CN201807839U - Mobile phone sliding plate and nut laser welding fixture - Google Patents
Mobile phone sliding plate and nut laser welding fixture Download PDFInfo
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- CN201807839U CN201807839U CN 201020519224 CN201020519224U CN201807839U CN 201807839 U CN201807839 U CN 201807839U CN 201020519224 CN201020519224 CN 201020519224 CN 201020519224 U CN201020519224 U CN 201020519224U CN 201807839 U CN201807839 U CN 201807839U
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Abstract
Description
技术领域technical field
本实用新型涉及一种焊接夹具,特别是涉及一种手机下滑板与螺母激光焊接夹具。达到批量焊接后下滑板的平面度变化量小于0.01mm,使符合对平面度的技术要求。The utility model relates to a welding jig, in particular to a laser welding jig for a mobile phone slide plate and a nut. The change in flatness of the lower plate after batch welding is less than 0.01mm, which meets the technical requirements for flatness.
背景技术Background technique
如图1、2所示,手机下滑板1是由0.4mm厚的不锈钢板冲压制成,下滑板1的两侧滑设于上滑板的滑槽中,下滑板1的平面度直接影响手机滑盖的滑动质量,通常要求下滑板1的平面度为0.1mm,所述下滑板1上还设有多个用于安装C壳的螺母2,所述螺母2的孔径为M1.4,外径为2.5mm,高度为3.4mm和2.4mm两种。为减小焊接变形,所述螺母采用激光焊将其焊固于所述下滑板上,为了方便定位及焊接,所述下滑板1上开有定位孔,所述螺母2的端面加工有高度为0.4mm的台阶,台阶轴插入定位孔中。台阶面与下滑板的上表面贴平,台阶轴的端面与下滑板的下表面齐平,在下滑板的下表面,台阶轴的端面与定位孔之间进行激光焊。在自由状态下,下滑板焊后变形使平面度大大超过0.1mm的技术要求。考虑到冲压零件本身的平面度误差,以及其他因素,分配给焊接变形所造成的误差范围只能小于0.01mm。对于手机下滑板与螺母来说,其焊接的最大特点是板薄,焊接处于板内局部位置,这种局部加热及焊缝收缩极易造成薄板零件丧失稳定产生翘曲变形,通常解决方法是通过焊后整形、采用热压平,去应力退火,在焊接过程中采用夹具将被焊工件压紧,尽量减小焊接变形,需要将板压紧于螺母的台阶面上(如图3所示)。然而上述措施在手机下滑板与螺母的焊接中无法实施,1、手机下滑板批量很大,采用流水线大量生产,焊后若进行整形和热压平将使成本大大增加;2、螺母很小,采用夹具将下滑板压紧在螺母的台阶面上,将无法进行焊接。As shown in Figures 1 and 2, the
如何解决焊接变形问题是手机下滑板制造中急需解决的难题。How to solve the problem of welding deformation is an urgent problem in the manufacture of mobile phone sliding boards.
发明内容Contents of the invention
本实用新型的主要目的在于,克服现有的手机下滑板与螺母激光焊后存在的平面度不能满足技术要求的缺陷,而提供一种新型结构的手机上滑板与螺母激光焊接夹具,使手机下滑板与螺母激光焊后下滑板的平面度变化不超过0.01mm,且满足流水线量产需要。The main purpose of the utility model is to overcome the defect that the flatness of the existing mobile phone slide plate and nut laser welding cannot meet the technical requirements, and provide a new structure of mobile phone upper slide plate and nut laser welding fixture, so that the mobile phone can be lowered. After the slide plate and the nut are laser welded, the flatness of the slide plate does not change more than 0.01mm, which meets the needs of mass production on the assembly line.
本实用新型的目的及解决其技术问题是采用以下技术方案来实现的。The purpose of this utility model and its technical solution are to adopt the following technical solutions to achieve.
依据本实用新型提出的一种手机下滑板与螺母激光焊接夹具,包括底板、压紧于底板上的上压板及压紧装置,其中所述底板上设有螺母安装孔,所述螺母安装孔内设有顶压装置,所述上压板上相对于螺母安装孔位置设有直径大于所述螺母外径的焊接孔。According to the utility model, a mobile phone sliding board and nut laser welding fixture includes a base plate, an upper pressing plate pressed on the base plate and a pressing device, wherein the base plate is provided with a nut mounting hole, and the nut mounting hole is A pressing device is provided, and a welding hole with a diameter larger than the outer diameter of the nut is provided on the upper pressing plate relative to the nut installation hole.
本实用新型的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the utility model and the solution to its technical problems can also be further realized by adopting the following technical measures.
前述的手机下滑板与螺母激光焊接夹具,其中所述螺母安装孔为上下二同轴孔所构成的阶梯孔,其中上孔的直径与被焊螺母的外径滑动配合,下孔直径大于上孔直径;所述顶压装置,包括设于所述阶梯孔内的阶梯形顶杆,设于所述顶杆下面的弹簧及顶压所述弹簧的挡件。The aforementioned mobile phone slide plate and nut laser welding fixture, wherein the nut mounting hole is a stepped hole formed by two coaxial holes, the diameter of the upper hole is slidingly fitted with the outer diameter of the nut to be welded, and the diameter of the lower hole is larger than the upper hole Diameter; the pressing device includes a stepped push rod arranged in the stepped hole, a spring arranged under the push rod and a stopper for pressing the spring.
前述的手机下滑板与螺母激光焊接夹具,其中所述压紧装置,包括设于所述上压板和底板一侧的连接所述上压板和底板的铰链及设于所述上框和下框另一侧的快速压紧器。In the laser welding fixture for the lower plate and nut of the mobile phone mentioned above, the pressing device includes a hinge on one side of the upper plate and the bottom plate to connect the upper plate and the bottom plate, and a hinge on the other side of the upper frame and the lower frame. Quick presser on one side.
前述的手机下滑板与螺母激光焊接夹具,其中所述阶梯孔的下孔为直径大于上孔直径的螺孔,所述顶压弹簧的挡件为调压螺柱,所述调压螺柱螺设于所述阶梯下孔的螺孔中。The aforementioned mobile phone lower plate and nut laser welding fixture, wherein the lower hole of the stepped hole is a screw hole with a diameter larger than the diameter of the upper hole, and the stopper of the top pressure spring is a pressure regulating stud, and the pressure regulating stud is screwed. It is arranged in the screw hole of the lower hole of the ladder.
前述的手机下滑板与螺母激光焊接夹具,其中设有上框和下框,所述上框和下框上分别对应设有多组底板和上压板,所述顶压所述弹簧的挡件是所述下框。The aforementioned mobile phone lower plate and nut laser welding fixture is provided with an upper frame and a lower frame. The upper frame and the lower frame are respectively provided with multiple sets of bottom plates and upper pressure plates. The stopper that presses the spring is the box below.
前述的手机下滑板与螺母激光焊接夹具,其中所述压紧装置是设于所述上框和下框一侧的连接所述上、下框的铰链及设于所述上框和下框另一侧的快速压紧器。The aforementioned mobile phone slide plate and nut laser welding fixture, wherein the pressing device is a hinge that connects the upper and lower frames on one side of the upper frame and the lower frame, and a hinge that is arranged on the other side of the upper frame and the lower frame. Quick presser on one side.
前述的手机上滑板与螺母激光焊接夹具,其中所述压紧装置是于所述上框和下框的对角位置对应设有至少两组定位孔和定位销钉,所述上框和下框的两一侧分别设有快速压紧器。The above-mentioned mobile phone upper slide plate and nut laser welding fixture, wherein the pressing device is provided with at least two sets of positioning holes and positioning pins corresponding to the diagonal positions of the upper frame and the lower frame, and the upper frame and the lower frame The two sides are respectively provided with quick pressers.
前述的手机上滑板与螺母激光焊接夹具,其中所述上压板上的焊接孔的直径等于螺母外径加2~3mm。In the laser welding jig for the mobile phone upper slide plate and the nut, the diameter of the welding hole on the upper pressing plate is equal to the outer diameter of the nut plus 2 to 3 mm.
前述的手机上滑板与螺母激光焊接夹具,其中所述快速压紧器的型号为:20100、20300、20400、20800。The above-mentioned laser welding fixture for the upper slide plate and the nut of the mobile phone, wherein the models of the quick compactor are: 20100, 20300, 20400, 20800.
前述的手机下滑板与螺母激光焊接夹具,其中所述上框和下框上分别对应设有4~8组底板和上压板。In the aforementioned laser welding fixture for the lower plate and the nut of the mobile phone, the upper frame and the lower frame are respectively provided with 4 to 8 sets of bottom plates and upper pressure plates.
本实用新型与现有技术相比具有明显的优点和有益效果。借由上述技术方案,本实用新型手机下滑板与螺母激光焊接夹具可达到相当的技术进步性及实用性,并具有产业上的广泛利用价值,其至少具有下列优点:Compared with the prior art, the utility model has obvious advantages and beneficial effects. By virtue of the above-mentioned technical solution, the utility model of the mobile phone sliding plate and the nut laser welding jig can achieve considerable technical progress and practicality, and has a wide range of industrial application value. It has at least the following advantages:
1、本实用新型手机下滑板与螺母激光焊接夹具解决了手机下滑板与螺母激光焊的变形问题,下滑板焊后平面度的变形量小于0.01,满足技术要求,保证了产品质量。1. The laser welding fixture of the mobile phone sliding plate and the nut solves the deformation problem of the mobile phone sliding plate and the nut laser welding. The deformation of the flatness of the sliding plate after welding is less than 0.01, which meets the technical requirements and ensures the product quality.
2、本实用新型手机下滑板与螺母激光焊接夹具,采用一付夹具同时装夹多个被焊工件,不仅提高了生产率,由于一次组装所需时间与焊接时间相同,使生产线能按一定节拍有序进行,满足流水作业量产需求。2. The utility model adopts a pair of fixtures to clamp multiple workpieces to be welded at the same time, which not only improves the productivity, but also because the time required for one assembly is the same as the welding time, so that the production line can be adjusted according to a certain beat. sequence to meet the mass production needs of assembly line operations.
3、本实用新型手机下滑板与螺母激光焊接夹具,不仅使用方便,而且结构简单,符合成本效益,而确实具有产业上的利用价值,适于产业界广泛推广使用。3. The utility model of the mobile phone sliding plate and nut laser welding jig is not only convenient to use, but also simple in structure, in line with cost-effectiveness, and indeed has industrial utilization value, and is suitable for extensive promotion and use in the industry.
综上所述,本实用新型的手机下滑板与螺母激光焊接夹具具有上述诸多优点及实用价值,其不论在结构或功能上皆有较大改进,在技术上有显著的进步,并产生了好用及实用的效果,诚为一新颖、进步、实用的新设计。To sum up, the mobile phone sliding plate and nut laser welding fixture of the present invention has many advantages and practical value mentioned above. It has great improvement in structure and function, significant progress in technology, and has produced good results. It is a novel, progressive and practical new design with practical and practical effects.
上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,而可依照说明书的内容予以实施,并且为了让本实用新型的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solutions of the present utility model. In order to better understand the technical means of the present utility model, it can be implemented according to the contents of the description, and in order to make the above-mentioned and other purposes, features and advantages of the present utility model better It is obvious and easy to understand. The preferred embodiments are specifically cited below, together with the accompanying drawings, and detailed descriptions are as follows.
附图说明Description of drawings
图1是本实用新型手机下滑板与螺母激光焊接夹具所焊工件的外观立体示意图。Fig. 1 is a three-dimensional schematic diagram of the appearance of the workpiece welded by the mobile phone sliding plate and the nut laser welding jig of the present invention.
图2是本实用新型手机下滑板与螺母激光焊接夹具所焊工件的剖面图示意图。Fig. 2 is a schematic cross-sectional view of a workpiece welded by a mobile phone sliding plate and a nut laser welding jig of the present invention.
图3是常用焊接夹具的结构示意图。Fig. 3 is a structural schematic diagram of a commonly used welding fixture.
图4是本实用新型手机下滑板与螺母激光焊接夹具实施例一的结构剖视图。Fig. 4 is a structural cross-sectional view of
图5是本实用新型手机下滑板与螺母激光焊接夹具实施例二的结构示意图。Fig. 5 is a structural schematic diagram of
图6是本实用新型手机下滑板与螺母激光焊接夹具实施例三的结构示意图。Fig. 6 is a structural schematic diagram of Embodiment 3 of the laser welding jig for the sliding plate and the nut of the mobile phone of the present invention.
图7是本实用新型手机下滑板与螺母激光焊接夹具的俯视示意图。Fig. 7 is a top view schematic diagram of the mobile phone sliding plate and the nut laser welding jig of the present invention.
具体实施方式Detailed ways
为更进一步阐述本实用新型为达成预定实用新型目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本实用新型提出的手机下滑板与螺母激光焊接夹具其具体实施方式、结构、特征及其功效,详细说明如后。In order to further explain the technical means and effects of the utility model to achieve the intended purpose of the utility model, the specific implementation of the mobile phone sliding plate and nut laser welding fixture proposed according to the utility model will be described below in conjunction with the accompanying drawings and preferred embodiments. , structure, feature and effect thereof, detailed description is as follows.
实施例一Embodiment one
请参阅图4所示,本实用新型较佳实施例的手机下滑板与螺母激光焊接夹具,包括底板10、压紧于底板10上的上压板11及压紧装置40,其中所述底板10上设有螺母安装孔12,所述螺母安装孔12内设有顶压装置50,所述上压板11上相对于螺母安装孔12位置设有直径大于所述螺母外径的焊接孔13。Please refer to Fig. 4, the mobile phone lower plate and nut laser welding fixture of the preferred embodiment of the present invention includes a base plate 10, an upper pressing plate 11 pressed on the base plate 10 and a
所述螺母安装孔12为上下二同轴孔所构成的阶梯型螺母安装孔,其中上孔121的直径与被焊螺母2的外径滑动配合,下孔122为直径大于上孔直径;所述顶压装置50,包括设于所述阶梯型螺母安装孔12内的阶梯形顶杆51,设于所述顶杆51下面的弹簧52、顶压所述弹簧52的挡件,在本实施例中,所述下孔122为直径大于上孔直径的螺孔,所述顶压所述弹簧52的挡件是调压螺柱53,所述调压螺柱53螺设于所述阶梯下孔122的螺孔中。通过调节调压螺柱53对所述弹簧52的压力,可控制焊后变形量。The nut installation hole 12 is a stepped nut installation hole formed by two coaxial holes up and down, wherein the diameter of the upper hole 121 is slidingly matched with the outer diameter of the
所述上压板11上的焊接孔13的直径等于螺母外径加4~6mm。在满足焊接施工要求下,焊接孔的直径越小越好。The diameter of the welding hole 13 on the upper pressing plate 11 is equal to the outer diameter of the nut plus 4-6 mm. Under the condition of meeting the welding construction requirements, the smaller the diameter of the welding hole, the better.
为提高效率,本实施例中所述的底板和上压板上可同时组装焊接多块手机上滑板。In order to improve efficiency, the base plate and the upper platen described in this embodiment can be assembled and welded simultaneously with multiple mobile phone upper slide plates.
所述压紧装置40是:于所述底板10和上压板11的一侧设有铰链41,于所述底板和上压板的另一侧设有快速压紧器42。The
工作时,先将上压板11绕铰链41回转而打开,将螺母2放入底板10的上平面,放上手机下滑板1,将上压板11绕铰链反向回转扣合于底板10上,再用压紧装置40将手机下滑板1压紧于所述上压板11与底板10之间,所述螺母2在顶压装置50的作用下上顶所述手机下滑板1。通过调节所述顶压装置50的上顶力,可控制焊后变形量。When working, first turn the upper platen 11 around the
实施例二Embodiment two
图5是本实用新型实施例二的结构示意图。本实施例的手机下滑板与螺母激光焊接夹具,包括底板20、压紧于底板20上的上压板21及压紧装置40,其中所述底板20上设有螺母安装孔22,所述螺母安装孔22内设有顶压装置50,所述上压板21上相对于螺母安装孔22位置设有直径大于所述螺母外径的焊接孔23。Fig. 5 is a schematic structural diagram of
所述螺母安装孔22为上下二同轴孔所构成的阶梯型螺母安装孔,其中上孔221的直径与被焊螺母2的外径滑动配合,下孔222为直径大于上孔直径;所述顶压装置50,包括设于所述阶梯型螺母安装孔22内的阶梯形顶杆51,设于所述顶杆51下面的弹簧52。本实施例与实施例一的区别在于:设有上、下框24、25,多组所述上压板21及底板20分别固定于所述上、下框24、25内;其目的是为减轻重量。在本实施例中,所述顶压弹簧52的挡件是所述下框25,即所述顶杆51下面的弹簧52被下框25顶压。The
所述压紧装置40是于所述上框24和下框25的一侧设有连接上、下框的铰链41,所述上框24和下框25的另一侧设有快速压紧器42。The
工作时,先将上压板21通过上框绕铰链41回转而打开,将螺母2放入底板20的螺母安装孔22内,螺母被顶压装置50顶推,使螺母的台阶面高出底板的上平面,放上手机下滑板1,将上压板21绕铰链反向回转扣合于底板20上,再用压紧装置40将手机上滑板1压紧于所述上压板21与底板20之间,所述螺母2在顶压装置50的作用下上顶所述手机下滑板1。通过预先设计的所述顶压装置50中弹簧的上顶力,可控制焊后变形量。When working, the upper pressing
实施例三Embodiment three
如图6手机下滑板与螺母激光焊接夹具实施例三的结构示意图。包括底板30、压紧于底板30上的上压板31及压紧装置60,其中所述底板30上设有螺母安装孔32,所述螺母安装孔32内设有顶压装置50,所述上压板31上相对于螺母安装孔32位置设有直径大于所述螺母外径的焊接孔33。As shown in Figure 6 is a schematic structural diagram of Embodiment 3 of the laser welding fixture for the mobile phone sliding plate and the nut. It includes a base plate 30, an upper pressing plate 31 pressed on the base plate 30, and a pressing device 60, wherein the base plate 30 is provided with a nut mounting hole 32, and the nut mounting hole 32 is provided with a top
所述螺母安装孔32为上下二同轴孔所构成的阶梯型螺母安装孔,其中上孔321的直径与被焊螺母2的外径滑动配合,下孔322为直径大于上孔直径的螺孔;所述顶压装置50,包括设于所述阶梯型螺母安装孔32内的阶梯形顶杆51,设于所述顶杆51下面的弹簧52、顶压所述弹簧52的挡件是调压螺柱53,所述调压螺柱53螺设于所述阶梯下孔322的螺孔中。通过调节调压螺柱53对所述弹簧52的压力,可控制焊后变形量。The nut mounting hole 32 is a stepped nut mounting hole formed by two upper and lower coaxial holes, wherein the diameter of the upper hole 321 is in sliding fit with the outer diameter of the
本实施例与实施例一的主要区别在于压紧装置的结构不同。在本实施例中,为减轻重量在同样设有上、下框34、35,所述上框34和下框35上分别对应设有多组底板30和上压板31,所述压紧装置60是:于所述上框34和下框35的对角位置对应设有至少两组定位孔61和定位销钉62,所述上框34和下框35的两侧分别设有快速压紧器42。The main difference between this embodiment and
工作时,先将上压板11通过上框绕铰链41回转而打开,将螺母2放入底板10的螺母安装孔12内,螺母被顶压装置50顶推,使螺母的台阶面高出底板的上平面,放上手机下滑板1,将上压板11绕铰链反向回转扣合于底板10上,再用压紧装置40将手机下滑板1压紧于所述上压板11与底板10之间,所述螺母2在顶压装置50的作用下上顶所述手机下滑板1。通过调节所述顶压装置50的上顶力,可控制焊后变形量。When working, the upper pressing plate 11 is first opened by turning the upper frame around the
所述快速压紧器42为外购件,可采用水平快速压紧器(也称水平快速夹具),具体型号为:20100、20300、20400、20800。也可采用垂直快速压紧器。The
实施例二和三中,所述上框和下框上分别对应设有4~8组底板和上压板,每组底板和上压板用于组装焊接一块手机下滑板。所述底板和上压板的数量取决于一次组装所需时间与焊接时间,尽可能使二者时间相同,以便使生产线能按一定节拍有序进行,满足流水作业量产需求。In
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and do not limit the utility model in any form. Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model. Any Those who are familiar with this profession, without departing from the scope of the technical solution of the present utility model, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but all without departing from the technical solution of the utility model Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.
Claims (10)
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| CN 201020519224 CN201807839U (en) | 2010-09-06 | 2010-09-06 | Mobile phone sliding plate and nut laser welding fixture |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103909320A (en) * | 2013-01-09 | 2014-07-09 | 南昌欧菲光电技术有限公司 | Mobile phone module welding fixture |
| CN104668869A (en) * | 2015-03-19 | 2015-06-03 | 柳州市永益机械制造有限公司 | Fast installing and clamping clamp |
| CN105750737A (en) * | 2014-12-18 | 2016-07-13 | 泰科电子(上海)有限公司 | Cutting system |
| CN106975876A (en) * | 2017-03-29 | 2017-07-25 | 广东长盈精密技术有限公司 | Welding fixture |
| CN107717212A (en) * | 2017-08-22 | 2018-02-23 | 江苏大学 | A kind of metal sheet profiled devices and methods therefor of laser-impact |
| CN107984082A (en) * | 2017-12-26 | 2018-05-04 | 沈阳思拓威源机械制造有限公司 | Nut and stamping parts gapless method for laser welding |
| WO2021056779A1 (en) * | 2019-09-25 | 2021-04-01 | 烟台台芯电子科技有限公司 | Device for reducing deformation of large-area copper sheet after welding |
-
2010
- 2010-09-06 CN CN 201020519224 patent/CN201807839U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103909320A (en) * | 2013-01-09 | 2014-07-09 | 南昌欧菲光电技术有限公司 | Mobile phone module welding fixture |
| CN105750737A (en) * | 2014-12-18 | 2016-07-13 | 泰科电子(上海)有限公司 | Cutting system |
| CN105750737B (en) * | 2014-12-18 | 2018-01-09 | 泰科电子(上海)有限公司 | Diced system |
| CN104668869A (en) * | 2015-03-19 | 2015-06-03 | 柳州市永益机械制造有限公司 | Fast installing and clamping clamp |
| CN106975876A (en) * | 2017-03-29 | 2017-07-25 | 广东长盈精密技术有限公司 | Welding fixture |
| CN107717212A (en) * | 2017-08-22 | 2018-02-23 | 江苏大学 | A kind of metal sheet profiled devices and methods therefor of laser-impact |
| CN107984082A (en) * | 2017-12-26 | 2018-05-04 | 沈阳思拓威源机械制造有限公司 | Nut and stamping parts gapless method for laser welding |
| WO2021056779A1 (en) * | 2019-09-25 | 2021-04-01 | 烟台台芯电子科技有限公司 | Device for reducing deformation of large-area copper sheet after welding |
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