,带动内置螺母和矫正圆盘11’的转动,从而使矫正圆盘11’和第二矫正件12与安装孔30的表面贴紧。翼片15的设置方便了操作,更容易施加转动力。When operating, a pair of
安装孔修复装置实施方式四Embodiment 4 of the installation hole repair device
图4为本实用新型安装孔修复装置的实施方式四中的矫正组件的结构示意图。本实施方式与实施方式三的基础上还包括:第二矫正件12为矫正杆12’,矫正杆12’从与螺杆13连接一端沿与所述螺杆垂直的方向延伸,即沿与矫正圆盘11’的端面平行的方向延伸。螺杆13包括第一螺杆131和第二螺杆132,第一螺杆131一端矫正杆12’连接,矫正圆盘11’套设在第一螺杆131上;第二螺杆132的一端与竖杆21连接;第一螺杆131与第二螺杆132之间通过限位器133连接。Fig. 4 is a structural schematic diagram of the correction component in Embodiment 4 of the installation hole repairing device of the present invention. On the basis of the present embodiment and the third embodiment, it also includes: the
从螺杆13的一端延伸出的矫正杆12’,更有利于对安装孔表面施加作用力。使表面更加快速回复平整。如果第二矫正件12为平板状,在接触凹凸不平的安装孔表面时,凹凸面与平板的接触点会彼此产生影响,使平板不能充分的与安装孔表面接触,影响了第二矫正件12对表面的施力。而矫正杆12’与表面接触较充分,能充分施加作用力,使表面更加快速回复平整。当然,平板状的第二矫正件12相对于现有技术的修复装置仍然具有工序简单,工时短,成本低的优点。The correction rod 12' extending from one end of the
并且,矫正杆12’可以从安装孔30的外表面31穿过安装孔30与内表面32接触,这种结构适用于安装孔变形发生位置是在夹层的情况,矫正杆12’可直接伸入到内表面工作。此外,矫正杆12’也可以与螺杆13的一端可拆卸连接,使用时,将分离的矫正杆12’预置在安装孔30的内表面32,螺杆13从外表面31穿过安装孔30与矫正杆12’紧固连接。Moreover, the correction rod 12' can pass through the
螺杆13分设成第一螺杆131和第二螺杆132方便修复装置的制造,可先将翼片15与内置螺母焊接,内置螺母再于第二螺杆132焊接,然后加热内置螺母达到足以融化硬胶的温度,使内置螺母插入矫正圆盘11’的内孔111’内,冷却矫正圆盘11’后,内置螺母被包裹在矫正圆盘11’内,最后可将内置螺母配合在第一螺杆131上。The
本实施方式中,第二螺杆132与竖杆21可拆卸连接。竖杆21上设有与第二螺杆132配合的内螺纹。第一螺杆131和第二螺杆132的尺寸在选取上只需分别考虑与内置螺母和竖杆21的配合,而不需要考虑四者的共同配合,这样有利于灵活选材。In this embodiment, the
安装孔修复装置实施方式五Implementation Mode 5 of Mounting Hole Repair Device
如图5-7为本实用新型安装孔修复装置实施方式五的结构示意图。本实施方式与实施方式四的基础上还包括:竖杆21可为伸缩杆。伸缩杆包括空心外杆211和内杆212,空心外杆211套设在内杆212外,空心外杆211的一端与第二螺杆132连接,空心外杆211的另一端与活动连接头213连接,内杆212的一端与转动件22连接,另一端与横杆214连接,横杆214的长度与空心外杆211的内径大致相同。内杆212上间隔设有至少两个环状沟215。空心外杆211的内壁设有多个定位器(图未示),每两个定位器之间的间距与环状沟之间的间距相等。转动件22可为转动杆或转动盘。Figures 5-7 are structural schematic diagrams of Embodiment 5 of the installation hole repairing device of the present invention. On the basis of the present embodiment and the fourth embodiment, the
伸缩杆有利于在操作时,根据实际的情况,调节修复装置的长度。调节时可依据每两个环状沟215之间的距离为一个伸长距离。当调节到一个伸长距离时,转动内杆212,使横杆214卡在定位器上,再紧固活动连接头213,从而固定内杆212和空心外杆211。当需要再次调整长度时,松开活动连接头213,转动内杆212,使214脱离定位器,再次伸长一个伸长距离,重复上面的动作。The telescopic rod is beneficial to adjust the length of the prosthetic device according to the actual situation during operation. During adjustment, the distance between every two
如果翼片15向顺时针方向转动,使矫正圆盘11’和矫正杆12’与安装孔30的表面贴紧,转动件22的转动方向需是逆时针方向,可保持矫正圆盘11’与安装孔30表面的压紧状态,反之亦然。当然,也可以利用其他的锁紧装置,来压紧矫正圆盘11’与安装孔30表面,不需要使转动件22与翼片15向相反的方向转动。If the
本实用新型操作简单,所需工时短;并且能一次完全修复安装孔表面,不需要打磨表面;由于矫正件与安装孔表面没有发生碰撞,不容易造成表面的油漆脱落,因此也就不需要重新对表面喷漆。因此,本实用新型总体上解决了修复工序复杂,工时长,成本高的问题。The utility model has simple operation and short working hours; and it can completely repair the surface of the installation hole at one time without grinding the surface; since the correcting part does not collide with the surface of the installation hole, it is not easy to cause the paint on the surface to fall off, so it does not need to be repaired again. Paint the surface. Therefore, the utility model generally solves the problems of complex repair process, long working hours and high cost.
上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model shall be included in the Within the protection scope of the present utility model.
Claims (15)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205065885U CN201848453U (en) | 2010-08-26 | 2010-08-26 | Mounting hole repair device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205065885U CN201848453U (en) | 2010-08-26 | 2010-08-26 | Mounting hole repair device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201848453U true CN201848453U (en) | 2011-06-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205065885U Expired - Lifetime CN201848453U (en) | 2010-08-26 | 2010-08-26 | Mounting hole repair device |
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| Country | Link |
|---|---|
| CN (1) | CN201848453U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371465A (en) * | 2010-08-26 | 2012-03-14 | 广汽本田汽车有限公司 | Mounting hole repairing device and repairing method |
-
2010
- 2010-08-26 CN CN2010205065885U patent/CN201848453U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102371465A (en) * | 2010-08-26 | 2012-03-14 | 广汽本田汽车有限公司 | Mounting hole repairing device and repairing method |
| CN102371465B (en) * | 2010-08-26 | 2013-08-07 | 广汽本田汽车有限公司 | Mounting hole repairing device and repairing method |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110601 Effective date of abandoning: 20130807 |
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| RGAV | Abandon patent right to avoid regrant |