CN201809673U - Stone paper film-forming equipment - Google Patents
Stone paper film-forming equipment Download PDFInfo
- Publication number
- CN201809673U CN201809673U CN2010202381363U CN201020238136U CN201809673U CN 201809673 U CN201809673 U CN 201809673U CN 2010202381363 U CN2010202381363 U CN 2010202381363U CN 201020238136 U CN201020238136 U CN 201020238136U CN 201809673 U CN201809673 U CN 201809673U
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- Prior art keywords
- extruder
- air
- paper film
- film
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000004575 stone Substances 0.000 title claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000002156 mixing Methods 0.000 claims abstract description 9
- 230000007704 transition Effects 0.000 claims abstract description 8
- 238000002844 melting Methods 0.000 claims description 14
- 230000008018 melting Effects 0.000 claims description 14
- 239000004088 foaming agent Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 40
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 abstract description 4
- 238000001035 drying Methods 0.000 abstract description 3
- 230000002093 peripheral effect Effects 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 238000001125 extrusion Methods 0.000 abstract description 2
- 238000010096 film blowing Methods 0.000 abstract 2
- 235000013312 flour Nutrition 0.000 abstract 1
- 238000002347 injection Methods 0.000 abstract 1
- 239000007924 injection Substances 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000009966 trimming Methods 0.000 abstract 1
- 239000012752 auxiliary agent Substances 0.000 description 9
- 239000013590 bulk material Substances 0.000 description 8
- 238000001514 detection method Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 239000000523 sample Substances 0.000 description 7
- 238000004898 kneading Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- -1 polyethylene Polymers 0.000 description 5
- 239000004604 Blowing Agent Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000005273 aeration Methods 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000013138 pruning Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Abstract
The utility model provides stone paper film-forming equipment consisting of an extruder and a film blowing device that are horizontally and linearly arranged. The stone paper film-forming equipment has low requirement for factory buildings, is not limited by fields, is safe, simple in process and low in cost, is produced by a dry method, and has no pollution. In the equipment, the extruder is provided with a feeding press heating section, a foamed auxiliary injection interface and cooling temperature-control mixing section, and a heating melt extrusion section; and the film blowing device comprises a compressor, a compressed air refilling interface, an air blower, an air-cooled air ring, a V-shaped gradual flattening and planishing transition frame, and a traction-stretching and flattening roller. The operation process of the equipment is as follows: a clustered material made by modifying and mediating of inorganic mountain flour and the like enters in the extruder and is heated, auxiliaries are injected so as to melt the material and extrude the material out of a mold nozzle, a paper film pipe is internally filled with compressed air to blow the material into films, a paper film base material is formed by traction and stretching, peripheral air cooling, shaping and evening, and edge cutting, corona, coating, drying and trimming are carried out to form a stone paper product.
Description
Technical field:
The invention belongs to light two industry fields, relate to the stone papermaking production equipment, particularly a kind of equipment of making novel stone paper.
Background technology;
Existing Taiwan Long Meng environmental protection paper Group Co.,Ltd, use the natural inorganic breeze, polyethylene, auxiliary agents etc. through mixing kneading, are made granular material, control extruder temperature makes granular materials softening, through screw rod transmission, make melt and dissolved material from zero font mould mouth discharging, shape film forming pipe, in the film pipe, inflate with compressed air, the cooling of outside the film pipe, drying, simultaneously by stretch, draw-gear, it is overhanging that the film pipe is prolonged in reaching, through the clip wheel traction, bilateral again pruning, corona rolling after drying by compound, coating, are made the environmental protection paper with two-way tissue intensity again.
The method process with inflation film manufacturing machine blowing material film substantially is identical, and its manufacturing technology and equipment have following deficiency:
1, equipment is many; Granulation process is arranged, when comminutor is made particle, must carry out water-cooled to material and make particle, otherwise particle adhesion.And the particle that water-cooled is made must carry out dried to particle before entering extruder, otherwise the finished particle surface has the moisture content about 0.3% to 0.5% can cause product surface out-of-flatness and pore phenomenon to produce.
2, the place is limited, the production cost height, and potential safety hazard is big: the film mouth of blown film device is 90 ° vertically upward, and film pipe wide cut is big, and it is highly all more than 9 meters, and the manufacturing cost height of factory building brings hidden danger to safety operation simultaneously.
3, the stone paper grammes per square metre of making is big.
Summary of the invention:
The object of the invention is to provide a kind of a kind of stone paper film forming device that the blown film device is a horizontal direction of extruding.Form by extruder and blown film device.
The present invention is achieved through the following technical solutions:
A kind of stone paper film forming device, by extruder, the blown film device is formed.Extruder becomes the horizontal horizontal type device of horizontal yi word pattern with the blown film device; Extrude six meters of captains, before dividing in back three sections, leading portion is that feeding is pressed into bringing-up section, the stage casing is auxiliary agent grouting socket and cooling temperature control mixing section, back segment is the heating and melting extruding zone; Whole each section of barrel be having heaters and temperature-detecting device all, regulates temperature control respectively automatically; The blown film section is about five meters, and the blown film device comprises that compressor and compressed air charge into interface, and air blast and air-cooled vane flatten roll with V-shape transition frame that progressively flattens and traction stretching and form.
The extruder of described stone paper film forming device becomes horizontal yi word pattern lateral means with the blown film device; Extruder divides three sections, leading portion A is that feeding is pressed into bringing-up section, material enters from hopper U, have two formula pressure roller Z that draw to do rotation relatively under the hopper, can make the bulk material effectively feed barrel, the screw rod X in the barrel is slowly rotation after buncher M and gearbox L speed change, material is pressed into, the outer having heaters J of barrel, heating and melting material, barrel are furnished with temperature detection probe CW outward.
Stage casing B has auxiliary agent grouting socket R and T, can be used for gas foaming agent and nucleator and injects and be connected Pressure gauge, is furnished with recirculated cooling water S liquid distribution thereafter, is used to control the barrel temperature.Barrel is furnished with temperature detection probe CW outward.
Back segment C is the heating and melting extruding zone: be furnished with switchable sieves sheet G between the posterior segment; Barrel outer having heaters J, progressively heating and melting material.Barrel is furnished with temperature detection probe CW outward.Zero font mould mouth front end has compressed air K to charge into interface N.
Blown film device D section partly has: the compressed air that is included in the die head front end charges into interface, and air blast F and air-cooled vane E can have the two-stage air cooling equipment, progressively flatten the V-shape transition frame, and traction stretches and flattens roll W composition.
Extruding and blown film equipment operation of described stone paper film forming device:
With the natural inorganic breeze, add auxiliary agent, by modification, add polyethylene and polypropylene again, it is stand-by that the bulk material is made in the material kneading.
The bulk material that kneading is made, U enters from the extruder hopper, there are two formula pressure roller Z that draw to do rotation relatively under the hopper, can make the bulk material effectively feed barrel, screw rod X in the barrel is slowly rotation after buncher M and gearbox L speed change, with the material force feed, by the outer heater heating of barrel, make the material fusion, control extruder leading portion is that feeding presses people's section barrel temperature between 140 ℃-160 ℃.
Stage casing B has auxiliary agent grouting socket R and T, with compression pump injecting gas blowing agent and nucleator, in conjunction with the recirculated cooling water S liquid distribution of its heater heating with the cooling barrel, be used for regulating control barrel temperature, barrel is furnished with temperature detection probe CW outward, detect its melting temperature of control between 100 ℃-120 ℃, its purpose is to make the abundant mixing of material and expanded material and nucleator, controls it and does not foam.
Extruder back segment C, i.e. material melting section, the outer having heaters J of barrel before material extrusion die mouth, progressively heats melt and dissolved material again, controls its melting temperature between 130 ℃-160 ℃.When the melting material was extruded zero font mould mouth, control mould mouth temperature was between 170 ℃-180 ℃.
Have compressed air K to charge into interface N on die head front end next door, control charges into the size of compressed air K, can regulate the thickness of paper film base material H.
Blown film section D in paper film pipe H, charges into compressed air K, carries out blown film, and the film pipe is outwards expanded, and the paper film base material is vertical uniformly extension all laterally, and is peripheral air-cooled, and the two-stage air cooling equipment can be arranged, air-cooled to the paper film by air blast F and air-cooled vane E, typing; Stretch by traction, the paper film enters and progressively flattens the V-shape transition frame, offsets through roll W again, and paper film pipe rolls into yi word pattern, forms the paper film base material; Its method is, adjusts the rotating speed of traction rollers W, and the aeration quantity of control paper film pipe compressed air can be made 100 microns stone paper to 300 micron thickness, if need not little foaming technique, can make 50 microns stone paper to 150 micron thickness.
The paper film base material is by cutting edge, and corona is coated with, oven dry, and finishing forms the stone paper product.
Beneficial effect:
Through the bulk material that kneading is made, need not make particle, material is directly from hopper feeding extruder.Extruder and blown film device are the yi word pattern horizontal direction, and be laterally horizontal, less demanding to factory building, and the place is not limited, safety.The paper film base material reduces its grammes per square metre through little foaming.
Description of drawings:
Fig. 1 is the stone paper film forming device structural representation.Fig. 2 is the equipment work procedure chart.
Among Fig. 1: A is the extruder leading portion, i.e. the feeding section of being pressed into; B is the extruder stage casing, and promptly auxiliary agent adds the temperature control mixing section; C is the extruder back segment, i.e. the heating and melting extruding zone; D is the blown film section, and E is a vane, and F is an air blast, the sieve sheet of G for switching, H is the paper film base material, and J is a heater, and Y is a compressor, N is the compressed air interface, and K is a compressed air, and M is a motor, L is a gearbox, and R, T are the auxiliary agent inlet, and U is a hopper, O is the mould mouth, and P is a die head, and V is for flattening transition frame, X is the barrel extruding screw, and Z draws formula feeding pressure roller for two, and I is the cutting edge device.
The specific embodiment:
As shown in Figure 1 and Figure 2, a kind of stone paper film forming device and technology, by extruder, the blown film device is formed.Extruder becomes the horizontal horizontal type device of horizontal yi word pattern with the blown film device; Extrude six meters of captains, before dividing in back three sections, leading portion A is that feeding is pressed into bringing-up section, stage casing B has auxiliary agent grouting socket and cooling temperature control mixing section, back segment C is the heating and melting extruding zone; Whole each section of barrel be having heaters J and temperature-detecting device CW all, regulates temperature control respectively automatically; The blown film device comprises that partly compressor Y and compressed air charge into interface K, and air blast F and air-cooled vane E progressively flatten transition frame with V-shape, and traction stretches and flattens roll shaft W composition.
With the heating of natural inorganic breeze, add auxiliary agent, by modification, add the polyethylene and the polypropylene of weight again, heating, mixing, the bulk material is made in the material kneading.
The bulk material that kneading is made, U enters from hopper, there are two formula pressure roller Z that draw to do rotation relatively under the hopper, can make the bulk material effectively feed barrel, screw rod X in the barrel is slowly rotation after buncher M and gearbox L speed change, with the material force feed, and the outer heater J heating of barrel, with the material fusion, barrel is furnished with temperature detection probe CW outward.Control extruder leading portion is that the feeding section of being pressed into barrel temperature is between 140 ℃-160 ℃.
When material enters stage casing B, pass through compression pump, blowing agent and nucleator are injected barrel by interface R and T, the extruder stage casing is furnished with heater J equally, and have the cooling barrel recirculated cooling water S liquid distribution, control its melting temperature between 100 ℃-120 ℃, make the abundant mixing of material and blowing agent and nucleator, and do not foam.Barrel is furnished with temperature detection probe CW outward.
Is furnished with switchable sieves sheet G between the posterior segment.
Extruder back segment C, i.e. material melting section, the outer having heaters J of barrel before material is extruded, progressively heats melt and dissolved material again, and when the melting material was extruded zero font mould mouth, control mould mouth temperature was between 170 ℃-180 ℃.Barrel is furnished with temperature detection probe CW outward.
Blown film section D in paper film pipe H, charges into compressed air K, carries out blown film, and the film pipe is outwards expanded, and the paper film base material is vertical uniformly extension all laterally, and is peripheral air-cooled, and the two-stage air cooling equipment can be arranged, air-cooled to the paper film by air blast F and air-cooled vane E, typing; Stretch by traction, the paper film enters and progressively flattens the V-shape transition frame, and through flattening roll W, paper film pipe rolls into yi word pattern again, forms the paper film base material; Its method is, adjusts the rotating speed of traction rollers W, and the aeration quantity of control paper film pipe compressed air can be made 100 microns stone paper to 300 micron thickness, if need not little foaming technique, can make 50 microns stone paper to 150 micron thickness.
The paper film base material is by cutting edge, and corona is coated with, oven dry, and follow-up flow processs such as finishing form the stone paper product.
Claims (1)
1. a stone paper film forming device is characterized in that, by extruder, the blown film device is formed; Extruder becomes horizontal yi word pattern lateral means with the blown film device; Extrude six meters of captains, before dividing in back three sections, leading portion is that feeding is pressed into bringing-up section, the stage casing is gas foaming agent and nucleator grouting socket and mixing temperature cooling, back segment is the heating and melting extruding zone; Whole each section of barrel be having heaters and temperature-detecting device all, regulates temperature control respectively automatically; The blown film device comprises that partly compressor and compressed air charge into interface, and outer colod-application air blast of film pipe and air-cooled vane and progressively flatten transition frame, and traction stretches and flattens roll and form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202381363U CN201809673U (en) | 2010-06-06 | 2010-06-06 | Stone paper film-forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202381363U CN201809673U (en) | 2010-06-06 | 2010-06-06 | Stone paper film-forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201809673U true CN201809673U (en) | 2011-04-27 |
Family
ID=43892614
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202381363U Expired - Lifetime CN201809673U (en) | 2010-06-06 | 2010-06-06 | Stone paper film-forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201809673U (en) |
-
2010
- 2010-06-06 CN CN2010202381363U patent/CN201809673U/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: FUJIAN NAN'AN XINYINGLEI STONE MATERIAL CO., LTD. Free format text: FORMER OWNER: MEILUNDA (FUJIAN) PAPER INDUSTRY TECHNOLOGY CO., LTD. Effective date: 20110816 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 364300 LONGYAN, FUJIAN PROVINCE TO: 362300 QUANZHOU, FUJIAN PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20110816 Address after: 362300 Daying Industrial Zone, Fujian, Nanan Patentee after: Fujian Nan'an Xinyinglei Stone Materials Co., Ltd. Address before: 364300 Fujian province Wuping County Industrial Park Merenda (Fujian) Paper Technology Co Ltd Patentee before: Meilunda (Fujian) Paper Industry Technology Co., Ltd. |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160408 Address after: Xiang Long 364300 Wuping County of Fujian province to Yongping CA Cun crook No. 80 Patentee after: Chen Meizhang Address before: 362300 Daying Industrial Zone, Fujian, Nanan Patentee before: Fujian Nan'an Xinyinglei Stone Materials Co., Ltd. |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20170622 Address after: 361100 room 1, building 17, No. two, Jin Fu Road, Tongan District, Xiamen, Fujian, 301 Patentee after: Fujian grand investment Technology Co., Ltd. Address before: Xiang Long 364300 Wuping County of Fujian province to Yongping CA Cun crook No. 80 Patentee before: Chen Meizhang |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20181213 Address after: 030000 Room 3003, Building 3, Wanguocheng, 16 Changfeng Street, Wanbailin District, Taiyuan City, Shanxi Province Patentee after: Shanxi Dianshi Chenjing Technology Co. Ltd. Address before: Room 301, No. 1 Workshop, 17 Jinfu Second Road, Tong'an District, Xiamen City, Fujian Province Patentee before: Fujian grand investment Technology Co., Ltd. |
|
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110427 |