CN201840353U - Motor Reduction Drives for Household Stand Mixers - Google Patents
Motor Reduction Drives for Household Stand Mixers Download PDFInfo
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Abstract
一种用于家用立式搅拌机的电机减速驱动装置,包括驱动电机和减速器。尤其是,所述减速器包括齿轮箱,齿轮箱盖,转盘,设置在所述齿轮箱中央的、竖直轴向的中心同轴齿轮组,偏置同轴涡轮齿轮组,行星齿轮,以及主输出轴。沿中心同轴齿轮组的径向,所述驱动电机的驱动输出轴由所述齿轮箱的柱面壳体伸入该齿轮箱内。所述驱动电机的输出轴的轴线与减速器的中心线共线,为搅拌机的结构设计提供了便利;所述减速器实现三级减速,并借助行星齿轮确保了在低转速下有足够稳定的输出转矩;所述减速器的副输出轴可离合输出转矩,令输出转矩不会被浪费,抑制了因副输出轴空转造成的噪声。
A motor reduction drive device for a household vertical mixer includes a drive motor and a reducer. In particular, the reducer includes a gear box, a gear box cover, a turntable, a central coaxial gear set arranged in the center of the gear box and in a vertical axis, an offset coaxial turbine gear set, a planetary gear, and a main output shaft. Along the radial direction of the central coaxial gear set, the drive output shaft of the drive motor extends from the cylindrical housing of the gear box into the gear box. The axis of the output shaft of the drive motor is colinear with the center line of the reducer, which provides convenience for the structural design of the mixer; the reducer realizes three-stage reduction and ensures a sufficiently stable output torque at low speed by means of planetary gears; the secondary output shaft of the reducer can clutch the output torque, so that the output torque will not be wasted, and the noise caused by the idling of the secondary output shaft is suppressed.
Description
技术领域technical field
本实用新型涉及电机减速装置,特别是涉及用于家用立式搅拌机的电机减速装置,以输出适宜转速的转矩。The utility model relates to a motor deceleration device, in particular to a motor deceleration device used for a household vertical mixer to output torque with a suitable rotational speed.
背景技术Background technique
现有技术家用立式搅拌机的减速装置用于将驱动电机的转速降低至适宜搅拌的转速,并且平稳输出转矩,以驱动搅拌机完成搅拌。被所述减速装置驱动的器件包括转碗和搅拌头。现有技术搅拌装置大多使用中心涡轮蜗杆齿轮一级减速减速结构,需要偏置驱动电机布置,即驱动电机的轴向与减速装置的中心线偏离,这给所述搅拌机机壳内的结构布置设计带来不便。另外,现有技术减速装置通常配置两根输出轴同时输出转矩,但是,当所述搅拌机即使只用一根输出轴时,另一根输出轴也会转动,增加了动力消耗和搅拌机的工作噪声。再者,现有技术所述减速装置大量使用了滚珠轴承,造成减速装置的制造成本偏高。In the prior art, the speed reduction device of the household vertical mixer is used to reduce the rotation speed of the driving motor to a rotation speed suitable for stirring, and output torque stably to drive the mixer to complete the mixing. The components driven by the reduction gear include a rotating bowl and a stirring head. Stirring devices in the prior art mostly use a central worm gear first-stage deceleration and deceleration structure, which requires a biased drive motor arrangement, that is, the axial direction of the drive motor deviates from the centerline of the deceleration device, which makes the structural layout design of the mixer casing bring inconvenience. In addition, the reduction gear in the prior art is usually equipped with two output shafts to output torque at the same time. However, when the mixer only uses one output shaft, the other output shaft will also rotate, which increases the power consumption and the work of the mixer. noise. Furthermore, the speed reduction device in the prior art uses a large number of ball bearings, resulting in high manufacturing cost of the speed reduction device.
实用新型内容Utility model content
本实用新型要解决的技术问题在于避免现有技术的不足之处而提出一种用于家用立式搅拌机的电机减速驱动装置,令驱动电机的轴线与减速器的中心线共线,输出轴可离合地运转,而且用滑动轴承替代滚动轴承,节省了成本。The technical problem to be solved by the utility model is to avoid the deficiencies of the prior art and propose a motor deceleration drive device for a household vertical mixer, so that the axis of the drive motor is collinear with the center line of the reducer, and the output shaft can be Clutch operation, and the use of sliding bearings instead of rolling bearings saves costs.
本实用新型解决所述技术问题可以通过采用以下技术方案来实现:The utility model solves the technical problem and can realize by adopting the following technical solutions:
设计、制造一种用于家用立式搅拌机的电机减速驱动装置,包括驱动电机和与该驱动电机联结的减速器。尤其是,所述减速器包括具有柱面壳体的齿轮箱,罩盖该齿轮箱顶部的齿轮箱盖,罩盖所述齿轮箱底部的转盘,设置在所述齿轮箱中央的、竖直轴向的中心同轴齿轮组,设置在该中心同轴齿轮组一侧的、竖直轴向的偏置同轴涡轮齿轮组,各自轴杆与所述转盘联结的、三个竖直轴向的行星齿轮,以及联结所述转盘的主输出轴。所述齿轮箱下部的柱面被加工成啮合齿。沿中心同轴齿轮组的径向,所述驱动电机的驱动输出轴由所述齿轮箱的柱面壳体伸入该齿轮箱内。所述驱动输出轴的端部联结一蜗杆。所述蜗杆与偏置同轴涡轮齿轮组上部的涡轮啮合,该偏置同轴涡轮齿轮组下部的齿轮与所述中心同轴齿轮组上部的齿轮啮合,所述行星齿轮各自分别与所述中心同轴齿轮组部的齿轮和齿轮箱下部的啮合齿啮合,以向所述转盘和主输出轴输出转矩。Design and manufacture a motor reduction drive device for a household vertical mixer, including a drive motor and a reducer connected with the drive motor. In particular, the speed reducer comprises a gearbox with a cylindrical housing, a gearbox cover covering the top of the gearbox, a turntable covering the bottom of the gearbox, a vertical shaft arranged in the center of the gearbox A central coaxial gear set, a vertically axially offset coaxial worm gear set arranged on one side of the central coaxial gear set, three vertically axial worm gear sets whose respective shafts are connected to the turntable planetary gears, and the main output shaft that couples the turntable. The cylindrical surface of the lower part of the gearbox is processed into meshing teeth. Along the radial direction of the central coaxial gear set, the drive output shaft of the drive motor extends into the gear box from the cylindrical shell of the gear box. The end of the drive output shaft is connected with a worm. The worm meshes with the worm gear of the upper part of the offset coaxial worm gear set, the gear of the lower part of the offset coaxial worm gear set meshes with the gear of the upper part of the central coaxial gear set, and the planetary gears are respectively connected with the center The gears of the coaxial gear set part mesh with the meshing teeth of the lower part of the gearbox to output torque to the turntable and the main output shaft.
关于所述中心同轴齿轮组的轴,在所述转盘中央设置有竖直的中心轴,作为所述中心同轴齿轮组的竖直定位轴。所述中心轴与转盘固定联结,随转盘转动。Regarding the axis of the central coaxial gear set, a vertical central axis is provided in the center of the turntable as a vertical positioning axis of the central coaxial gear set. The central shaft is fixedly connected with the turntable and rotates with the turntable.
关于所述行星齿轮,以竖直方向为投影方向,在同一水平面上,所述行星齿轮轴线的投影各自与所述中心同轴齿轮组轴线的投影连线之间的夹角都是120度。Regarding the planetary gears, with the vertical direction as the projection direction, on the same horizontal plane, the included angles between the projections of the axis of the planetary gears and the projection line of the axis of the central coaxial gear set are all 120 degrees.
为了快速牢固地联结搅拌机的转动部件,在所述主输出轴伸出所述齿轮箱的端部设置有柱面锁紧管套,该锁紧管套借助至少一个可沿主输出轴径向弹性动作的球状钢珠与所述主输出轴可拆卸地联结。In order to quickly and firmly connect the rotating parts of the mixer, a cylindrical locking sleeve is provided at the end of the main output shaft protruding from the gear box. An active spherical steel ball is detachably coupled to the main output shaft.
具体地,所述主输出轴穿过转盘联结任一行星齿轮并随该行星齿轮转动。Specifically, the main output shaft is connected to any planetary gear through the turntable and rotates with the planetary gear.
所述减速器还包括水平轴向的副输出轴,该副输出轴一端沿所述中心同轴齿轮组的径向伸出所述齿轮箱的柱面壳体,所述副输出轴的另一端联结一在锥面上设置啮合齿的副输出轴锥形齿轮,并且所述副输出轴随副输出轴锥形齿轮转动。在所述转盘中央设置有竖直的中心轴,作为所述中心同轴齿轮组的竖直定位轴。所述中心轴与转盘固定联结,随转盘转动。在所述中心轴上固定联结一在锥面上设置啮合齿的中心锥形齿轮。所述中心锥形齿轮与所述副输出轴锥形齿轮可离合得啮合。The speed reducer also includes a horizontal auxiliary output shaft, one end of the auxiliary output shaft protrudes from the cylindrical housing of the gearbox along the radial direction of the central coaxial gear set, and the other end of the auxiliary output shaft A secondary output shaft bevel gear with meshing teeth arranged on the conical surface is coupled, and the secondary output shaft rotates with the secondary output shaft bevel gear. A vertical central shaft is arranged in the center of the turntable as a vertical positioning shaft of the central coaxial gear set. The central shaft is fixedly connected with the turntable and rotates with the turntable. A central bevel gear with meshing teeth arranged on the conical surface is fixedly connected to the central shaft. The central bevel gear is clutchably meshed with the secondary output shaft bevel gear.
具体而言,所述副输出轴的轴线与所述驱动电机的驱动输出轴的轴线方向相同。所述中心锥形齿轮设置在所述中心同轴齿轮组的上方。Specifically, the axis of the auxiliary output shaft is in the same direction as the axis of the drive output shaft of the drive motor. The central bevel gear is arranged above the central coaxial gear set.
所述副输出轴伸出所述齿轮箱的端部固定联结有连轴器,所述副输出轴上套设有弹簧。使得,当所述连轴器未受压时,借助柱面弹簧的回复力,所述副输出轴锥形齿轮与所述中心锥形齿轮不能啮合;当向所述齿轮箱内压动所述连轴器时,所述副输出轴随连轴器压紧所述弹簧,从而令所述副输出轴锥形齿轮与所述中心锥形齿轮啮合。从而实现所述中心锥形齿轮与所述副输出轴锥形齿轮可离合的啮合。The end of the auxiliary output shaft protruding from the gearbox is fixedly connected with a coupling, and a spring is sheathed on the auxiliary output shaft. So that, when the coupling is not under pressure, the auxiliary output shaft bevel gear cannot mesh with the central bevel gear by virtue of the restoring force of the cylindrical spring; when the gear box is pressed into the When the coupling is used, the auxiliary output shaft presses the spring together with the coupling, so that the bevel gear of the auxiliary output shaft meshes with the central bevel gear. Thus, the clutchable meshing between the central bevel gear and the auxiliary output shaft bevel gear is realized.
另外,所述转盘与齿轮箱之间借助转盘滑动轴承定位并可滑动地联结。所述中心轴借助中心滑动轴承穿过所述中心同轴齿轮组,并与该中心同轴齿轮组可滑动地联结。所述连轴器借助连轴器滑动轴承伸入所述齿轮箱,并与该齿轮箱可滑动地联结。In addition, the turntable and the gearbox are positioned and slidably connected by means of a turntable sliding bearing. The central shaft passes through the central coaxial gear set by means of a central sliding bearing, and is slidably coupled with the central coaxial gear set. The coupling extends into the gear case by means of a coupling sliding bearing, and is slidably coupled with the gear case.
同现有技术相比较,本实用新型“用于家用立式搅拌机的电机减速驱动装置”的技术效果在于:Compared with the prior art, the technical effect of the utility model "motor deceleration drive device for household vertical mixer" lies in:
所述驱动电机的输出轴的轴线与减速器的中心线共线,为搅拌机的结构设计提供了便利;所述减速器实现三级减速,并借助行星齿轮确保了在低转速下有足够稳定的输出转矩;所述减速器的副输出轴可离合输出转矩,令输出转矩不会被浪费,抑制了因副输出轴空转造成的噪声;所述主输出轴借助锁紧套实现与搅拌机搅拌器件的快速可靠联结;所述减速器用滑动轴承替代现有技术大量实用的滚珠轴承,节省了搅拌机的制造成本。The axis of the output shaft of the drive motor is collinear with the center line of the reducer, which facilitates the structural design of the mixer; the reducer realizes three-stage reduction, and ensures sufficient stable power at low speeds by means of planetary gears. Output torque; the auxiliary output shaft of the reducer can be clutched to output torque, so that the output torque will not be wasted, and the noise caused by the idling of the auxiliary output shaft is suppressed; the main output shaft is realized with the mixer by means of a locking sleeve Fast and reliable connection of the stirring device; the reducer uses sliding bearings to replace a large number of practical ball bearings in the prior art, which saves the manufacturing cost of the mixer.
附图说明Description of drawings
图1是本实用新型“用于家用立式搅拌机的电机减速驱动装置”优选实施例的轴测投影示意图,其中减速器被部分剖开;Fig. 1 is a schematic diagram of the axonometric projection of the preferred embodiment of the utility model "motor deceleration drive device for household vertical mixer", wherein the reducer is partially cut away;
图2是所述优选实施例的分解状态轴测投影示意图。Fig. 2 is a schematic diagram of an exploded axonometric projection of the preferred embodiment.
具体实施方式Detailed ways
以下结合附图所示优选实施例作进一步详述。Further details will be given below in conjunction with the preferred embodiments shown in the accompanying drawings.
本实用新型提出一种用于家用立式搅拌机的电机减速驱动装置,如图1和图2所示,包括驱动电机200和与该驱动电机200联结的减速器。尤其是,所述减速器包括具有柱面壳体的齿轮箱111,罩盖该齿轮箱顶部的齿轮箱盖112,罩盖所述齿轮箱底部的转盘113,设置在所述齿轮箱中央的、竖直轴向的中心同轴齿轮组122,设置在该中心同轴齿轮组122一侧的、竖直轴向的偏置同轴涡轮齿轮组121,各自轴杆与所述转盘113联结的、三个竖直轴向的行星齿轮123,以及联结所述转盘113的主输出轴131。所述齿轮箱111下部的柱面被加工成啮合齿114。沿中心同轴齿轮组122的径向,所述驱动电机200的驱动输出轴210由所述齿轮箱111的柱面壳体伸入该齿轮箱111内。由于所述中心同轴齿轮组122位于齿轮箱111的中央,那么中心同轴齿轮组122的径向就是齿轮箱在水平方向的中心线方向,因此所述驱动电机200的输出轴210的轴向就与齿轮箱111的中心线方向相同,确保了驱动电机200的输出轴的轴向与减速器的中心线共线,给搅拌机的器件布置结构设计带来了便利。所述驱动输出轴210的端部联结一蜗杆220。所述蜗杆220与偏置同轴涡轮齿轮组121上部的涡轮啮合,实现第一级减速;所述偏置同轴涡轮齿轮组121下部的齿轮与所述中心同轴齿轮组122上部的齿轮啮合,实现第二级减速;所述行星齿轮123各自分别与所述中心同轴齿轮组122下部的齿轮和齿轮箱下部的啮合齿114啮合,实现第三级减速,经过上述三级减速后,以向所述转盘113和主输出轴131输出转矩。在第三级减速时,由于所述行星齿轮123的转轴固定联结在转盘113上,各行星齿轮123围绕中心同轴齿轮组122的旋转转化为转盘113的旋转,同时,各行星齿轮123与齿轮箱111柱面壳体上的啮合齿114啮合,确保了在转盘113在低转速下有足够稳定的输出转矩。The utility model proposes a motor deceleration drive device for a household vertical mixer, as shown in FIG. 1 and FIG. 2 , including a
关于所述中心同轴齿轮组122的轴向定位,本实用新型优选实施例,如图2所示,在所述转盘113中央设置有竖直的中心轴115,作为所述中心同轴齿轮组122的竖直定位轴。所述中心轴115与转盘113固定联结,随转盘113转动。Regarding the axial positioning of the central coaxial gear set 122, in a preferred embodiment of the present invention, as shown in Figure 2, a vertical
为了确保所述行星齿轮123能够令转盘113稳定输出转矩,本实用新型优选实施例,如图2所示,以竖直方向为投影方向,在同一水平面上,所述行星齿轮123轴线的投影各自与所述中心同轴齿轮组122轴线的投影连线之间的夹角都是120度。In order to ensure that the
本实用新型优选实施例,如图1和图2所示,在所述主输出轴131伸出所述齿轮箱111的端部设置有柱面锁紧管套401,该锁紧管套401借助至少一个可沿主输出轴径向131弹性动作的球状钢珠502与所述主输出轴131可拆卸地联结。在所述搅拌机的转动部件上,例如,搅拌头上联结该锁紧套401,就可以实现搅拌机的搅拌头可拆卸得稳定联结所述主输出轴131。In a preferred embodiment of the present utility model, as shown in Figures 1 and 2, a
本实用新型优选实施例,如图2所示,所述主输出轴131穿过转盘113联结任一行星齿轮123并随该行星齿轮转动,从而在主输出轴131随转盘113“公转”的转动过程中自身也处于“自转”的转动过程,使所述主输出轴131适于联结搅拌机的搅拌头。In the preferred embodiment of the present invention, as shown in Figure 2, the
本实用新型优选实施例,如图1和图2所示,所述减速器还包括水平轴向的副输出轴132,该副输出轴132一端沿所述中心同轴齿轮组122的径向伸出所述齿轮箱111的柱面壳体,所述副输出轴132的另一端联结一在锥面上设置啮合齿的副输出轴锥形齿轮125,并且所述副输出轴132随副输出轴锥形齿轮125转动。在所述转盘114中央设置有竖直的中心轴115,作为所述中心同轴齿轮组122的竖直定位轴。所述中心轴115与转盘114固定联结,随转盘114转动。在所述中心轴115上固定联结一在锥面上设置啮合齿的中心锥形齿轮124。所述中心锥形齿轮124与所述副输出轴锥形齿轮125可离合的啮合。由于所述副输出轴132可离合的转动,只有在需要的时候才会输出转矩,在不需要时,所述副输出轴脱开而不转动,节省了搅拌机的动力输出,避免了因副输出轴132空转造成的噪声。In the preferred embodiment of the present utility model, as shown in Figures 1 and 2, the reducer also includes a horizontal
本实用新型优选实施例,如图1和图2所示,所述副输出轴132的轴线与所述驱动电机200的驱动输出轴210的轴线方向相同,从而更便于所述电机减速驱动装置在搅拌机壳体内的布置结构设计。In a preferred embodiment of the present utility model, as shown in Figures 1 and 2, the axis of the
本实用新型优选实施例,如图1和图2所示,所述中心锥形齿轮124设置在所述中心同轴齿轮组122的上方。In a preferred embodiment of the present utility model, as shown in FIG. 1 and FIG. 2 , the
本实用新型优选实施例,如图1和图2所示,所述副输出轴132伸出所述齿轮箱111的端部固定联结有连轴器402,所述副输出轴132上套设有弹簧501。使得,当所述连轴器402未受压时,借助柱面弹簧501的回复力,所述副输出轴锥形齿轮125与所述中心锥形齿轮124不能啮合。当向所述齿轮箱111内压动所述连轴器402时,所述副输出轴132随连轴器402压紧所述弹簧501,从而令所述副输出轴锥形齿轮125与所述中心锥形齿轮124啮合。从而实现所述中心锥形齿轮124与所述副输出轴锥形齿轮125可离合的啮合。In a preferred embodiment of the present utility model, as shown in Figures 1 and 2, the end of the
本实用新型优选实施例,用滑动轴承取代现有技术大量的滚珠轴承,如图2所示,所述转盘113与齿轮箱111之间借助滑动轴承601定位并可滑动地联结。所述中心轴115借助滑动轴承602穿过所述中心同轴齿轮组122,并与该中心同轴齿轮组122可滑动地联结。所述连轴器402借助滑动轴承603伸入所述齿轮箱111,并与该齿轮箱111可滑动地联结。In the preferred embodiment of the present invention, a large number of ball bearings in the prior art are replaced by sliding bearings. As shown in FIG. 2 , the
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2013185677A1 (en) * | 2012-06-12 | 2013-12-19 | 主力电器制品厂有限公司 | Household vertical type food mixing machine |
CN103462534A (en) * | 2013-09-16 | 2013-12-25 | 杜耀强 | Domestic double-level double-speed output multifunctional food processor |
CN103689023A (en) * | 2013-12-18 | 2014-04-02 | 广东新宝电器股份有限公司 | noodle making device |
CN105053100A (en) * | 2015-08-04 | 2015-11-18 | 宁波肴邦电器有限公司 | Transmission mechanism of dough kneading machine |
CN106545620A (en) * | 2015-09-17 | 2017-03-29 | 广东德豪润达电气股份有限公司 | Rotating driving device and the vertical mixer with the rotating driving device |
CN107198430A (en) * | 2017-07-31 | 2017-09-26 | 浙江联宜电机有限公司 | Wall-breaking machine Normal juice machine integral structure |
CN107372756A (en) * | 2017-09-19 | 2017-11-24 | 小熊电器股份有限公司 | Shredding machine and its transmission device |
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2010
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2013185677A1 (en) * | 2012-06-12 | 2013-12-19 | 主力电器制品厂有限公司 | Household vertical type food mixing machine |
CN103462534A (en) * | 2013-09-16 | 2013-12-25 | 杜耀强 | Domestic double-level double-speed output multifunctional food processor |
CN103462534B (en) * | 2013-09-16 | 2016-04-06 | 杜耀强 | A kind of Household double-layer level double speed exports multifunctional food processor |
CN103689023A (en) * | 2013-12-18 | 2014-04-02 | 广东新宝电器股份有限公司 | noodle making device |
CN103689023B (en) * | 2013-12-18 | 2016-08-17 | 广东新宝电器股份有限公司 | noodle making device |
CN105053100A (en) * | 2015-08-04 | 2015-11-18 | 宁波肴邦电器有限公司 | Transmission mechanism of dough kneading machine |
CN106545620A (en) * | 2015-09-17 | 2017-03-29 | 广东德豪润达电气股份有限公司 | Rotating driving device and the vertical mixer with the rotating driving device |
CN106545620B (en) * | 2015-09-17 | 2019-04-16 | 广东德豪润达电气股份有限公司 | Rotation drive device and vertical mixer with the rotation drive device |
CN107198430A (en) * | 2017-07-31 | 2017-09-26 | 浙江联宜电机有限公司 | Wall-breaking machine Normal juice machine integral structure |
CN107198430B (en) * | 2017-07-31 | 2022-08-30 | 浙江联宜电机有限公司 | Broken wall machine stock machine integral type structure |
CN107372756A (en) * | 2017-09-19 | 2017-11-24 | 小熊电器股份有限公司 | Shredding machine and its transmission device |
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