CN201815537U - Kitchen garbage treatment device for ship - Google Patents

Kitchen garbage treatment device for ship Download PDF

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Publication number
CN201815537U
CN201815537U CN2010205286888U CN201020528688U CN201815537U CN 201815537 U CN201815537 U CN 201815537U CN 2010205286888 U CN2010205286888 U CN 2010205286888U CN 201020528688 U CN201020528688 U CN 201020528688U CN 201815537 U CN201815537 U CN 201815537U
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CN
China
Prior art keywords
device body
control box
automatic control
kitchen garbage
ship
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2010205286888U
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Chinese (zh)
Inventor
王荣华
李群智
朱巧英
汪立庆
倪吉林
刘燕
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JIANGSU NANJI MACHINERY CO Ltd
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JIANGSU NANJI MACHINERY CO Ltd
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Priority to CN2010205286888U priority Critical patent/CN201815537U/en
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Publication of CN201815537U publication Critical patent/CN201815537U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a kitchen garbage treatment device for a ship. An automatic control box controls an electric motor connected with a worm gear reducer to drive a stirrer in a device body through a belt driving device at one end of the device body, the device body above the stirrer is provided with a feeding cover, an electric heat tracing belt is coated outside the device body, a discharging cover corresponding to the stirrer is arranged on one lateral wall of the device body, a filtering net is arranged in the device body, an inner cavity of the device body penetrates through the filtering net and a three-way catalyst sequentially to be communicated with an inducer, the inducer is connected on an suction inlet of a fan, and the electric heat tracing belt and the fan are both connected with the automatic control box. Kitchen garbage is decomposed sufficiently in the sealed device body through stirring matching with stains, and effective capacity reduction and harmless treatment of kitchen garbage in the ship can be realized by means of matching control of the decomposition environment in moderate temperature in the device body with deodorization of the three-way catalyst of tail gas. The device is reasonable in structural design, convenient and safe in operation, high in harmless treatment and capacity reduction rate of kitchen garbage, free of emission of polluted tail gas and suitable for treating kitchen garbage in a ship.

Description

The galley refuse disposal installation
Technical field
The utility model relates to a kind of garbage treatment device, be a kind for the treatment of apparatus that the boats and ships garbage subtracts appearance, innoxious, biologically digesting that is used for specifically, mainly wash dish, kill hogwash such as fish, the residue that boils, cleans a pot, leftovers, leftovers and carry out biologically digesting and handle what kitchen in the ship garbage produced.
Background technology
Along with the fast development of world ocean cause, a large amount of merchant ships are not only arranged, the carrying cruise is more arranged, ferry boat and life ocean platform, numerous people live and have produced many solid waste rubbish aboard ship.As directly throwing away at nautical mile very big pollution of marine environment of meeting; As store stacking and can distribute foul smell aboard ship, spread disease germs, influence crewman and passenger's hygiene and health.For this reason; subordinate International Maritime Organization of the United Nations (IMO) just proposed in 1973, and the marine environmental protection pact of revision in 1978 is referred to as " MARPOL73/78 " international anti-pollution 73//78 pact; supplemental provisions V wherein is " preventing that house refuse from polluting " criterion.
The house refuse major part is a solid refuse, as: paper, packing case, available pulverizer, baling press subtract appearance, deliver on the bank and handle; After can pulverizing, glasswares such as beer bottle drain into the off-lying sea; Rubbish such as metal can send bank to handle after can subtracting appearance with compacting machine; And garbage is called hogwash, belongs to the rubbish of semi-wet, because of it can corrupt characteristic intractable.Hogwash by wash dish, kill fish, residue after boiling, cleaning a pot, leftovers, leftovers etc. form, wherein contain more oil content and grease, marine as direct input, can form dirty oil slick layer on the sea, hide the surface of seawater, the exchange of exclusion of water and oxygen, and organic matter can seize the oxygen part in the water when clearing up, cause aquatic organism dead, particularly, influence fishery resources at the intensive place of harbour ship because of anoxic.Simultaneously, marine main engine cooling water suction inlet can suck house refuse and influence heat exchange, even stops up.As hogwash is stored aboard ship, meeting very fast fermentation, smelly produces pernicious gas under hot environment, causes mosquito, and communicate illness is headachy thing.
Existing by land garbage disposer, and the rubbish digester of providing for oneself in environmental protection advanced country Japan resident family developed comparative maturity, but it to be also had many urgency problem to be solved with adapting to the boats and ships condition aboard ship, GDU on the existing ship (rubbish digester) is simple in structure, moves also unsatisfactory.The special requirement of galley refuse disposal installation are:
1, subtract the appearance maximization problems: land garbage disposal mainly is innoxious, then landfill disposal.Therefore and the space is limited on the ship, will pack and store one period date, send bank to handle after pulling in to shore then, and it is to subtract appearance that the maximum of garbage disposal is required;
2, avoid the high temperature safe problem: some land garbage disposer adopts microwave drying or electrothermal high-temperature drying means to handle.And limited because of the space aboard ship, oil, gas, electricity and dangerous material are concentrated, and high temperature can bring potential safety issue;
3, electrical safety problem: land equipment scarcely meets marine condition.Shipborne equipment must meet as rocking vibration, high low temperature, and the marine condition that humidity is harsh, electric controling element should be peculiar to vesselization;
4, vent gas treatment problem: tail gas also is a problem by land, but the space is big after all, can solve with measures such as sharp drafts, and aboard ship must the tail gas of garbage treatment device be handled;
5, operability problem: professional's fixed cycle operator refuse treatment plant is arranged by land, do not establish the full-time staff aboard ship and keep an eye on this equipment,, comprise reinforced, discharging and safety measure so must be easy to operate and automation;
6, bacterial classification can use problem continuously: have specialized laboratory's cultivation to use by land for garbage disposer.And ride the sea for a long time at boats and ships, be difficult to buy more at any time bacterial classification, therefore must adopt can continuous, reusable bacterial classification.
Summary of the invention
In order to solve galley refuse disposal installation inconvenient operation in the prior art, electric use and high-temperature operation security performance are low, the rubbish volume reduction rate is low, deficiencies such as pollution emission ship environment, the purpose of this utility model provides a kind of reasonable in design, and is easy to use, safe, can effectively garbage be subtracted appearance, and harmless treatment, the free of contamination galley refuse disposal installation of exhaust emissions.
The technical solution adopted in the utility model is: a kind of galley refuse disposal installation, comprise motor, worm reduction gear, body and automatic control box, automatic control box control motor connects the mixer of worm reduction gear in the belt drive unit transmission body of body one end, the body of mixer top is provided with feeding cover, its technical characterstic is that described body is coated with electric-heating belt, and organism sidewall is provided with the discharging lid in mixer position correspondence; The described body other end is provided with the tail gas inductive ventilation system that is communicated with the body inner chamber, the tail gas inductive ventilation system comprised screen pack, persuader and blower fan, screen pack is arranged in the body, the body inner chamber is communicated with persuader through filter screen, ternary catalyzing unit successively, and persuader is connected on the blower fan suction inlet; Described electric-heating belt all is connected automatic control box with blower fan.Before work, in body, add garbage and use bacterial classification with clearing up by feeding cover, start automatic control box control motor and drive mixer work through belt drive unit, garbage is fully mixed with bacterial classification, the electric-heating belt of automatic control box control simultaneously makes by temperature control system that temperature is controlled at 75-80 ℃ in the body, temperature is cleared up garbage in the bacterial classification, regularly clear up finish the back by the discharge of discharging lid subtract appearance, garbage after clearing up; Garbage after clearing up is not exclusively discharged body, and arrear is done the follow-up bacterial classification source of clearing up; The waste gas that produces in the digestion process is filtered by screen pack after ternary catalyzing unit, persuader are discharged.
Further, described feeding cover and the contact-making surface of body be provided be connected automatic control box first near switch; Described discharging lid and the contact-making surface of body be provided be connected automatic control box second near switch.Feeding cover and discharging cover and are respectively equipped with first and second near switch, feed in raw material, discharging control and safeguard protection.
Again further, described belt drive unit is provided with the cam velometer that connects automatic control box.The cam velometer carries out work timing and overload protection to the rotating speed of test mixer.
After adopting above technical scheme, the beneficial effect that the utility model reaches is:
1, the main pollution sources of garbage are organic contamination, are made up of carbohydrate, utilize to clear up bacterial classification and it is cleared up be carbon dioxide and water, and remaining is that ash is mainly calcium, clear up innoxiously, and volume reduction rate can be up to 7: 1; Adopt electric-heating belt to make warm 75-80 ℃ fermentation during garbage carries out in the body, the safety problem of avoiding high temperature drying to bring; Garbage after clearing up is not all discharged, and arrear is done the bacterial classification source that follow-up garbage is handled, and need not handle at every turn and dose bacterial classification, is fit to the ship environment and uses;
2, the gas removing carbon dioxide that the garbage fermentation produces also may contain frowziness outward, in order not pollute the ship air ambient, body has been taked airtight measure, tail gas through screen pack by air exhauster by persuader and air mixed diluting, design has ternary catalyzing unit on the pipeline before entering persuader, make the tail gas filtering deodorization, deodorization principle is that heating wire such as noble metal platinum are with tail gas catalyzed " burning ", further be oxidized to the odorless colourless gas, odorless colourless gas after the oxidation enters persuader by ternary catalyzing unit, the blower fan suction inlet makes the odorless colourless gas mixed diluting after persuader sucks outside air and oxidation, it is low, safer that tail gas hazard-free is handled the back discharge temperature;
3, feeding cover and discharging cover and are respectively equipped with first and second near switch, when opening feeding cover, first is sent to automatic control box near switch with start signal stops blender automatically, in case accidental wound hand, carry out time and two kinds of selections of material in reinforced back by automatic control box, fermentation time is decided to be 5-8 hour, can be decided to be 12 hours as the need bone dry time, material is divided into volume and a small amount of second gear, is convenient to control fermentation time; When opening discharging when lid, start signal is sent near switch by second and stops automatically after automatic control box makes the outside material toggling 5-10 of blender minute, after fastening, the discharging lid just allow mixer to start stirring once more, safeguard protection performance height;
4, normally drive mixer when work at belt drive unit, rubbish fully mixes with bacterial classification in the body, and strand is mixed with to be beneficial to be accelerated biochemistry and clear up reaction speed, and all even treatment effeciency in temperature field is stablized; The axle that mixer adopts is made by stainless steel, and propeller shank also is a stainless steel, and leaf portion is a reinforced plastics, has certain flexibility, because of various, the mixing property of garbage, inhomogeneous to the retardance of leaf portion, when leaf portion moment is excessive, belt transmission can be skidded, speed slows down, and the cam velometer is sent to automatic control box with overload signal shuts down motor, and sends sound and light signal, after fixing a breakdown, operating personnel can restart the leaf portion damage that fractures when avoiding transshipping.
The utility model adopts to stir in airtight body and cooperates bacterial classification fully to clear up garbage, temperature is cleared up environment and tail gas and is realized that through the ternary catalyzing unit deodorization effectively subtracting of galley rubbish hold and harmless treatment in cooperating in the control body, apparatus structure is reasonable in design, easy to operate, safety, garbage harmless treatment volume reduction rate height, exhaust emissions is pollution-free, is fit to the ship garbage and handles.
Description of drawings
Fig. 1 is the utility model structural representation.
Among the figure: motor 1, worm reduction gear 2, belt drive unit 3, mixer 4, feeding cover 5, discharging lid 6, body 7, ternary catalyzing unit 8, persuader 9, blower fan 10, screen pack 11, second near switch 12, and electric-heating belt 13, the first is near switch 14, cam velometer 15, automatic control box 16.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
Shown in Figure 1, the galley refuse disposal installation mainly comprises motor 1, worm reduction gear 2, belt drive unit 3, mixer 4, body 7, screen pack 11, electric-heating belt 13, ternary catalyzing unit 8, persuader 9, blower fan 10 and automatic control box 16.Be provided with mixer 4 in the body 7, the power source of mixer 4 is provided by the belt drive unit 3 of motor 1 through worm reduction gear, body 1 one ends, and belt drive unit 3 is provided with cam velometer 15; The body 7 of mixer 4 tops is provided with feeding cover 5, and feeding cover 5 is provided with first near switch 14 near the lower surface of body 1, and body 7 sidewalls are provided with discharging lid 6, and discharging lid 6 end faces near body 1 are provided with second near switch 12; Body 7 other end inner chamber tops are provided with screen pack 11, body 7 inner chambers are communicated with the ternary catalyzing unit 8 of engine body exterior through filter screen 11, ternary catalyzing unit 8 connects blower fan 10 through persuader 9, be respectively equipped with air inlet, air inlet, inlet scoop and air outlet on the persuader 9, air inlet connects ternary catalyzing unit 9, and the inlet scoop connects the suction inlet of blower fan 10; Motor 1, cam velometer 15, first all are connected external automatic control box 16 near switch 14, second near switch 12, electric-heating belt 13 and blower fan 10.
The use of this device is as follows:
1, the initial charge of moving first: open feeding cover 5 and throw in for the first time, throw in the garbage and the bacterial classification of clearing up that accounts for garbage amount 5% of appropriate amount, close feeding cover 5, the first and just can carry out startup work near switch 12 splice protections near second of switch 14 splice protections and discharging lid 6;
2, startup work: 1 work of automatic control box 16 actuating motors, motor 1 drive mixer 4 stirring garbages in the body 7 through worm reduction gear 2, belt drive unit 3 successively; Automatic control box control electric-heating belt 13 is guaranteed warm 75-80 ℃ fermentation during temperature keeps in the body 1, clears up bacterial classification and garbage is cleared up is carbon dioxide and water, and remaining is that ash is mainly calcium; In this process, because the otherness of different garbages, it is inhomogeneous to cause mixer to be subjected to moment, and belt drive unit 3 cam velometers 15 are sent to automatic control box with overload signal shuts down motor 1, the concurrent visual alarm of speaking;
3, exhaust emissions: automatic control box 16 starts blower fan 10, and the tail gas removing carbon dioxide that the garbage fermentation produces also may contain frowziness outward, the granulated garbage that tail gas filters in the tail gas through filter screen 11; Tail gas after the filtration is when the ternary catalyzing unit 8, and ternary catalyzing unit can powerful deodorization, and the noble metal platinum heating wire catalysis exhaust combustion of ternary catalyzing unit further is oxidized to the odorless colourless gas; Blower fan is not a tail gas of directly taking out heat, but takes out extraneous cold air through persuader 9, and when air sucked, because of speed forms negative pressure, tail gas and the cooling of air mixed diluting by ternary catalyzing unit sucks were discharged from then;
4, material toggling discharging: according to different garbages and subtract and hold dry requirement, after the difference that reaches setting is cleared up the processing time, open discharging lid 6, second near switch 12 disconnection protections, automatic control box 16 control mixers 4 stop stirring work and change material toggling work into, cover 6 places by the discharging of body 7 and will subtract the garbage dial-out of holding after handling, utilize gathering-device to collect simultaneously; Automatic control box control mixer stops after 4 material toggling 5-10 minutes automatically, fastens at discharging lid 6 to engage second and just allow mixer to start stirring once more after near switch 12;
5, reuse: when material toggling is discharged, in body, suitably leave 5% the garbage that holds after handling that subtracts, to make the bacterial classification of subsequent treatment; Open feeding cover 5 and directly throw in garbage, the process that repeats above-mentioned steps 2-4 is promptly reusable.

Claims (4)

1. galley refuse disposal installation, comprise motor (1), worm reduction gear (2), body (7) and automatic control box (16), automatic control box control motor connects the mixer (4) of worm reduction gear in belt drive unit (3) the transmission body of body one end, the body of mixer top is provided with feeding cover (5), it is characterized in that: described body (7) is coated with electric-heating belt (13), and organism sidewall is provided with the discharging lid (6) corresponding with mixer (4) position; The described body other end is provided with the tail gas inductive ventilation system that is communicated with the body inner chamber, the tail gas inductive ventilation system comprises screen pack (11), persuader (9) and blower fan (10), screen pack is arranged in the body, the body inner chamber passes through filter screen successively, ternary catalyzing unit (8) is communicated with persuader, and persuader is connected on the blower fan suction inlet; Described electric-heating belt all is connected automatic control box (16) with blower fan.
2. galley refuse disposal installation according to claim 1 is characterized in that: described feeding cover (5) and the contact-making surface of body (7) be provided be connected automatic control box (16) first near switch (14).
3. galley refuse disposal installation according to claim 1 is characterized in that: described discharging lid (6) and the contact-making surface of body (7) be provided be connected automatic control box (16) second near switch (12).
4. galley refuse disposal installation according to claim 1 is characterized in that: described belt drive unit (3) is provided with the cam velometer (15) that connects automatic control box (16).
CN2010205286888U 2010-09-09 2010-09-09 Kitchen garbage treatment device for ship Expired - Lifetime CN201815537U (en)

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Application Number Priority Date Filing Date Title
CN2010205286888U CN201815537U (en) 2010-09-09 2010-09-09 Kitchen garbage treatment device for ship

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Application Number Priority Date Filing Date Title
CN2010205286888U CN201815537U (en) 2010-09-09 2010-09-09 Kitchen garbage treatment device for ship

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CN201815537U true CN201815537U (en) 2011-05-04

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CN2010205286888U Expired - Lifetime CN201815537U (en) 2010-09-09 2010-09-09 Kitchen garbage treatment device for ship

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966528A (en) * 2010-09-09 2011-02-09 江苏南极机械有限责任公司 Marine kitchen garbage treatment device
CN101966527A (en) * 2010-09-09 2011-02-09 江苏南极机械有限责任公司 Refuse disposal system for marine galley and disposal method thereof
CN103822212A (en) * 2014-02-19 2014-05-28 华南理工大学 Device for drying ship garbage by using waste heat of smoke of marine incinerator
CN104492786B (en) * 2014-11-26 2016-06-29 中国海洋石油总公司 A kind of offshore platform refuse disposal installation extending the waste deposit time

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966528A (en) * 2010-09-09 2011-02-09 江苏南极机械有限责任公司 Marine kitchen garbage treatment device
CN101966527A (en) * 2010-09-09 2011-02-09 江苏南极机械有限责任公司 Refuse disposal system for marine galley and disposal method thereof
CN101966528B (en) * 2010-09-09 2012-09-26 江苏南极机械有限责任公司 Marine kitchen garbage treatment device
CN101966527B (en) * 2010-09-09 2012-10-10 江苏南极机械有限责任公司 Refuse disposal system for marine gallery and disposal method thereof
CN103822212A (en) * 2014-02-19 2014-05-28 华南理工大学 Device for drying ship garbage by using waste heat of smoke of marine incinerator
CN103822212B (en) * 2014-02-19 2016-08-17 华南理工大学 A kind of device utilizing marine incinerator fume afterheat to dry ship garbage
CN104492786B (en) * 2014-11-26 2016-06-29 中国海洋石油总公司 A kind of offshore platform refuse disposal installation extending the waste deposit time

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Granted publication date: 20110504