CN201833129U - Wire delivery type automatic reducing seam welder - Google Patents
Wire delivery type automatic reducing seam welder Download PDFInfo
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- CN201833129U CN201833129U CN2010205590178U CN201020559017U CN201833129U CN 201833129 U CN201833129 U CN 201833129U CN 2010205590178 U CN2010205590178 U CN 2010205590178U CN 201020559017 U CN201020559017 U CN 201020559017U CN 201833129 U CN201833129 U CN 201833129U
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- master
- tray
- wire delivery
- lacing wire
- reducing
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Abstract
The utility model discloses a wire delivery type automatic reducing seam welder and relates to the automation scheme of a reducing seam welder. The wire delivery type automatic reducing seam welder can continuously realize the longitudinal bar feeding. The wire delivery type automatic reducing seam welder comprises a main tray, a welding station mechanism and a lacing bar tray and also comprises a wire delivery tray group and a synchronous mechanism, wherein the wire delivery tray group is used for continuously delivering longitudinal bars; the synchronous mechanism drives the wire delivery tray group and the lacing bar tray to run synchronously with the main tray; the wire delivery tray group is arranged at the bar entering side of the main tray and is movably arranged on the ground; the wire delivery tray group comprises a rotating tray, a plurality of wire delivery cylinders and a driving mechanism for the wire delivery tray, wherein an axis of the rotating tray is perpendicular to the horizontal plane; the wire delivery cylinders are uniformly arranged on the same periphery of the tray surface of the rotating tray and can freely rotate relatively to the rotating tray; and the driving mechanism for the wire delivery tray is connected with the synchronous mechanism. Compared with the prior art, the wire delivery type automatic reducing seam welder is additionally provided with a wire delivery device, so that the continuous feeding of the longitudinal bars can be realized; after a steel reinforcement cage is molded, the longitudinal bars and looped bars are cut off; compared with the prior art, two processes are reduced, so that the waste of large quantity of allowance cutting is avoided. In order to realize discharging more conveniently, a reducing mechanism is set to be separable, so that the space occupation of the whole equipment is reduced.
Description
Technical field
The utility model relates to the steel reinforcement cage seam welder, relates in particular to the improvement of reducing type seam welder automation processing scheme.
Background technology
The welding equipment of cement tube framework of steel reinforcement is applicable to welding bellmouth, flat shape of the mouth as one speaks framework of steel reinforcement, is one of capital equipment of producing by reinforced concrete sewer pipe.Present domestic drainage pipeline is mainly based on reinforced concrete sewer pipe.The production of reinforced concrete sewer pipe mainly is divided into framework of steel reinforcement and makes and forming concrete products two big steps.Wherein framework of steel reinforcement be manufactured with dual mode: 1, manual colligation; The welding of 2 special equipments.
Framework of steel reinforcement is divided into vertical muscle and ring muscle.The steel wire straightening is cut off by the elder generation of at present common framework of steel reinforcement welding equipment, be made into vertical muscle, the vertical muscle of some is arranged on the corresponding circumference, by rotating of all vertical muscle around the center, to encircle muscle around to vertical muscle, and form the pitch that requires, carry out electric resistance welding with the place that the ring muscle contacts at vertical muscle, the place that becomes diameter at needs becomes the diameter processing, forms the drum type brake cage construction.
The patented technology of the 2007.12.19. of State Intellectual Property Office disclosed " application number: 200620170881.2 ", " title: automatic reducer seam welder ", " applying date: 2006.12.26. " discloses a kind of seam welder that can realize the synchronous reducing of slide block on the forward and backward floral disc by same reducing control system synchronously.But before it does not solve processing, need the pattern of the some single vertical muscle of manual manufacture, the working (machining) efficiency of this kind cooked mode is extremely low.The muscle mechanism that send that indulges muscle needs strictness synchronously, and (for example: leading, hysteresis), quality problems just appear in then whole steel reinforcement cage in case wherein a vertical muscle axially misplaces.In addition, single vertical muscle when cutting off, is generally emitted surplus for preventing dislocation artificially, after the welding, cuts off unnecessary surplus again.This waste is accumulated, and also is very huge.
The utility model content
The utility model is at above problem, provides a kind of and can realize continuously that vertical muscle supplies with, and after the steel reinforcement cage moulding, row cuts off again, thus avoid waste put a formula automatic reducer seam welder.
The technical solution of the utility model is: comprise master, welding stage mechanism and lacing wire dish, described master rotates by master motor-driven master driven wheel, described lacing wire dish links to each other with lacing wire dish gear, be provided with diameter changing mechanism between described lacing wire dish and the described master, described welding stage mechanism comprises plumb joint, described lacing wire dish is located on the lacing wire dolly, and it also comprises and is used for putting continuously the thread discharge disk group of establishing vertical muscle, and the lazy-tongs that drive thread discharge disk group and lacing wire dish and described master synchronous operation;
Described thread discharge disk group is located at the side that master advances muscle, is movably arranged on the ground; Described thread discharge disk group comprises the rotating disk of an axis normal in horizontal plane, and the some silk tubes of putting that are distributed on the same circumference of rotating disk card and can freely rotate with respect to rotating disk are with the thread discharge disk driving mechanism that links to each other with lazy-tongs;
Described lazy-tongs comprise respectively by universal coupling be connected axostylus axostyle one and the axostylus axostyle two at the driving shaft two ends of described master driven wheel, the bevel gear set that axostylus axostyle one is connected with described thread discharge disk driving mechanism and square tube and the square tube sliding sleeve that axostylus axostyle two is connected with described lacing wire dish gear; Described square tube sliding sleeve is established square hole, and described square tube is connected in the described square hole axially and movably, and described square tube sliding sleeve outer surface is connected with described lacing wire dish gear key.
Described diameter changing mechanism comprises the reducing cylinder that is located at the described plumb joint radial motion of driving on the master; Be located at the reducing cylinder controlling organization of the described reducing cylinder axially-movable of control on the described lacing wire dolly; Described master center is provided with screwed hole;
Described reducing cylinder comprises reducing screw mandrel, hub disk, shroud, chain one, changed course wheels one, chain two, changed course wheels two and connecting rod; Described reducing screw mandrel is connected on the screwed hole at master center, and described reducing screw mandrel is provided with inner hexagonal hole; Described hub disk is provided with internal thread, and described hub disk is connected described reducing screw mandrel towards advancing muscle direction one end by internal thread; Described shroud is provided with internal thread, and described shroud is connected described reducing screw mandrel towards going out muscle direction one end by internal thread; Described hub disk links to each other with changed course wheels one by chain one with the end of plumb joint towards master dish edge; Described plumb joint connects by chain two and the two-phase of changed course wheels towards an end and the shroud in master axle center; Described shroud, hub disk link to each other by connecting rod;
Described reducing cylinder controlling organization comprises that the cross section is hexagonal reducing control lever, clutch and reducing motor, and described reducing motor is fixedly connected on the described dolly, and described reducing control lever links to each other with described reducing motor by clutch.
The utility model is with respect to the seam welder of prior art, set up and put silk device, it comprises that put silk tube and the dish of an active go up some silk tubes of putting free to rotate, it with cable put silk device different be, master, lacing wire dish and put silk device and be synchronized with the movement, can guarantee to remain parallel, put the winding that can not occur between silk device and the master between each vertical muscle at master and each vertical muscle between the lacing wire dish.Like this, just can realize indulging continuously muscle and send to, after the steel reinforcement cage moulding, cut off vertical muscle, ring muscle again, lacked the vertical muscle scale blanking (leaving the length of surplus) before welding, the surplus shearing two procedures after the welding with respect to prior art, and avoided occurring a large amount of surplus cut-outs and waste.In addition, the utility model is in order to realize the discharging of profiled member more easily, and diameter changing mechanism is set to detachable, with respect to structure, in short space length, get final product discharging, reduced the space hold of equipment integral body.
Description of drawings
Fig. 1 is a structural representation of the present utility model
Fig. 2 is the vertical view of Fig. 1
Fig. 3 is the right view of Fig. 1
1 is welding stage mechanism among the figure, the 2nd, and the welding stage sliding motor, the 3rd, the thread discharge disk group, the 4th, put the silk tube, the 5th, lazy-tongs, the 6th, master motor, the 7th, mainframe, the 8th, straightening mechanism, the 9th, master, the 10th, plumb joint, the 11st, reinforcing-bar clamping machine structure, the 12nd, lacing wire dish, the 13rd, reducing motor, the 14th, lacing wire dolly, the 15th, diameter changing mechanism, the 16th, reducing screw mandrel, the 17th, reducing control lever, the 18th, clutch, the 19th, lacing wire track, the 20th, reducing motor;
Fig. 4 is the structural representation of lazy-tongs in the utility model
121 is lacing wire dish gears among the figure, the 122nd, and square tube, the 123rd, square tube sliding sleeve, the 124th, rotating stand, the 30th, rotating disk, the 31st, thread discharge disk driving mechanism, the 32nd, bevel gear set, the 61st, master motor sprocket, the 62nd, drive sprocket, the 63rd, axostylus axostyle one, the 64th, axostylus axostyle two, the 630th, universal coupling one, 640th, universal coupling two, 91st, master driven wheel;
Fig. 5 is the structural representation of diameter changing mechanism in the utility model
21 is ring muscle among the figure, the 22nd, and vertical muscle, the 150th, hub disk, the 151st, shroud, the 152nd, connecting rod, the 153rd, chain one, 154th, chain two, 92nd, bend wheel one, 93rd, bend wheel two;
Fig. 6 is the user mode reference view of diameter changing mechanism in the utility model
23 is gaps among the figure.
The specific embodiment
The utility model is shown in Fig. 1-6: comprise master 9, welding stage mechanism 1 and lacing wire dish 12, described master 9 drives master driven wheel 91 by master motor 6 and rotates (concrete structure is seen below), described lacing wire dish 12 links to each other with lacing wire dish gear 121, be provided with diameter changing mechanism between described lacing wire dish 12 and the described master 9, described welding stage mechanism 1 comprises plumb joint 10, and the welding stage sliding motor 2 that drives the welding stage radial motion, described lacing wire dish 12 is located on the lacing wire dolly 14, it also comprises being used for putting continuously establishes the thread discharge disk group 3 of indulging muscle 22, and the lazy-tongs that drive thread discharge disk group 3 and lacing wire dish 12 and described master 9 synchronous operations; Master motor 6 is fixedly connected on the mainframe 7, and master 9 is movably connected on the mainframe 7.The master card is provided with straightening mechanism 8, plumb joint 10 etc.; Lacing wire dish 12 is provided with reinforcing-bar clamping machine structure 11, and lacing wire dish 12 is movably connected on the lacing wire dolly 14, and lacing wire dolly 14 connects on the ground by lacing wire track 19, also is provided with reducing motor 20, reducing control lever 17, clutch 18 etc. on lacing wire dolly 14.
Described thread discharge disk group 3 is located at the side that master 9 advances muscle, is movably arranged on the ground; Described thread discharge disk group 3 comprises: axis normal is in the rotating disk 30 (rotating disk 30 is movably connected on the chassis) of horizontal plane, the some silk tubes 4 of putting that are distributed on the same circumference of rotating disk 30 cards and can freely rotate with respect to rotating disk 30 are with the thread discharge disk driving mechanism 31 that links to each other with lazy-tongs;
Described lazy-tongs (as Fig. 4) comprise be connected by universal coupling 1, universal coupling 2 640 respectively as described in master driven wheel 91 the driving shaft two ends axostylus axostyle 1 and axostylus axostyle 2 64, with axostylus axostyle 1 with as described in the bevel gear set 32 that is connected of thread discharge disk driving mechanism 31 and with axostylus axostyle 2 64 with as described in lacing wire dish gear 121 square tube 122 and the square tube sliding sleeve 123 that are connected; Described square tube sliding sleeve 123 is established square hole, and described square tube 122 is connected in the described square hole axially and movably, and described square tube sliding sleeve 123 outer surfaces are connected with described lacing wire dish gear 121 keys; The other end of square tube 122 supports by rotating stand 124.
Described diameter changing mechanism 15 (as Fig. 5,6) comprise be located on the master 9 drive as described in the reducing cylinder of plumb joint 10 radial motions; Be located at the reducing cylinder controlling organization of the described reducing cylinder axially-movable of control on the described lacing wire dolly 14; Described master 9 centers are provided with screwed hole;
Described reducing cylinder comprises reducing screw mandrel 16, hub disk 150, shroud 151, chain 1, bend wheel 1, chain 2 154, changed course wheels 2 93 and connecting rod 152; Described reducing screw mandrel 16 is connected on the screwed hole at master 9 centers, and described reducing screw mandrel 16 is provided with inner hexagonal hole; Described hub disk 150 is provided with internal thread, and described hub disk 150 is connected described reducing screw mandrel 16 towards advancing the universal end of muscle (vertical muscle 22) by internal thread; Described shroud 151 is provided with internal thread, and described shroud 151 is connected described reducing screw mandrel 16 towards going out muscle direction one end by internal thread; Described hub disk 150 links to each other with changed course wheels 1 by chain 1 with the end of plumb joint 10 towards master 9 dish edge; Described plumb joint 10 links to each other with changed course wheels 2 93 by chain 2 154 with shroud 151 towards an end in master 9 axle center; Described shroud 150, hub disk 151 link to each other by connecting rod 152;
Described reducing cylinder controlling organization comprises that the cross section is hexagonal reducing control lever 17, clutch 18 and reducing motor 13, and described reducing motor 13 is fixedly connected on the described dolly 14, and described reducing control lever 17 links to each other with described reducing motor 13 by clutch 18.
During use, vertical muscle 22 is subjected to 12 pullings of lacing wire dish, and shape winding from the side is on vertical muscle 22 in the shape of a spiral for ring muscle 21, and after reaching specific length, reaching certain-length, reducing control lever 17 separates with reducing screw mandrel 16, leaving gap 23, the finished product steel reinforcement cage discharging of being more convenient for.
Characteristics of the present utility model are: framework of steel reinforcement is before making, and vertical muscle 22 need not to cut off, and saves the straightening of vertical muscle 22 and cuts off operation, and by thread discharge disk group 3 direct wire feeds, by bar straightening mechanism 8, the vertical muscle that forms framework of steel reinforcement arranges that framework of steel reinforcement is made in moulding.
The utility model has the advantages that:
1, reduces cost of labor and energy-conservation; Save straightening and cut off operation, reduce cost of labor, that saves simultaneously reinforcing bar cuts off straightening equipment and corresponding energy resource consumption;
2, production efficiency height; Realize the continuous production of framework of steel reinforcement, need not to shut down and arrange vertical muscle that production efficiency is 1.5 times of present common automatic reducer seam welder midway;
3, economical with materials; Present common automatic reducer seam welder is when producing, and the actual cutting length of vertical muscle greater than needs length, after Making of reinforcement cage is finished, is cut unnecessary vertical muscle, causes the waste of not wanting. Technical solutions of the utility model have been avoided this defective.
Claims (2)
1. put a formula automatic reducer seam welder, comprise master, welding stage mechanism and lacing wire dish, described master rotates by master motor-driven master driven wheel, described lacing wire dish links to each other with lacing wire dish gear, be provided with diameter changing mechanism between described lacing wire dish and the described master, described welding stage mechanism comprises plumb joint, described lacing wire dish is located on the lacing wire dolly, it is characterized in that, it also comprises and is used for putting continuously the thread discharge disk group of establishing vertical muscle, and the lazy-tongs that drive thread discharge disk group and lacing wire dish and described master synchronous operation;
Described thread discharge disk group is located at the side that master advances muscle, is movably arranged on the ground; Described thread discharge disk group comprises the rotating disk of an axis normal in horizontal plane, and the some silk tubes of putting that are distributed on the same circumference of rotating disk card and can freely rotate with respect to rotating disk are with the thread discharge disk driving mechanism that links to each other with lazy-tongs;
Described lazy-tongs comprise respectively by universal coupling be connected axostylus axostyle one and the axostylus axostyle two at the driving shaft two ends of described master driven wheel, the bevel gear set that axostylus axostyle one is connected with described thread discharge disk driving mechanism and square tube and the square tube sliding sleeve that axostylus axostyle two is connected with described lacing wire dish gear; Described square tube sliding sleeve is established square hole, and described square tube is connected in the described square hole axially and movably, and described square tube sliding sleeve outer surface is connected with described lacing wire dish gear key.
2. a formula automatic reducer seam welder of putting according to claim 1 is characterized in that, described diameter changing mechanism comprises the reducing cylinder that is located at the described plumb joint radial motion of driving on the master; Be located at the reducing cylinder controlling organization of the described reducing cylinder axially-movable of control on the described lacing wire dolly; Described master center is provided with screwed hole;
Described reducing cylinder comprises reducing screw mandrel, hub disk, shroud, chain one, changed course wheels one, chain two, changed course wheels two and connecting rod; Described reducing screw mandrel is connected on the screwed hole at master center, and described reducing screw mandrel is provided with inner hexagonal hole; Described hub disk is provided with internal thread, and described hub disk is connected described reducing screw mandrel towards advancing muscle direction one end by internal thread; Described shroud is provided with internal thread, and described shroud is connected described reducing screw mandrel towards going out muscle direction one end by internal thread; Described hub disk links to each other with changed course wheels one by chain one with the end of plumb joint towards master dish edge; Described plumb joint connects by chain two and the two-phase of changed course wheels towards an end and the shroud in master axle center; Described shroud, hub disk link to each other by connecting rod;
Described reducing cylinder controlling organization comprises that the cross section is hexagonal reducing control lever, clutch and reducing motor, and described reducing motor is fixedly connected on the described dolly, and described reducing control lever links to each other with described reducing motor by clutch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205590178U CN201833129U (en) | 2010-09-30 | 2010-09-30 | Wire delivery type automatic reducing seam welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010205590178U CN201833129U (en) | 2010-09-30 | 2010-09-30 | Wire delivery type automatic reducing seam welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201833129U true CN201833129U (en) | 2011-05-18 |
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ID=44003225
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010205590178U Expired - Fee Related CN201833129U (en) | 2010-09-30 | 2010-09-30 | Wire delivery type automatic reducing seam welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201833129U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105364389A (en) * | 2015-12-18 | 2016-03-02 | 孙鸿雁 | Limiting device for cage rolling machine |
| CN112475721A (en) * | 2020-11-16 | 2021-03-12 | 江苏科技大学 | Non-circular cross section steel reinforcement framework seam welder |
| CN112475719A (en) * | 2020-11-16 | 2021-03-12 | 江苏科技大学 | Forming mechanism of non-circular cross-section steel bar framework seam welder |
| CN113977282A (en) * | 2021-10-08 | 2022-01-28 | 盐城工学院 | Automatic cutting and welding device for dust collector bag cage |
-
2010
- 2010-09-30 CN CN2010205590178U patent/CN201833129U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105364389A (en) * | 2015-12-18 | 2016-03-02 | 孙鸿雁 | Limiting device for cage rolling machine |
| CN105364389B (en) * | 2015-12-18 | 2017-10-10 | 孙鸿雁 | A kind of stopping means for being used to roll cage machine |
| CN112475721A (en) * | 2020-11-16 | 2021-03-12 | 江苏科技大学 | Non-circular cross section steel reinforcement framework seam welder |
| CN112475719A (en) * | 2020-11-16 | 2021-03-12 | 江苏科技大学 | Forming mechanism of non-circular cross-section steel bar framework seam welder |
| CN112475719B (en) * | 2020-11-16 | 2022-07-01 | 江苏科技大学 | Forming mechanism of non-circular cross-section steel bar framework seam welder |
| CN113977282A (en) * | 2021-10-08 | 2022-01-28 | 盐城工学院 | Automatic cutting and welding device for dust collector bag cage |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110518 Termination date: 20120930 |