CN201825860U - Forming cutter and high-frequency vibration forming machine using same - Google Patents
Forming cutter and high-frequency vibration forming machine using same Download PDFInfo
- Publication number
- CN201825860U CN201825860U CN2010202686446U CN201020268644U CN201825860U CN 201825860 U CN201825860 U CN 201825860U CN 2010202686446 U CN2010202686446 U CN 2010202686446U CN 201020268644 U CN201020268644 U CN 201020268644U CN 201825860 U CN201825860 U CN 201825860U
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- CN
- China
- Prior art keywords
- microscope carrier
- profile cutter
- cutter
- feed unit
- processing microscope
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The utility model relates to a forming cutter and a high-frequency vibration forming machine using the same. The forming cutter comprises a connection part, a necking part and a cone-shaped cylinder part, wherein the connection part is used for being connected with a rotating main shaft, the necking part is formed under the connection part, and the cone-shaped cylinder part is formed under the necking part. For the high-frequency vibration forming machine with the forming cutter, a machine table is provided with a processing loading table, the rotating main shaft, a vibration unit, an X-axis feed unit, a Y-axis feed unit and a Z-axis feed unit, wherein the table top of the processing loading table is used for arranging a piece to be processed, the rotating main shaft is arranged above the processing loading table, the bottom end of the rotating main shaft is connected with the forming cutter which can form the piece to be processed, the vibration unit can enable the forming cutter to generate high-frequency vibration, and the X-axis feed unit, the Y-axis feed unit and the Z-axis feed unit are respectively connected with the rotating main shaft or the processing loading table. The utility model has the effect of realizing multiple purposes on the cutter, and can greatly improve the yield and the productivity.
Description
Technical field
The utility model relates to the multi-usage profile cutter that a kind of order has necking section and awl post portion, carries out the design of moulding work program under the condition of high-frequency vibration, particularly a kind of profile cutter and use the high-frequency vibration shaper of this profile cutter.
Background technology
Leading of i-phone mobile phone added adding fuel to the flames of windows7 operating system, achieves the fashion upsurge of a ripple contact panel; Yet the display panel of contact panel with glass is characteristics such as optimal selection, its transparence, surface abrasion resistance and anti-scratch degree, and is all high than PMCC acryl panel; But difficult processing characteristics such as glass high rigidity, friability, the 3C high-tech industry at a high speed with the quantification demand on, can't obtain effective and breakthrough processing mode always.
Though someone attempts using ultrahigh hardness process tools such as diamond cutter and CBN norbide, but because diamond cutter cutting roll surface speed (M.P.M. value) must reach the standard-required of 3000～800m/min, according to existing maximum speed is the machining spindle of 60000rpm, diamond cutter φ 2mm, (π * 2 * 60000rpm/1000) are 377m/min approximately only for the cutting roll surface speed that it can reach, the wretched insufficiency situation is arranged, the glass processing face of causing collapses limit (chipping) situation very serious (surpassing 0.1mm), even having the irregular limit that collapses to surpass more than the 0.2mm, fraction defective is up to 60～70%; Moreover the machining spindle of high speed rotating can form wind and cut effect, and water coolant can't effectively enter the processing district, is difficult to cut and take away sticking together glass powder on diamond cutter, cause the glass ground glass irregular hot tearing, to collapse the limit situation serious; Wherein, can form focal point of stress because of collapsing the limit situation, and then cause the glass be full of cracks, be to check primary emphasis for face glass; So conventional diamond cutter processing procedure is in response to this problem, then thins processing procedure in the follow-up flat-grinding machine that adds again, collapses the limit situation with attenuating.
Moreover diamond cutter is under cutting roll surface speed insufficient situation, and cutter processing resistance is big, and the diamond cutter loss is serious, therefore can't effectively control cutter life, also is the one of the main reasons of processed goods fraction defective under being in not; In addition, because the cutting roll surface speed is directly proportional with rate of feed, under the insufficient situation of cutting roll surface speed, its rate of feed also can't effectively promote, cause diamond cutter to add man-hour in roughing, full cutter roughing feed amount, the highest rate of feed only reaches 0.4m/min, adds man-hour at chamfering refine, the little amount of feed in addition, the highest rate of feed only reaches 0.8m/min, and working (machining) efficiency can't satisfy high speed and quantification demand; So if with about a 240～300pcs of CNC engraving machine day production capacity, the day production capacity of order demand about 300000 is calculated, and needs 1000 could satisfy the order demand more than the equipment at least.
Other is the person, because traditional processing mode of glass, be to borrow the sliver cutter of CNC sliver machine that glass is opened material processing earlier, continuous by duplicator or CNC engraving machine with as shown in Figure 1 external form milling cutter (φ 80mm), carry out the profile attrition process (roughing) of 10000rpm, with CNC engraving machine use endoporus milling cutter (φ 2mm) as shown in Figure 2, carry out the upper and lower chamfer grinding processing of endoporus attrition process (roughing), profile (precision work) and the upper and lower chamfer grinding processing of endoporus (precision work) of 60000rpm again; That is, for traditional processing mode of glass, may just must use various processing equipment and three kinds of cutters such as sliver cutter, profile milling cutter and endoporus milling cutter, very be inconvenience.
The utility model content
In order to overcome the above-mentioned shortcoming that prior art exists, the utility model provides a kind of profile cutter and uses the high-frequency vibration shaper of this profile cutter, and it has the multiduty effect of a cutter, and can significantly promote yield and production capacity.
The utility model profile cutter is:
A kind of profile cutter is characterized in that, comprising: a junction, in order to be linked to live spindle; One necking section is formed at the below of this connection section; One bores post portion, is formed at the below of this necking section.
Aforesaid profile cutter, wherein further to have the oblique angle be 30 °～60 ° upper and lower inclined-plane in the necking section.
Aforesaid profile cutter, wherein boring post portion, further to have the oblique angle be 30 °～60 ° ramp.
The utility model uses the high-frequency vibration shaper of profile cutter to be:
A kind of high-frequency vibration shaper that uses profile cutter is characterized in that, in a board setting: a processing microscope carrier, table top is for the workpiece setting; One live spindle is arranged at this processing microscope carrier top, and the bottom links the profile cutter that makes the workpiece moulding; One vibration unit makes this profile cutter produce high-frequency vibration; One X-axis feed unit is linked to maybe this processing microscope carrier of this live spindle, and makes the relative feeding of relative generation X axis between this profile cutter and this processing microscope carrier; One Y-axis feed unit is linked to maybe this processing microscope carrier of this live spindle, and makes between this profile cutter and this processing microscope carrier relative generation Y-axis to relative feeding; One Z axle feed unit is linked to maybe this processing microscope carrier of this live spindle, and makes axially feeding relatively of relative generation Z between this profile cutter and this processing microscope carrier.
Aforesaid high-frequency vibration shaper, wherein the X-axis feed unit is linked to this live spindle, and makes this profile cutter produce the relative feeding of X axis relatively between this processing microscope carrier relatively; This Y-axis feed unit is linked to this processing microscope carrier, and makes relative this profile cutter of this processing microscope carrier produce Y-axis to relative feeding; This Z axle feed unit is linked to this live spindle, and makes the axially feeding relatively of this processing microscope carrier generation Z relatively of this profile cutter.
Aforesaid high-frequency vibration shaper is wherein processed the microscope carrier table top and is provided with vacuum pad.
Aforesaid high-frequency vibration shaper, wherein live spindle provides 5000rpm above rotary power, and this vibration unit produces the vibrational frequency of 17000～45000HZ/400～1000W.
The beneficial effects of the utility model are that it has the multiduty effect of a cutter, and can significantly promote yield and production capacity.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the structure schematic appearance of existing profile milling cutter.
Fig. 2 is the structure schematic appearance of existing endoporus milling cutter.
Fig. 3 is the structural front view of the utility model shaper.
Fig. 4 is the structural representation of the utility model profile cutter.
Fig. 5 is the view that the utility model carries out the cutting processing program.
The number in the figure explanation:
10 boards, 70 Z axle feed units
20 processing microscope carriers, 80 workpieces
21 vacuum pads, 90 profile cutters
30 live spindles, 91 connection sections
40 vibration units, 92 necking sections
50 X-axis feed units, 93 awl post portions
60 Y-axis feed units
Embodiment
At first, see also shown in Figure 3ly, the preferred embodiment of the utility model shaper is to be provided with in a board 10: a processing microscope carrier 20, and table top is provided with the vacuum pad 21 of absorption workpiece 80; One is arranged at the live spindle 30 of these processing microscope carrier 20 tops, and the bottom links the profile cutter 90 that makes workpiece 80 moulding; One makes this profile cutter 90 produce the vibration unit 40 of high-frequency vibration; One is linked to the X-axis feed unit 50 of this live spindle 30, and can make these profile cutter 90 relative these processing microscope carriers 20 produce the relative feeding of X axis; One is linked to the Y-axis feed unit 60 of this processing microscope carrier 20, and can make these processing microscope carrier 20 relative these profile cutters 90 produce Y-axis to relative feeding; And one be linked to the Z axle feed unit 70 of this live spindle 30, and can make this profile cutter 90 relative these processing microscope carriers 20 produce axially feedings relatively of Z.
Then, please consult shown in Figure 4ly again, the preferred embodiment of the utility model profile cutter 90 includes: a junction 91, in order to be linked to aforesaid live spindle 30; One necking section 92 is formed at the below of this connection section 91, is 30 °～60 ° upper and lower inclined-plane and further have the oblique angle, the work program that is used to cut, and form upper and lower chamfering simultaneously in cut surface; And an awl post portion 93, be formed at the below of this necking section 92, be 30 °～60 ° ramp and further have the oblique angle, be used to the work program of slotting or holing.
Based on said structure, this X-axis feed unit 50, Y-axis feed unit 60 and Z axle feed unit 70, can make these profile cutter 90 relative these workpieces 80 according to the path feeding of setting (as shown in Figure 5), and utilize this vibration unit 40 to cause this profile cutter 90 to produce high-frequency vibration, and to forming process programs such as workpiece 80 cut, slots and holes; Wherein, if the diameter with this profile cutter 90 is 2mm, and this live spindle 30 provides the rotary power of 5000rpm, and the vibrational frequency that this vibration unit 40 produces 40000Hz is an example, and the cutting roll surface speed that calculates the utility model shaper can reach 1256640m/min (π * 2 * 5000 * 40000/1000); Moreover the cutting edge number is 15 conventional diamond cutter if diameter is all 2mm, even if the existing maximum speed of collocation is the machining spindle of 60000rpm, its cutting roll surface speed also only can reach 5655m/min (π * 2 * 60000 * 15/1000).
Be with, nearly 220 times of the cutting roll surface speeies of the utility model shaper considerably beyond the cutting roll surface speed of conventional diamond cutter, have enough cutting roll surface speeies, help ultra tiny glass surface processing, reduce glass greatly and collapse limit, hot tearing situation, also can improve working (machining) efficiency relatively, and have the effect that significantly promotes yield and production capacity; Person in addition, the necking section 92 of the utility model profile cutter, the work program that is used to cut, and form upper and lower chamfering simultaneously in cut surface, this 93 in awl post portion is used to the work program of slotting or holing, and has the multiduty effect of a cutter.
The above, it only is preferred embodiment of the present utility model, be not that the utility model is done any pro forma restriction, every foundation technical spirit of the present utility model all still belongs in the scope of technical solutions of the utility model any simple modification, equivalent variations and modification that above embodiment did.
In sum, the utility model is on structure design, use practicality and cost benefit, it is required to meet industry development fully, and the structure that is disclosed also is to have unprecedented innovation structure, have novelty, creativeness, practicality, the regulation that meets relevant novel patent requirement is so mention application in accordance with the law.
Claims (7)
1. a profile cutter is characterized in that, comprising:
A junction is in order to be linked to live spindle;
One necking section is formed at the below of this connection section;
One bores post portion, is formed at the below of this necking section.
2. profile cutter according to claim 1 is characterized in that, it is 30 °～60 ° upper and lower inclined-plane that described necking section further has the oblique angle.
3. profile cutter according to claim 1 and 2 is characterized in that, it is 30 °～60 ° ramp that described awl post portion further has the oblique angle.
4. a high-frequency vibration shaper that uses profile cutter as claimed in claim 1 is characterized in that, in a board setting:
One processing microscope carrier, table top is for the workpiece setting;
One live spindle is arranged at this processing microscope carrier top, and the bottom links the profile cutter that makes the workpiece moulding;
One vibration unit makes this profile cutter produce high-frequency vibration;
One X-axis feed unit is linked to maybe this processing microscope carrier of this live spindle, and makes the relative feeding of relative generation X axis between this profile cutter and this processing microscope carrier;
One Y-axis feed unit is linked to maybe this processing microscope carrier of this live spindle, and makes between this profile cutter and this processing microscope carrier relative generation Y-axis to relative feeding;
One Z axle feed unit is linked to maybe this processing microscope carrier of this live spindle, and makes axially feeding relatively of relative generation Z between this profile cutter and this processing microscope carrier.
5. high-frequency vibration shaper according to claim 4 is characterized in that, described X-axis feed unit is linked to this live spindle, and makes this profile cutter produce the relative feeding of X axis relatively between this processing microscope carrier relatively; This Y-axis feed unit is linked to this processing microscope carrier, and makes relative this profile cutter of this processing microscope carrier produce Y-axis to relative feeding; This Z axle feed unit is linked to this live spindle, and makes the axially feeding relatively of this processing microscope carrier generation Z relatively of this profile cutter.
6. according to claim 4 or 5 described high-frequency vibration shapers, it is characterized in that described processing microscope carrier table top is provided with vacuum pad.
7. high-frequency vibration shaper according to claim 6 is characterized in that, described live spindle provides 5000rpm above rotary power, and this vibration unit produces the vibrational frequency of 17000～45000HZ/400～1000W.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202686446U CN201825860U (en) | 2010-07-23 | 2010-07-23 | Forming cutter and high-frequency vibration forming machine using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202686446U CN201825860U (en) | 2010-07-23 | 2010-07-23 | Forming cutter and high-frequency vibration forming machine using same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201825860U true CN201825860U (en) | 2011-05-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202686446U Expired - Fee Related CN201825860U (en) | 2010-07-23 | 2010-07-23 | Forming cutter and high-frequency vibration forming machine using same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201825860U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102975018A (en) * | 2011-09-07 | 2013-03-20 | 于君琴 | Chamfering cutter |
| CN104761135A (en) * | 2014-01-07 | 2015-07-08 | 丸荣机械股份有限公司 | Drilling processing method of hard and brittle material |
-
2010
- 2010-07-23 CN CN2010202686446U patent/CN201825860U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102975018A (en) * | 2011-09-07 | 2013-03-20 | 于君琴 | Chamfering cutter |
| CN104761135A (en) * | 2014-01-07 | 2015-07-08 | 丸荣机械股份有限公司 | Drilling processing method of hard and brittle material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110511 Termination date: 20130723 |