CN201807825U - Novel tester for stud welding machine - Google Patents

Novel tester for stud welding machine Download PDF

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Publication number
CN201807825U
CN201807825U CN201020521907XU CN201020521907U CN201807825U CN 201807825 U CN201807825 U CN 201807825U CN 201020521907X U CN201020521907X U CN 201020521907XU CN 201020521907 U CN201020521907 U CN 201020521907U CN 201807825 U CN201807825 U CN 201807825U
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CN
China
Prior art keywords
module
welding machine
stud welding
control chip
time diagnosis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201020521907XU
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Chinese (zh)
Inventor
姚培君
方建安
徐晶晶
杜娟
杨旭
孙美霞
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Donghua University
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Donghua University
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Priority to CN201020521907XU priority Critical patent/CN201807825U/en
Application granted granted Critical
Publication of CN201807825U publication Critical patent/CN201807825U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a novel tester for a stud welding machine. The tester comprises a master control chip, an online real-time diagnosis module and a wireless transmission module, wherein the master control chip is connected with the online real-time diagnosis module, the wireless transmission module and a temperature measurement alarm module; the online real-time diagnosis module is automatically connected to diagnose the stud welding machine which has a failure, and gives solution for selection and decision-making of engineers; and the wireless transmission module sends the problem existing in the stud welding machine to a research and development center to provide research and development data for research personnel. The master control chip is also connected with the temperature measurement alarm module to protect welding workers from heatstroke or dehydration, and is connected with a subscriber identity module (SIM) card with functions of monitoring and managing. In the novel tester for the stud welding machine, intellectualization is improved by the online real-time diagnosis module and the wireless transmission module, and humanization is improved by the temperature measurement alarm module and the SIM card.

Description

A kind of novel stud welding machine tester
Technical field
The utility model relates to the stud welding machine field tests, particularly relates to a kind of stud welding machine tester of intelligent test.
Background technology
At present, stud welding machine mainly contains energy storage type stud welding machine and contravariant stud welding machine, and its major parameter is a voltage and current, and its core is current variation in the welding process, and this directly affects welding quality.For various reasons, at present no matter external still domestic stud welding machine in use, the not firm problem of similar arc stud welding always occurs.The working condition that this just needs the test welding guarantees product quality.
Traditional stud welding machine tester uses inconvenient, clumsy, and the test of welding machine needs experienced engineers and technicians do test, is unfavorable for promoting the use of.
In order to address the above problem, State Patent Office's application number be 200910076527.1 patent disclosure " a kind of narrow gap arc welding based on vision-based detection is connected on the line decision-making technique ".This welding detection method is paid attention to the detection of welding, can more effectively guarantee the quality of welding, and method is novel simple.
But said system and method are only taken into account detection method, and the detection that reckons without welding many times needs experienced engineers and technicians, and welding data is very important to the research staff many time, can more effective improvement welding machine.Han Jie environment is extremely abominable hot simultaneously, need consider engineering staff's safety, therefore needs thermometric to report to the police.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of novel stud welding machine tester, can't be intelligent to solve existing tester, hommization solves the problem that occurs in the test.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of novel stud welding machine tester is provided, comprise main control chip, line real time diagnosis module and wireless transport module, described main control chip links to each other with described line real time diagnosis module, wireless transport module and thermometric alarm module respectively; Described line real time diagnosis module automatically connect is diagnosed the stud welding machine that goes wrong, and provides solution for engineering staff's trade-off decision; Described wireless transport module is sent to research and development centre to the problem that stud welding machine occurs.
Also be connected with the thermometric alarm module on the described main control chip; Described thermometric alarm module is used to measure the temperature around the stud welding machine, if when temperature on every side is higher than pre-set threshold, then sends voice alarm.
Described main control chip also is connected with SIM; Described SIM is used for transfer of data and monitoring and management field engineering technical staff.
Beneficial effect
Owing to adopted above-mentioned technical scheme; the utility model compared with prior art; have following advantage and good effect: the utlity model has line real time diagnosis technology; the wireless data transmission is upgraded; the thermometric alarm module of hommization; the protection welder prevents heatstroke or dehydration, and the monitoring management function of SIM, makes stud welding machine tester intellectuality and hommization more.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is an example structure schematic diagram of the present utility model.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment only to be used to the utility model is described and be not used in the restriction scope of the present utility model.Should be understood that in addition those skilled in the art can make various changes or modifications the utility model after the content of having read the utility model instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiment of the present utility model relates to a kind of novel stud welding machine tester, as shown in Figure 1, comprise main control chip, line real time diagnosis module and wireless transport module, described main control chip links to each other with described line real time diagnosis module, wireless transport module and thermometric alarm module respectively; Described line real time diagnosis module automatically connect is diagnosed the stud welding machine that goes wrong, and provides solution for engineering staff's trade-off decision; Described wireless transport module is sent to research and development centre to the problem that stud welding machine occurs.Also be connected with the thermometric alarm module on the described main control chip; Described thermometric alarm module is used to measure the temperature around the stud welding machine, if when temperature on every side is higher than pre-set threshold, then sends voice alarm.Described main control chip also is connected with SIM; Described SIM is used for transfer of data and monitoring and management field engineering technical staff.
Fig. 2 is a specific embodiment structural representation of the present utility model.Main control chip adopts the ARM main control chip in the present embodiment, this main control chip is the core of stud welding machine tester, links to each other with line real time diagnosis module, wireless transport module, SIM, thermometric alarm module, current detection module, voltage detection module, LCD display module, keyboard respectively.Wherein, current detection module and voltage detection module are used to detect the electric current and the voltage of stud welding machine.When stud welding machine goes wrong, the diagnosis of line real time diagnosis module automatically connect, according to the electric current of stud welding machine and the problem of information of voltage intellectual analysis appearance, and provide possible solution for engineering staff's trade-off decision, solution can be presented on the LCD display module, and the engineering staff can select solution by keyboard.Wireless transport module then all is transferred to research and development centre to the problem that occurs, and for the research staff provides the research and development data, upgrades the solution database of stud welding machine tester simultaneously automatically.SIM not only can be used for transfer of data, also has monitoring and management field engineering technical staff's function concurrently.The thermometric alarm module is used to detect the temperature around the stud welding machine, when temperature surpasses in advance threshold value by keyboard to set up, then sends voice alarm, is used for protecting the welder, prevents that the welder from suffering heatstroke or dewater.
Be not difficult to find, the utlity model has line real time diagnosis technology, the wireless data transmission is upgraded; the thermometric alarm module of hommization; the protection welder prevents heatstroke or dehydration, and SIM monitoring management function, makes stud welding machine tester intellectuality and hommization more.

Claims (2)

1. novel stud welding machine tester, comprise main control chip, line real time diagnosis module, wireless transport module and thermometric alarm module, it is characterized in that described main control chip links to each other with described line real time diagnosis module, wireless transport module and thermometric alarm module respectively.
2. novel stud welding machine tester according to claim 1 is characterized in that described main control chip also is connected with SIM.
CN201020521907XU 2010-09-09 2010-09-09 Novel tester for stud welding machine Expired - Fee Related CN201807825U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201020521907XU CN201807825U (en) 2010-09-09 2010-09-09 Novel tester for stud welding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201020521907XU CN201807825U (en) 2010-09-09 2010-09-09 Novel tester for stud welding machine

Publications (1)

Publication Number Publication Date
CN201807825U true CN201807825U (en) 2011-04-27

Family

ID=43890773

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201020521907XU Expired - Fee Related CN201807825U (en) 2010-09-09 2010-09-09 Novel tester for stud welding machine

Country Status (1)

Country Link
CN (1) CN201807825U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103955242A (en) * 2013-09-30 2014-07-30 珠海中慧微电子有限公司 GPRS module for automatic heating of SIM card in low-temperature environment and temperature control method
CN112894205A (en) * 2021-01-16 2021-06-04 佛山市广凡机器人有限公司 Robot control system for welding
CN115156670A (en) * 2022-07-01 2022-10-11 浙江上势自动焊接科技有限公司 Wireless control method of stud welding equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103955242A (en) * 2013-09-30 2014-07-30 珠海中慧微电子有限公司 GPRS module for automatic heating of SIM card in low-temperature environment and temperature control method
CN112894205A (en) * 2021-01-16 2021-06-04 佛山市广凡机器人有限公司 Robot control system for welding
CN115156670A (en) * 2022-07-01 2022-10-11 浙江上势自动焊接科技有限公司 Wireless control method of stud welding equipment
CN115156670B (en) * 2022-07-01 2023-08-04 浙江上势自动焊接科技有限公司 Wireless control method of stud welding equipment

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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110427

Termination date: 20130909