CN201807678U - Automatic shearing and shaping equipment for LED (Light-Emitting Diode) bracket - Google Patents

Automatic shearing and shaping equipment for LED (Light-Emitting Diode) bracket Download PDF

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Publication number
CN201807678U
CN201807678U CN 201020552735 CN201020552735U CN201807678U CN 201807678 U CN201807678 U CN 201807678U CN 201020552735 CN201020552735 CN 201020552735 CN 201020552735 U CN201020552735 U CN 201020552735U CN 201807678 U CN201807678 U CN 201807678U
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cutting
support
pinch roller
fixed length
reel
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Expired - Lifetime
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CN 201020552735
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Chinese (zh)
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刘正龙
李庆生
王俊
刘文超
杨亚萍
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SANJIA SCIENCE AND TECHNOLOGY Co Ltd TONGLING
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SANJIA SCIENCE AND TECHNOLOGY Co Ltd TONGLING
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Abstract

本实用新型公开了一种LED支架自动切断成型设备,它包括切筋成型装置[11]和下料收纳装置[12],下料收纳装置[12]位于切筋成型装置[11]后,对切筋成型后的LED支架进行收纳,其特征是它还包括依次相连的上料装置、定长驱动装置和条带切断装置,上料装置、定长驱动装置和条带切断装置位于切筋成型装置前方,经条带切断装置切成的定长条带进入切筋成型装置[11]进行切筋成型。本实用新型大大提高了生产效率,安全性大大提高。

This utility model discloses an automatic LED bracket cutting and forming device, which includes a rib-cutting and forming device [11] and a material unloading and storage device [12]. The material unloading and storage device [12] is located after the rib-cutting and forming device [11] and stores the LED bracket after rib cutting and forming. Its characteristic is that it also includes a feeding device, a fixed-length driving device, and a strip cutting device connected in sequence. The feeding device, the fixed-length driving device, and the strip cutting device are located in front of the rib-cutting and forming device. The fixed-length strips cut by the strip cutting device enter the rib-cutting and forming device [11] for rib cutting and forming. This utility model greatly improves production efficiency and significantly enhances safety.

Description

LED支架自动切断成型设备 LED bracket automatic cutting molding equipment

技术领域technical field

本实用新型涉及LED支架自动切断成型设备。The utility model relates to automatic cutting and molding equipment for LED brackets.

背景技术Background technique

近年来,随着半导体发光材料技术的高速发展及“绿色照明”的概念逐步深入人心,LED产品越来越受到人们的青睐。LED作为一种新型的绿色光源产品,正成为当前光电领域的一种发展趋势。虽然LED产业的发展迅速,针对LED卷带封装产品的后套分段冲切成型设备却多为手动设备,条带经剪切为定长后手动进入切筋成型装置切筋成型后进入下料收纳装置收料,上述工序的效率非常低下,与这个行业的发展速度极不相符,严重制约LED卷带封装产品的效率。In recent years, with the rapid development of semiconductor luminescent material technology and the concept of "green lighting" gradually gaining popularity, LED products are becoming more and more popular. As a new type of green light source product, LED is becoming a development trend in the field of optoelectronics. Although the LED industry is developing rapidly, most of the segmental punching and forming equipment for LED reel packaging products are manual equipment. The strips are cut to a fixed length and then manually enter the rib cutting and forming device. The efficiency of the above process is very low, which is extremely inconsistent with the development speed of this industry, and seriously restricts the efficiency of LED tape and reel packaging products.

实用新型内容Utility model content

本实用新型的目的就是解决LED支架因手动设备,使得生产效率低的问题。The purpose of the utility model is to solve the problem of low production efficiency of the LED bracket due to manual equipment.

本实用新型采用的技术方案是:LED支架自动切断成型设备,它包括切筋成型装置和下料收纳装置,下料收纳装置位于切筋成型装置后,对切筋成型后的LED支架进行收纳,其特征是它还包括依次相连的上料装置、定长驱动装置和条带切断装置,上料装置、定长驱动装置和条带切断装置位于切筋成型装置前方,经条带切断装置切成的定长条带进入切筋成型装置进行切筋成型;The technical solution adopted in the utility model is: LED bracket automatic cutting and forming equipment, which includes a rib cutting and forming device and a blanking storage device. It is characterized in that it also includes a feeding device, a fixed-length driving device and a strip cutting device connected in sequence. The feeding device, the fixed-length driving device and the strip cutting device are located in front of the rib cutting and forming device, and are cut into The fixed-length strip enters the rib cutting and forming device for rib cutting and forming;

所述的上料装置包括两个平行卷盘、支撑卷盘的卷盘支架和卷盘电机,两个卷盘活动连接在卷盘支架上,卷盘电机驱动两个卷盘转动;The feeding device includes two parallel reels, a reel support for supporting the reels, and a reel motor, the two reels are movably connected to the reel support, and the reel motor drives the two reels to rotate;

所述的定长驱动装置包括定长支架、活动连接在定长支架上的两个导向轮、位于导向轮下侧的压轮和压轮支撑机构,所述的压轮支撑机构包括压轮架和气缸,所述的压轮活动连接在压轮架一端,压轮架通过转轴活动联接在定长支架上,压轮架的另一端与气缸活塞杆活动连接,气缸底部铰接在定长支架上;The fixed-length driving device includes a fixed-length bracket, two guide wheels movably connected to the fixed-length bracket, a pinch wheel located on the lower side of the guide wheel, and a pinch wheel support mechanism, and the pinch wheel support mechanism includes a pinch wheel frame and the cylinder, the pressure wheel is movably connected to one end of the pressure wheel frame, the pressure wheel frame is movably connected to the fixed-length support through the rotating shaft, the other end of the pressure wheel frame is movably connected to the cylinder piston rod, and the bottom of the cylinder is hinged on the fixed-length support ;

所述的条带切断装置包括切断模具、切断支架和滚轮送料机构,切断模具固定在切断支架上,切断模具的两侧分别是滚轮送料机构。The strip cutting device includes a cutting mold, a cutting bracket and a roller feeding mechanism, the cutting mold is fixed on the cutting bracket, and the two sides of the cutting mold are respectively roller feeding mechanisms.

采用上述技术方案,LED长条带卷绕在上面的卷盘上,LED长条带从卷盘出来后,附着在LED长条带上的隔离纸在下卷盘上进行卷绕,LED长条带经过定长驱动装置的两个导向轮和活动轮进入上料切断装置进行定长切断,导向轮对条带进行限位和导向,切断后的条带在滚轮送料机构的驱动下,再进入切筋成型装置切筋成型后,再在下料收纳装置的滚轮送料机构驱动下进入下料收纳装置进行收纳。With the above technical scheme, the long LED strip is wound on the upper reel, and after the long LED strip comes out from the reel, the release paper attached to the long LED strip is wound on the lower reel, and the long LED strip is wound on the lower reel. The two guide wheels and the movable wheel of the fixed-length driving device enter the feeding and cutting device for fixed-length cutting. The guide wheels limit and guide the strip, and the cut strip is driven by the roller feeding mechanism, and then enters the cutting machine. After the rib forming device cuts and forms the ribs, it enters the blanking storage device for storage under the drive of the roller feeding mechanism of the blanking storage device.

综上所述,本实用新型有益效果是:由于本实用新型从LED长条带到成品LED支架的生产实现连续生产,不需要人工进行手动,从而大大提高了劳动生产率,也提高了安全性。To sum up, the beneficial effects of the utility model are: since the utility model realizes continuous production from LED strips to finished LED brackets, manual operations are not required, thereby greatly improving labor productivity and safety.

附图说明Description of drawings

图1为本实用新型示意图。Fig. 1 is the utility model schematic diagram.

图中,1、卷盘电机,2、卷盘,3、卷盘支架,4、LED长条带,5、定长支架,6、导向轮,7、活动架,8、气缸,9、滚轮送料机构,10、切断模具,11、切筋成型装置,12、下料收纳装置,13、切断支架。In the figure, 1. Reel motor, 2. Reel, 3. Reel support, 4. LED strip, 5. Fixed-length support, 6. Guide wheel, 7. Movable frame, 8. Cylinder, 9. Roller Feeding mechanism, 10, cutting mold, 11, rib cutting and forming device, 12, blanking storage device, 13, cutting bracket.

具体实施方式Detailed ways

下面结合附图说明对本实用新型进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.

LED支架自动切断成型设备,如图1所示,它包括切筋成型装置11和下料收纳装置12,下料收纳装置12位于切筋成型装置11后,对切筋成型后的LED支架进行收纳,它还包括依次相连的上料装置、定长驱动装置和条带切断装置,上料装置、定长驱动装置和条带切断装置位于切筋成型装置前方,经条带切断装置切成的定长条带进入切筋成型装置11进行切筋成型;LED bracket automatic cutting and forming equipment, as shown in Figure 1, it includes cutting rib forming device 11 and blanking storage device 12, and blanking storage device 12 is located behind the rib cutting and forming device 11, and receives the LED bracket after rib cutting and forming , it also includes a feeding device, a fixed-length driving device and a strip cutting device connected in sequence. The feeding device, the fixed-length driving device and the strip cutting device are located in front of the rib cutting and forming device. The long strip enters the rib cutting and forming device 11 for rib cutting and forming;

所述的上料装置包括两个平行卷盘2、支撑卷盘2的卷盘支架3和卷盘电机1,两个卷盘2活动连接在卷盘支架3上,卷盘电机1驱动两个卷盘2转动;The feeding device includes two parallel reels 2, a reel support 3 supporting the reels 2 and a reel motor 1, the two reels 2 are movably connected to the reel support 3, and the reel motor 1 drives two Reel 2 rotates;

所述的定长驱动装置包括定长支架5、活动连接在定长支架5上的两个导向轮6、位于导向轮6下侧的压轮14和压轮支撑机构,所述的压轮支撑机构包括压轮架7和气缸8,所述的压轮14活动连接在压轮架7一端,压轮架7通过转轴活动联接在定长支架5上,压轮架7的另一端与气缸8活塞杆活动连接,气缸8底部铰接在定长支架5上;The fixed-length driving device includes a fixed-length bracket 5, two guide wheels 6 movably connected on the fixed-length bracket 5, a pinch wheel 14 positioned at the lower side of the guide wheel 6, and a pinch wheel support mechanism, and the pinch wheel supports The mechanism includes a roller frame 7 and a cylinder 8. The roller frame 14 is movably connected to one end of the roller frame 7. The roller frame 7 is movably connected to the fixed-length support 5 through a rotating shaft. The other end of the roller frame 7 is connected to the cylinder 8. The piston rod is movably connected, and the bottom of the cylinder 8 is hinged on the fixed-length bracket 5;

所述的条带切断装置包括切断模具10、切断支架13和滚轮送料机构9,切断模具10固定在切断支架13上,切断模具10的两侧分别是滚轮送料机构9。  The strip cutting device includes a cutting die 10, a cutting support 13 and a roller feed mechanism 9, the cutting die 10 is fixed on the cutting support 13, and the two sides of the cutting die 10 are respectively a roller feeding mechanism 9. 

本实用新型还设有PLC控制系统对整个设备进行控制。The utility model is also provided with a PLC control system to control the whole equipment.

Claims (1)

1.LED support automatic cutting-off and forming equipment, it comprises Trim Molding device [11] and blanking accommodation device [12], after blanking accommodation device [12] is positioned at Trim Molding device [11], led support behind the Trim Molding is taken in, it is characterized in that it also comprises feeding device, fixed length drive device and the band cutting device that links to each other successively, feeding device, fixed length drive device and band cutting device are positioned at Trim Molding device the place ahead, and the fixed length band that is cut into through band cutting device enters Trim Molding device [11] and carries out Trim Molding;
Described feeding device comprises two parallel reels [2], supports the reel support [3] and the reel motor [1] of reel [2], and two reels [2] are movably connected on the reel support [3], and reel motor [1] drives two reels [2] and rotates;
Described fixed length drive device comprises fixed length support [5], be movably connected in two directive wheels [6] on the fixed length support [5], be positioned at the pinch roller [14] and the pinch roller supporting mechanism of directive wheel [6] downside, described pinch roller supporting mechanism comprises pinch roller frame [7] and cylinder [8], described pinch roller [14] is movably connected in pinch roller frame [7] one ends, pinch roller frame [7] is actively connected on the fixed length support [5] by rotating shaft, the other end of pinch roller frame [7] and cylinder [8] piston rod flexibly connect, and cylinder [8] bottom-hinged is on fixed length support [5];
Described band cutting device comprises cut-out mould [10], cuts off support [13] and feeding machine with rolling wheel structure [9], cuts off mould [10] and is fixed on the cut-out support [13], and the both sides that cut off mould [10] are respectively feeding machine with rolling wheel structure [9].
CN 201020552735 2010-10-08 2010-10-08 Automatic shearing and shaping equipment for LED (Light-Emitting Diode) bracket Expired - Lifetime CN201807678U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201020552735 CN201807678U (en) 2010-10-08 2010-10-08 Automatic shearing and shaping equipment for LED (Light-Emitting Diode) bracket

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Application Number Priority Date Filing Date Title
CN 201020552735 CN201807678U (en) 2010-10-08 2010-10-08 Automatic shearing and shaping equipment for LED (Light-Emitting Diode) bracket

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CN201807678U true CN201807678U (en) 2011-04-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101927303A (en) * 2010-09-28 2010-12-29 铜陵三佳科技股份有限公司 Automatic cutting-off and forming equipment of LED support
CN103447825A (en) * 2013-09-12 2013-12-18 宁波杰克龙精工有限公司 Equipment for automatically lifting, continuously feeding, sawing and heating bars

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101927303A (en) * 2010-09-28 2010-12-29 铜陵三佳科技股份有限公司 Automatic cutting-off and forming equipment of LED support
CN101927303B (en) * 2010-09-28 2013-02-27 铜陵三佳科技股份有限公司 Automatic cutting-off and forming equipment of LED support
CN103447825A (en) * 2013-09-12 2013-12-18 宁波杰克龙精工有限公司 Equipment for automatically lifting, continuously feeding, sawing and heating bars

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Granted publication date: 20110427

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