The band steel processing unit (plant)
Technical field
The utility model relates to a kind of materials processing device, relates in particular to a kind of band steel processing unit (plant), belongs to mechanical manufacturing field.
Background technology
Band steel is to use important raw and processed materials very widely in the industrial circle, especially has irreplaceable effect in the sill step field.The processing of band steel requires relatively harsher technically.The stewing system of band steel must be passed through heat treated, eliminates the elasticity of material, can guarantee the size of product.Yet the band steel stewing type that sill step is used not only needs bending, and needs distortion, and present process equipment can only adopt add fire bending system or use the crimping machine to finish bending after, finish distortion by fire bending system or distortion machine again.But, handle if add the processing of fire bending system at twice, not only can cause to waste energy, also can produce the product distortion.If in two steps only step adopted and add fire bending system or two steps and all not adopt and add fire bending system, not have so through the step that adding fire bending system can cause locate inaccurate, thereby cause product percent defective height.
Therefore, existing band steel processing unit (plant) is adding man-hour to band steel, need be by two devices, and technology is carried out bending and distortion respectively at twice, causes low, the energy waste of its yield rate, can not satisfy the needs that sill step is simmered system.
The utility model content
The utility model provides a kind of band steel processing unit (plant), and existing band steel processing unit (plant) yield rate is low in order to solve, the problem of energy waste, has improved yield rate, has saved the energy, has satisfied sill step and has simmered the needs of system.
The utility model provides a kind of band steel processing unit (plant), and comprise support body and be installed in press-bending punch, press-bending die and cam box on the support body, and first drive unit, second drive unit and the 3rd drive unit and four-drive device; Press-bending punch and the contraposition setting of press-bending die also are used, and first drive unit is connected with press-bending punch or press-bending die, and are used to drive press-bending punch or the motion of press-bending die; Second drive unit is connected with cam box, and is used for the motion of driving cam case, and cam box inside is provided with two clamp shafts, and clamp shaft is arranged with cam outward, and the clamp shaft center is provided with the clamping recess that is used to clamp two arms for the treatment of twisted flat bar; The twister that is used to drive the cam rotation is installed on the 3rd drive unit; Four-drive device is provided with location-plate, and location-plate two side lower parts are symmetrically arranged with fixed groove, and fixed groove is used for fixing two arms for the treatment of twisted flat bar, and limits the original position of reversing.
The band steel processing unit (plant) that the utility model provides, first drive unit, second drive unit, the 3rd drive unit and four-drive device are formed by high-pressure gas cylinder, valve and cylinder.
The band steel processing unit (plant) that the utility model provides, first drive unit, second drive unit, the 3rd drive unit device and the shared high-pressure gas cylinder of four-drive device.
The band steel processing unit (plant) that the utility model provides, clamp shaft is a bearing structure, and cam box also comprises gland and torsion spring, and gland is used for the bearing fixing of the clamp shaft casing at cam box, one end of torsion spring is fixed on the cam box casing, and the other end is fixed on the axis body of clamp shaft.
The band steel processing unit (plant) that the utility model provides, also comprise the activity positioner that is fixedly mounted on the support body, activity positioner comprises L type location retaining, backstay and the set bolt that is used to locate band steel material to be processed, backstay is provided with at least one spacing hole, and L type location retaining is fixed therein in the spacing hole by set bolt.
The band steel processing unit (plant) that the utility model provides, the press-bending punch has the front and rear that is separated from each other, and the support body bottom is provided with locating slot, and press-bending punch front portion is arranged in the locating slot.
The band steel processing unit (plant) that the utility model provides, it comprises press-bending punch, press-bending die and first drive unit, can realize bending to band steel, this processing unit (plant) also comprises cam box, twister, reaches second drive unit, the 3rd drive unit simultaneously, can realize distortion to band steel, therefore can utilize this device, in a technology, finish crooked and distortion to band steel, realization is processed one-shot forming to band steel, thereby, can improve yield rate, energy savings, and can satisfy sill step and simmer the needs of system.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to do one to the accompanying drawing of required use in embodiment or the description of the Prior Art below introduces simply, apparently, accompanying drawing in describing below is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the front view of the utility model band steel processing unit (plant);
Fig. 2 is the vertical view of the utility model band steel processing unit (plant);
Fig. 3 is the sectional view of the activity positioner of the utility model band steel processing unit (plant);
Fig. 4 is the vertical view of the activity positioner of the utility model band steel processing unit (plant);
Fig. 5 is the schematic diagram of holder of the activity positioner of the utility model band steel processing unit (plant);
Fig. 6 is that the A-A of the utility model band steel processing unit (plant) is to profile;
Fig. 7 is that the B-B of the utility model band steel processing unit (plant) is to profile;
Fig. 8 is the front view of the cam box of the utility model band steel processing unit (plant);
Fig. 9 is the left view of the cam box of the utility model band steel processing unit (plant);
Figure 10 is the schematic diagram of the product of the utility model band steel processing unit (plant).
Main description of drawings
11: support body; The cylinder of 12: the first drive units;
The cylinder of 13: the second drive units; The cylinder of 14: the three drive units;
The cylinder of 15: the four-drive devices; 16: cam box;
17: location-plate; 18: the press-bending die;
19: the press-bending punch; 20: activity positioner;
21: valve; 22: the high-pressure gas cylinder;
161: cam; 162: clamp shaft;
163: twister; 164: gland;
165: bearing; 166: axle sleeve;
167: clamping recess; 171: fixed groove;
191: press-bending punch front portion; 192: press-bending punch rear portion;
201: the location retaining; 202: backstay;
203: holder; 204: groove;
205: screwed hole; 206: screwed hole;
207: set bolt; 168: torsion spring;
169: pin; 170: bolt.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with the accompanying drawing among the utility model embodiment, technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the utility model protection.
At band steel process equipment of the prior art, because crooked and distortion can not one-shot forming, and causes low, the energy waste of yield rate, can not satisfy the defective that sill step is simmered the needs of system, the utility model embodiment provides a kind of band steel processing unit (plant), specifically as depicted in figs. 1 and 2.
Wherein, Fig. 1 is the front view of the utility model band steel processing unit (plant), and Fig. 2 is the vertical view of the utility model band steel processing unit (plant).See figures.1.and.2, the utility model embodiment provides a kind of band steel processing unit (plant), comprises support body 11 and is installed in cam box 16, press-bending die 18, press-bending punch 19, first drive unit, second drive unit, the 3rd drive unit and four-drive device on the support body 11; Press-bending punch and the contraposition setting of press-bending die also are used.First drive unit is connected with press-bending punch or press-bending die.Press-bending die 18 cooperates with press-bending punch 19, is used for the press-bending typing of band steel material to be processed.Be connected with second drive unit with Fig. 9 cam box 16 in conjunction with Fig. 7, Fig. 8, and inside is provided with two clamp shafts 162, clamp shaft 162 is arranged with cam 161, and clamp shaft 162 centers are provided with clamping recess 167.The twister 163 that is used to drive cam 161 rotations is installed on the 3rd drive unit; Four-drive device is provided with location- plate 17, and 17 liang of side lower parts of location-plate are symmetrically arranged with fixed groove, and fixed groove is used for fixing two arms for the treatment of twisted flat bar, and can accurately limit the original position of reversing.
Based on the foregoing description, as shown in Figure 1 and Figure 2, first drive unit of the utility model embodiment, second drive unit, the 3rd drive unit and four-drive device are formed by high-pressure gas cylinder, valve and cylinder.Simultaneously, also can make first drive unit, second drive unit, the 3rd drive unit device and the shared high-pressure gas cylinder of four-drive device.What the utility model adopted is the mode of a shared high-pressure gas cylinder.The cylinder 12 of first drive unit, the cylinder 13 of second drive unit, the cylinder 14 of the 3rd drive unit and the cylinder 15 of four-drive device are arranged on the support body 11, in addition, also be provided with the motion that valve 21 is used to control the cylinder of each drive unit on the support body.Wherein, the corresponding relation of valve 21 and drive unit can be any corresponding relation, and for example, first valve can correspondingly be opened first drive unit, also can corresponding other drive units.By valve 21 is controlled, the user can control drive unit quickly and easily, has improved operating efficiency.The utility model is not limited thereto, and above-mentioned each drive unit except adopting the implementation of cylinder, can also adopt other implementation, such as electric power or hydraulic drive.Above-mentioned design can provide good power for the band steel process equipment of the utility model embodiment.
As Fig. 1, Fig. 2, Fig. 3, Fig. 4 and shown in Figure 5, the band steel processing unit (plant) that the utility model provides, can also comprise activity positioner 20, this activity positioner 20 comprises location retaining 201, backstay 202 and the set bolt 207 of L type, wherein backstay 202 is provided with one or more grooves 204, holder 203 is fixed on the support body 11, and holder 203 is provided with two screwed holes 206.Backstay 202 is provided with the screwed hole 205 corresponding with the screwed hole 206 of holder 203, by bolt backstay 202 is fixed on the holder 203, thereby realize the relative fixed of support body 11, holder 203 and backstay 202, wherein holder 203 can adopt the mode of welding with support body 11 or by modes such as bolting.The utility model is not limited thereto, and also can not adopt the fixing form of holder, for example backstay 202 directly is welded on the support body 11.Backstay 202 also comprises groove 204.Location retaining 201 is arranged in the groove 204, can be fixing by set bolt 207, also can fix, such as mode by pin joint by other modes.Band steel one end to be processed is fixing by activity positioner 20, and the other end withstands the madial wall of support body 11, and the maintenance level.Based on the setting of above-mentioned activity positioner, band steel processing unit (plant) provided by the invention can be anticipated the more accurate and convenience in position to flat steel bar to be processed.
Please refer to Fig. 1 to Figure 10, specific process is: the first, with band steel material heat treated to be processed; The second, band steel material to be processed is put into device, the one end is fixing by activity positioner 20, and the other end withstands the madial wall of support body 11, and the maintenance level; The 3rd, drive press-bending die 18 by first drive unit and move right, band steel material to be processed is headed in the press-bending punch 19, make the bending of band steel to be processed become the U type; The four, the four-drive device drives location-plate 17 and moves downward, and 17 liang of side lower parts of location-plate are symmetrically arranged with fixed groove 171, specifically can two arms that become the band steel material to be processed of U type can be fixed referring to Fig. 6; The five, the second drive unit drives cam box 16 to left movement, and the two ends of band steel material to be processed are inserted in the clamping recess 167 of two clamp shafts 162 of cam box 16; The the six, the three drive unit drives twister 163 and moves upward, and twister 163 drive cams 161 revolve around clamp shaft 162 and turn 90 degrees, and its interior U type band steel of clamp shaft 162 drives revolves and turn 90 degrees, and finishes the work of stewing system.
The band steel processing unit (plant) that the utility model embodiment provides can once be finished the bending and the distortion processing of band steel, has improved yield rate and has saved the energy, can satisfy the needs of sill step processing.
Based on the foregoing description, as Fig. 7, Fig. 8 and shown in Figure 9, cam box 16 also comprises two glands 164 and four bearings 165 disposed thereon, and bearing 165 is sheathed on clamp shaft 162 two ends respectively, the friction when being used to reduce clamp shaft 162 rotations; Gland 164 is sheathed on clamp shaft 162 1 ends respectively, and is pressed on the bearing, is used for bearing is fixed, and in addition, can also prevent that the oxide layer that band steel to be processed comes off owing to being heated from entering in the bearing; Clamp shaft 162 is provided with axle sleeve 166, is used for clamp shaft is protected; One end of clamp shaft 162 also is provided with torsion spring 168, the one end 169 is connected with a pin on being fixed on clamp shaft 162, the other end is connected with a bolt 170 on being fixed in cam box 16, and the torsion spring two ends also can adopt other modes of welding to be connected with cam box 16 and clamp shaft 162 respectively.When clamp shaft 162 reversed, the pin 169 on the clamp shaft 162 drove torsion spring 168 and rotates, and torsion spring 168 other ends and bolt 170 maintain static, and finished when reversing, and when twister 163 descended, the torsional moment that torsion spring 168 produces made clamp shaft 162 be returned to initial position.Above-mentioned design is protected the clamp shaft in the cam box effectively.
Based on the foregoing description, as Fig. 2 and shown in Figure 10, separate with press-bending punch rear portion 192 press-bending punch front portion 191, and support body 11 bottoms are provided with the locating slot (not shown), and press-bending punch front portion 191 is arranged in the locating slot.Above-mentioned locating slot can be a plurality of to be suitable for the needs that bend the dissimilar arm long products, the punch front portion 191 of promptly bending also may be stuck in the different locating slots, thereby change the distance at press-bending punch anterior 191 and press-bending punch rear portion 192, thereby bend band steel goods with different brachiums.Bolting can be passed through in press-bending punch front portion 191 in locating slot, also can adopt additive method to fix, and for example spacer pin is fixed.When this distance was bigger, two arms of the product that bends were longer relatively.When this distance hour, two arms of the product that bends are shorter.Therefore, can satisfy the needs of plurality of specifications.
It should be noted that at last: above embodiment only in order to the explanation the technical solution of the utility model, is not intended to limit; Although the utility model is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of each embodiment technical scheme of the utility model.