CN201809129U - High-efficiency energy-saving fork lift truck lifting appliance - Google Patents

High-efficiency energy-saving fork lift truck lifting appliance Download PDF

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Publication number
CN201809129U
CN201809129U CN2010205217835U CN201020521783U CN201809129U CN 201809129 U CN201809129 U CN 201809129U CN 2010205217835 U CN2010205217835 U CN 2010205217835U CN 201020521783 U CN201020521783 U CN 201020521783U CN 201809129 U CN201809129 U CN 201809129U
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China
Prior art keywords
fork
fork truck
guide frame
cylinder
frame
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Expired - Lifetime
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CN2010205217835U
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Chinese (zh)
Inventor
曾卫东
潘亚敏
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Shanxi Guoli Information Technology Co Ltd
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Shanxi Guoli Information Technology Co Ltd
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Abstract

The utility model relates to a battery fork lift truck, particularly a high-efficiency energy-saving fork lift truck lifting appliance. The fork lift truck lifting appliance at least comprises a fork lift truck body, a fork frame, a left fork, a right fork and a guide frame, wherein the fork frame is connected to the front end of the fork lift truck body; the fork frame is connected with the guide frame through a guide groove in a sliding way; the left and right horizontal forks are connected with the fork frame through fork rods; the upper end of the guide frame is connected with the upper end of the fork lift truck body through left and right front large arm actuating cylinders; the lower end of the guide frame is fixed with the chassis of the fork lift truck body; and the fork frame slides up and down on the guide groove along the guide frame under the driving action of a transmission belt/chain. The utility model is characterized in that the lower end of a transverse lifting lever is perpendicularly fixed with a push rod of an electric cylinder, and the electric cylinder is fixed to the center of the guide frame in a bilateral symmetry mode. The battery fork lift truck uses electric ball screws instead of the truck fork actuating cylinder, front large arm rotating cylinder, steering cylinder, truck fork transverse motion cylinder and other hydraulic cylinders.

Description

A kind of high-efficiency and energy-saving type fork truck bont
Technical field
The utility model relates to a kind of batter fork lift truck, relate in particular to a kind of high-efficiency and energy-saving type fork truck bont, its adopt electric ball screw replace batter fork lift truck car fork driving oil cylinder, preceding big swing cylinder, turn to the batter fork lift truck of hydraulic rams such as oil cylinder, car fork side travel oil cylinder.
Background technology
The power of present batter fork lift truck produces by car fork driving oil cylinder, preceding big swing cylinder, turns to oil cylinder, car fork side travel oil cylinder to provide.When fork truck was worked, the motor drives Hydraulic Pump rotated, and is connected to each oil cylinder by hydraulic tubing again, and with manually reaching motorized valve control oil circuit.But there is following problem in existing hydraulic efficiency pressure system:
1, hydraulic tubing connects complicated and easily produces leakage of oil and system's installation inconvenience.
2, hydraulic efficiency is low, so batter fork lift truck generally all adopts independent motor to drive Hydraulic Pump.Because the principle of work and the manufacture craft of Hydraulic Pump make that the work efficiency of system is lower, cause the waste of the energy.
3, steer motor full-load operation ceaselessly in the fork truck working process is generally adopted in the fluid-link steering of existing batter fork lift truck, also caused unnecessary waste, and reduced operable time after the charging once more, increased the wearing and tearing of steer motor and Hydraulic Pump simultaneously.
4, hydraulic efficiency pressure system is brought fork truck single-piece decrease in efficiency, reliability reduction, big, the energy consumption increase of operation noise, the manufacturing cost height, and the system complex installation difficulty is big.
Summary of the invention
The utility model purpose provides a kind of high-efficiency and energy-saving type fork truck bont, and installation inconvenience, driving efficiency that fluid power system was brought are low, service life is low because of adopting, the operation technical matters that noise is big, reliability is low to solve existing batter fork lift truck.
The purpose of this utility model is to realize like this, a kind of high-efficiency and energy-saving type fork truck bont, which comprises at least the fork truck body, be connected the jaw frame of fork truck body front end, jaw and guide frame, jaw frame and guide frame are by the guide groove sliding block joint, two jaws on level one the first from left right side are by forked rod and jaw frame sliding block joint, guide frame upper end by about before big arm driving cylinder be connected the upper end of fork truck body, guide frame lower end and fork truck body chassis are fixed, the jaw frame slides up and down at guide groove at belts/chain drive lower edge guide frame and claims to move, article two, belts/chain one end and jaw frame are fixed, the other end is fixed on the fork truck body, article two, flexibly connect by horizontal lifting bar transition in the middle of the belts/chain, it is characterized in that: laterally vertically captive joint with the push rod of electronic cylinder in the lifting bar lower end, and electronic cylinder is fixed on left-right symmetric position, guide frame center.
Described electronic cylinder comprises electrical motor, gear pair, gear case, transmission shaft, drive bearing and push rod, electrical motor is by change-speed box or direct connection gear pair, gear pair is fixed in the gear case, gear pair connects transmission shaft simultaneously, transmission shaft is connected with the drive bearing bearing, and gear pair makes transmission shaft and motor reel constitute parallel construction; Electronic cylinder is connected with the operating mechanism of fork truck body, starts, stops, stretching out, withdraws by operating mechanism control push rod.
Electronic cylinder in the described guide frame is two groups, stands vertically between the framework of the guide frame left and right sides, and the left electronic cylinder of two groups of electronic cylinders and the balanced layout of right electronic cylinder, the left push rod of left electronic cylinder and right electronic cylinder, right push rod are connected with laterally lifting bar is vertical.
Position sensor in the described electronic cylinder; Position transduser is magnetic induction sensor or opto-electronic pickup, and the output signal of position transduser is sent into operating mechanism; Operating mechanism drives the push rod telescopic location that actuating unit is guaranteed electronic cylinder, reaches the raised position of control jaw.
Described push rod is an electric ball screw, or the connector of electric ball screw, is used for the set position transduser along push rod straight line moving direction position sensor.
The advantage that the utlity model has is:
1, the utility model fork truck makes the system effectiveness height because whole drive system adopts a plurality of motors to drive respectively and control, and system's consumed energy hardly when not walking or do not promote.
2, the utility model fork truck is convenient to realize the sequencing no-man control.The position feedback mechanism of each electric ball screw cylinder is sent to the fork truck control system with the position of real-time detected electric ball screw.The height that forks object that the fork truck control system will be once, the anglec of rotation, travel distance, the heap of back steering wheel unload the height of object, position, track route record and store.By after being provided with of operating personal, full electric forklift can carry out the unmanned work of sequencing by former route according to the height that different automatically height that forks object and heap unload object.
3, electric ball screw cylinder of the present utility model has forced stroke and work speed is accurately controlled, reliability is high, can not produce leakage of oil, system's advantage easy for installation.Adopt ball screw assembly, or lead screw pair to carry out movement conversion, have the advantage of conversion efficiency height, long service life.
4, electric ball screw cylinder operation noise of the present utility model is low, environmentally safe.Low cost of manufacture.
5, electric ball screw cylinder of the present utility model have manufacturing high conformity, be convenient to the advantage of repair and replacement.
Description of drawings
Fig. 1 is the utility model embodiment 1 structural representation;
Fig. 2 is the side-looking structural representation of Fig. 1;
Fig. 3 is electronic cylinder structure scheme drawing;
Fig. 4 is the utility model embodiment 2 structural representations.
Among the figure: 1, fork truck crotch; 2, jaw; 3, forked rod; 4, belts/chain; 5, lifting bar; 6, guide frame; 7, push rod; 8, preceding big arm driving cylinder; 9, electronic cylinder; 10, fork truck moves wheel; 11, Left Drive band/chain; 12, right belts/chain; 13, left electronic cylinder; 14, right electronic cylinder; 15, left push rod; 16, right push rod; 17, fork truck body; 18, jaw guide frame; 19, guide groove; 20, operating mechanism; 21, gear pair; 22, change-speed box; 23, electrical motor; 24, gear case; 25, transmission shaft; 26, drive bearing.
The specific embodiment
Embodiment 1
As Fig. 1, shown in Figure 2, a kind of high-efficiency and energy-saving type fork truck bont, which comprises at least fork truck body 17, be connected the jaw frame 1 of fork truck body 17 front ends, jaw 2 and guide frame 6, jaw frame 1 passes through guide groove 19 sliding block joints with guide frame 6, two jaws 2 on level one the first from left right side are by forked rod 3 and the fixation fork headstock 1 sliding block joint, guide frame 6 upper ends by about before big arm driving cylinder 8 be connected the upper end of fork truck body 17, guide frame 6 lower ends and fork truck body 17 chassis are fixed, there is jaw guide frame 18 at jaw frame 1 two ends, jaw guide frame 18 slides up and down at guide groove 19 at belts/chain 4 drive lower edge guide frames 6 and claims to move, article two, belts/chain 4 one ends and jaw frame 1 are fixing, the other end is fixed on the fork truck body 17, article two, flexibly connect by horizontal lifting bar 5 transition in the middle of the belts/chain 4, it is characterized in that: laterally vertically captive joint with the push rod 7 of electronic cylinder 9 in lifting bar 5 lower ends, and electronic cylinder 9 is fixed on left-right symmetric position, guide frame 6 center.
Electronic cylinder 9 comprises electrical motor 23, gear pair 21, gear case 24, transmission shaft 25, drive bearing 26 and push rod 7, electrical motor 23 output shaft connection gear pairs 21, or by change-speed box 22 connection gear pairs 21, gear pair 21 is fixed in the gear case 24, gear pair 21 connects transmission shaft 25 simultaneously, transmission shaft 25 is connected with drive bearing 26 bearings, and gear pair 21 makes transmission shaft 25 and 23 formation parallel constructions of electrical motor.Electronic cylinder 9 is connected with the operating mechanism 20 of fork truck body 17, starts, stops, stretching out, withdraw by operating mechanism 20 control push rods 7.
Embodiment 2
As shown in Figure 3, for propulsive effort and the balance that strengthens fork truck, electronic cylinder 9 in the guide frame 6 is two groups, stand vertically between guide frame 6 left and right sides frameworks, the left electronic cylinder 13 of two groups of electronic cylinders and right electronic cylinder 14 balanced layouts, Left Drive band/chain 11 and right belts/chain 12 1 ends and jaw frame 1 are fixing, the other end is fixed on the fork truck body 17, the fork truck body has for 17 times fork truck to move wheel 10, article two, flexibly connect the left push rod 15 of left electronic cylinder 13 and right electronic cylinder 14 by horizontal lifting bar 5 transition in the middle of the belts/chain 4, right push rod 16 and horizontal 5 vertical connections of lifting bar.
Two groups of electronic cylinders all comprise electrical motor 23, gear pair 21, gear case 24, transmission shaft 25, drive bearing 26 and push rod 7, the electrical motor of electronic cylinder 13 in a left side and right electronic cylinder 14 is connected with the operating mechanism 20 of fork truck body 17, by moving, move down, start, stop on the left push rod 15 of operating mechanism 20 controls, the right push rod 16.
In the electronic cylinder angular transducer is arranged; Angular transducer is magnetic induction sensor or opto-electronic pickup, and the output signal of angular transducer is sent into operating mechanism 20; Operating mechanism 20 drives the push rod telescopic location that actuating unit is guaranteed electronic cylinder, reaches the raised position of control jaw 2.
The utility model fork truck body 17 comprises vehicular power-bottle, preceding big arm wheel word, car fork lateral driver device, steering hardware, big arm driving cylinder 8 before preceding big arm wheel word comprises, car fork lateral driver device comprises horizontal driving cylinder of left fork truck and right fork truck driving cylinder, and steering hardware comprises and turns to driving cylinder.Before big arm driving cylinder, horizontal driving cylinder of left fork truck and right fork truck driving cylinder and turn to driving cylinder can adopt equally to adopt the electric ball screw cylinder with electronic cylinder or part.
Comprise power control mechanism, position feedback mechanism, actuating unit and brake system in the electronic cylinder; Power control mechanism comprises motor and electric machine control system; Position feedback mechanism comprises the magnetic induction sensor with the coaxial setting of motor shaft; The output signal of magnetic induction sensor is sent into electric machine control system; Actuating unit comprises runner assembly and translation assembly; Runner assembly comprises bearing chamber, leading screw, is arranged on two pressure bearings in the bearing chamber; One end of leading screw is provided with outside thread, and coaxial being connected of gear wheel shaft in its other end and the gear pair is provided with the spacing pillow block vertical with the leading screw axis direction on its middle part circumference face; Spacing pillow block is arranged in the bearing chamber, and two bearings are separately positioned on the axial both sides of spacing pillow block; The translation assembly comprises limit base, be arranged on execution bar in the limit base, can be combined into the nut of ball screw assembly, or lead screw pair with leading screw; The external part of carrying out bar is provided with connector, and the other end of carrying out bar is provided with blind hole, and nut is embedded in the blind hole, and limit base is provided with can be for carrying out the axially movable centre hole of bar; Motor is fixed on a side of bearing chamber together with gear pair, and limit base is fixed on the another side of bearing chamber; But brake system comprises and motor or the coaxial solid brake disc of leading screw and the brake facing of locking brake disc that brake disc and brake plate are formed braking brake.Between centre hole and execution bar anti-wearing liner can be set, anti-wearing liner adopts the preparation of graphite nylon material.
Be not limited to rotate if carry out the external part of bar, the limiting stopper of two evaginations then need be set in the circumference side of carrying out bar; On limit base, be provided with simultaneously and can supply two two position-limited troughs that limiting stopper slides vertically; This moment, limit base also needed to be provided with two cover plates that are used for airtight position-limited trough.Limiting stopper is bumping square or semicircle spherical protrusions.
The bearing on the axial both sides of spacing pillow block can adopt thrust baring, radial bearing.
In order to seal, between execution bar external part and limit base respective end, oil sealing can be set.
Also can a turnover gas filtering installation be set, simultaneously as oil hole at the limit base sidewall.
Position feedback mechanism is sent to the fork truck control system with the position of real-time detected electric ball screw.Car fork driving cylinder can detect the height off the ground that is forked object at any time when work, and can write down and store.
When the motor of the electronic cylinder of fork truck is not worked, the braking brake of brake system will pin the position of current electric ball screw; When the work of car fork electric motor, braking brake will unclamp automatically.

Claims (6)

1. high-efficiency and energy-saving type fork truck bont, it is characterized in that: which comprises at least fork truck body (17), be connected the jaw frame (1) of fork truck body (17) front end, jaw (2) and guide frame (6), jaw frame (1) passes through guide groove (19) sliding block joint with guide frame (6), two jaws (2) on level one the first from left right side are by forked rod (3) and fixing, big arm driving cylinder (8) is connected the upper end of fork truck body (17) before about guide frame (6) upper end is passed through, guide frame (6) lower end and fork truck body (17) chassis are fixed, article two, belts/chain (4) one ends and jaw frame (1) are fixing, the other end is fixed on the fork truck body (17), article two, flexibly connect by horizontal lifting bar (5) transition in the middle of the belts/chain (4), laterally vertically captive joint with the push rod (7) of electronic cylinder (9) in lifting bar (5) lower end, and electronic cylinder (9) is fixed on left-right symmetric position, guide frame (6) center.
2. a kind of high-efficiency and energy-saving type fork truck bont according to claim 1, it is characterized in that: described electronic cylinder (9) comprises electrical motor (23), gear pair (21), gear case (24), transmission shaft (25), drive bearing (26) and push rod (7), electrical motor (23) is by change-speed box or direct connection gear pair (21), gear pair (21) is fixed in the gear case (24), gear pair (21) connects transmission shaft (25) simultaneously, transmission shaft (25) is connected with drive bearing (26) bearing, gear pair (21) makes transmission shaft (25) and electrical motor (23) axle formation parallel construction, and electrical motor (23) is connected with the operating mechanism (20) of fork truck body (17).
3. a kind of high-efficiency and energy-saving type fork truck bont according to claim 1, it is characterized in that: the electronic cylinder (9) in the described guide frame (6) is two groups, vertically establish between the framework of guide frame (6) left and right sides, the left electronic cylinder (13) of two groups of electronic cylinders and right electronic cylinder (14) are balanced to be arranged, left electronic cylinder (13) and the left push rod (15) of right electronic cylinder (14), right push rod (16) and horizontal vertical connection of lifting bar (5).
4. a kind of high-efficiency and energy-saving type fork truck bont according to claim 1 is characterized in that: position sensor in the described electronic cylinder.
5. a kind of high-efficiency and energy-saving type fork truck bont according to claim 4, it is characterized in that: described position transduser is magnetic induction sensor or opto-electronic pickup, and the mouth of position transduser is electrically connected with operating mechanism.
6. a kind of high-efficiency and energy-saving type fork truck bont according to claim 1, it is characterized in that: described push rod (7) is an electric ball screw, or the connector of electric ball screw, be used for the set position transduser along push rod straight line moving direction position sensor.
CN2010205217835U 2010-09-08 2010-09-08 High-efficiency energy-saving fork lift truck lifting appliance Expired - Lifetime CN201809129U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010205217835U CN201809129U (en) 2010-09-08 2010-09-08 High-efficiency energy-saving fork lift truck lifting appliance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010205217835U CN201809129U (en) 2010-09-08 2010-09-08 High-efficiency energy-saving fork lift truck lifting appliance

Publications (1)

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CN201809129U true CN201809129U (en) 2011-04-27

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CN2010205217835U Expired - Lifetime CN201809129U (en) 2010-09-08 2010-09-08 High-efficiency energy-saving fork lift truck lifting appliance

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103058102A (en) * 2011-10-21 2013-04-24 罗伯特·博世有限公司 Method and mechanism for continuously measuring lift height of carrying device of ground conveyor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103058102A (en) * 2011-10-21 2013-04-24 罗伯特·博世有限公司 Method and mechanism for continuously measuring lift height of carrying device of ground conveyor

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C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Free format text: FORMER OWNER: ZENG WEIDONG

Effective date: 20111223

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 710075 XI'AN, SHAANXI PROVINCE TO: 710119 XI'AN, SHAANXI PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20111223

Address after: 710119 high tech Zone, Shaanxi, Xi'an Zhang Road No. 83, No. 22

Patentee after: Shanxi Guoli Information Technology Co., Ltd.

Address before: 710075, No. 1, No. 17, No. 4, science and technology road, Shaanxi, Xi'an

Co-patentee before: Zeng Weidong

Patentee before: Shanxi Guoli Information Technology Co., Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: High-efficiency energy-saving fork lift truck lifting appliance

Effective date of registration: 20140325

Granted publication date: 20110427

Pledgee: Bank of Xi'an, Limited by Share Ltd, Xincheng branch

Pledgor: Shanxi Guoli Information Technology Co., Ltd.

Registration number: 2014610000002

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Registration number: 2014610000002

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