The full-automatic waste plastic oil-refining machine of environment-friendly and energy-efficient
Technical field
The utility model relates to a kind of waste plastic oil-refining machine, but especially a kind of integrated full-automatic waste plastic oil-refining machine of environment-friendly and energy-efficient that does not cause environmental pollution, the less non-stop run of power consumption and can control automatically.
Background technology
At present, known a kind of waste plastic oil-refining machine working process is generally step, and energy consumption is higher, and environmental-protecting performance is not ideal enough.Though other has a kind of waste plastic oil-refining machine performance that can non-stop run more satisfactory, belongs to the device cluster type, and is bulky, is not integrated apparatus.
Summary of the invention
In order to overcome existing waste plastic oil-refining machine service intermittent, energy consumption and environmental-protecting performance are not ideal enough, perhaps bulky, be not the deficiency of integrated apparatus, the utility model provide a kind of can non-stop run, do not cause environmental pollution, energy consumption is lower, and the full automatic control integral structure can realize dropping into the disposable integrated full-automatic waste plastic oil-refining machine of environment-friendly and energy-efficient that directly is transformed into fuel oil behind the plastic waste easily and efficiently.
Technical scheme
The technical scheme that its technical problem that solves the utility model adopts is: be divided on the trilaminar integrated form frame at one, catalyst converter, cut device, condenser are installed in the upper strata, the coaxial installation feed appliance in middle level, chlorine purifier, cracker, slag off apparatus, compressor is installed by lower floor, combustion heater, cooling-water pump, neutralizer, drive-motor, electric appliance control box, order connects feed appliance, chlorine purifier, cracker, slag off apparatus, catalyst converter, cut device, condenser.Connect combustion heater-cracker with pipeline respectively again, chlorine purifier-neutralizer, cooling-water pump-condenser, condenser-compressor, cooling-water pump-slag off apparatus, cooling-water pump-feed appliance, cooling-water pump-neutralizer, the import of neutralizer outlet-combustion heater.Feed appliance, chlorine purifier, cracker, catalyst converter, cut device, condenser, neutralizer and the transmitter from each installation above the combustion heater are connected with the signal input part of electric appliance control box with conductor wire respectively.After supply lead inserts electric appliance control box, be connected respectively to feed appliance drive-motor, compressor, combustion heater, cooling-water pump with conductor wire from the clutch end of electric appliance control box.Connect power supply, but the direct production that starts the machine after feeding intake goes out vapour, diesel oil, the outer no waste discharging of removing carbon dioxide.The microprocessor of installing in the electric appliance control box is according to the instant data from each sensor feedback, behind the valid data of contrast microprocessor stores, the switching of the rotating speed of the temperature when controlling machine works respectively, pressure and feed appliance drive-motor and compressor electric motor, combustion heater and each valve of cooling-water pump by each executive circuit, and in time carry out fault handling, guarantee machine safe operation under optimum all the time.
Beneficial effect
The beneficial effects of the utility model are, use the single machine just can be automatically directly with the disposable fuel oil that changes into of plastic waste under pollution-free, less energy-consumption situation, and the machine serialization is worked, and structure is simpler.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is a technological process skeleton diagram of the present utility model.
Fig. 2 is the insight structural map of integrated full-automatic first embodiment of waste plastic oil-refining machine of environment-friendly and energy-efficient.
Fig. 3 is the insight structural map of second embodiment of the integrated full-automatic waste plastic oil-refining machine of environment-friendly and energy-efficient.
1. feed appliances among the figure, 2. chlorine purifier, 3. cracker, 4. slag off apparatus, 5. catalyst converter, 6. cut device, 7. condenser, 8. compressor, 9. gas burner, 10. cooling-water pump, 11. neutralizers, 12. reducing motors, 13. electric appliance control box, 14. connect pipeline, and 15. connect lead, 16. valve, 17. electric heaters, 18. frames, 19. feeding spiro rod, 20. agitators, 21. stock pushers.
Embodiment
In Fig. 1, stock pusher 21 is installed in downwards above the feed appliance 1, reducing motor 12 is parallel be installed in feed appliance 1 below, adopt chain gear between reducing motor 12 and the feeding spiro rod 19.Feed appliance 1, chlorine purifier 2, cracker 3, slag off apparatus 4 companies of scurrying connect, and the axle of feeding spiro rod 19, agitator 20 and slag off apparatus runs through wherein, and catalyst converter 5 is installed in cracker 3 tops, and its import air outlet direct and cracker connects.Catalyst converter 5, cut device 6, condenser 7 usefulness pipelines 14 connect in series, the outlet of condenser 7 is attached to the compressor 8 that orlop is installed through pipeline 14 again, be attached to gas burner 9 by compressor 8, the flame tube of gas burner 9 is divided into two arms, one arm is connected to the heating chamber of cracker 3, and an arm is connected to the heating chamber of chlorine purifier 2.Chlorine purifier 2 usefulness pipe connection are to neutralizer 11, and the gas that gas after the dechlorination and slag off apparatus 4 overflow by the inlet mouth of pipeline 14 importing gas burners 9, sucks combustion chamber and high-temperature fuel gas and burns simultaneously to remove peculiar smell, and the flue by cracker 3 discharges again.Water pump 10 respectively with pipe connection to slag off apparatus 4, condenser 7, compressor 8 for they provide recirculated cooling water, be connected to neutralizer 11 simultaneously make up water be provided.Electric appliance control box 13 is connected with reducing motor 12, feed appliance 1, chlorine purifier 2, compressor 8, gas burner 9, cooling-water pump 10 and each valve that is associated 16 respectively by connecting lead 15, and the working condition of complete machine is dynamically controlled.
In embodiment illustrated in fig. 2, reducing motor 12, neutralizer 11, electric appliance control box 13 are installed by the lower floor of frame 18, and compressor 8 is installed at the back side of electric appliance control box 13, and gas burner 9, cooling-water pump 10 are installed in the back.Feed appliance 1, chlorine purifier 2, cracker 3, slag off apparatus 4 are installed in the upper strata of frame 18.Catalyst converter 5, cut device 6, condenser 7 are installed above the shell of cracker 3.The bottom of catalyst converter 5 has through hole to communicate with the heating chamber of cracker 3, catalyst converter 5 is a multitube gas heating formula catalyst converter, high-temperature fuel gas to cracker 3 heating after, enter and pass catalyst converter from the bottom of catalyst converter 5, the heatable catalytic converter tube wall is at last from the flue emptying at catalyst converter 5 tops.The heating kettle of cut device 6 bottom directly contacts with the hot gas flow of heating pyrolyze device by the through hole on cracker 3 tops, required heat energy when obtaining cut.Stock pusher 21 is installed in the top of feed appliance 1, and with the downward push feed device 1 of raw material, stock pusher 21 can be pneumatic, hydraulic pressure or adopt linear electric motors during work.Feed appliance 1, chlorine purifier 2, cracker 3, slag off apparatus 4 adopt flange connection, coaxial installation.The axle of feeding spiro rod 19, agitator 20 and slag off apparatus 4 passes the axle center of above-mentioned feed appliance 1, chlorine purifier 2, cracker 3, slag off apparatus 4 tie-in modules, with they coaxial installations, but adopt mortise and tenon to connect each other, the change in location of generation and the gap variation issue that part produces are installed behind expanded by heating to solve parts.Tilting scraper plate is housed on the agitating wing of agitator 20, and the carbon slag that when stirring raw material is produced after cracking is scraped the ingress of putting slag off apparatus 4, discharges machine by slag off apparatus 4.The chlorine that chlorine purifier 2 is collected, in the water seal at its top with the aquation synthetic hydrochloric acid of comparatively high temps after, enter in the neutralization tank 11 by pipeline with residual air, hydrochloric acid is temporary, and residual air enters gas burner 9 by pipeline together with the residual air of slag off apparatus 4 and burns simultaneously with high-temperature fuel gas, both utilize wherein contained heat energy, removed stink wherein again, improved environmental-protecting performance.The water-in of chlorine purifier 2 top water seals is connected to the water outlet of cooling-water pump 10 with pipeline 14, and the make up water of chlorine purifier 2 is provided.The gas line of burner 9 is divided into two, and the heating chamber bottom with cracker 3 connects, and the heating chamber bottom with chlorine purifier 2 connects.Reducing motor 12 adopts chain drive with the type of drive of feeding spiro rod 19, and the rotating speed of reducing motor must be adjustable.Because the rotating speed of feeding spiro rod is lower, so complete machine is very steady when work, noise is very little.
In another embodiment shown in Figure 3, the self-produced gas quantity of considering of plastic waste raw material is lower, being not enough to supply with the complete machine heating uses, and chlorine purifier 2 relative consumption heat energy are less, and when adopting electrically heated, power consumption is also less, therefore the combustion gas air intake branch and the flue of chlorine purifier 2 have been removed, be provided with electric heater 17 for separately chlorine purifier 2, so that chlorine purifier 2 and cracker 3 are adopted electricity, gas heat supply separately respectively, to remedy the less deficiency of the self-produced gas quantity of plastic waste raw material.