CN201784425U - Front axle of large-size electric-wheel self-dumping mining truck - Google Patents

Front axle of large-size electric-wheel self-dumping mining truck Download PDF

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CN201784425U
CN201784425U CN2010201588056U CN201020158805U CN201784425U CN 201784425 U CN201784425 U CN 201784425U CN 2010201588056 U CN2010201588056 U CN 2010201588056U CN 201020158805 U CN201020158805 U CN 201020158805U CN 201784425 U CN201784425 U CN 201784425U
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bearing
arm
front axle
oil
suspension
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李克鹏
张伟
满军城
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Sany Mining Machinery Co Ltd
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Sany Heavy Machinery Ltd
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Abstract

本实用新型公开了一种大型矿用电动轮自卸车前桥,主要包括前车轴、悬架、转向拉杆、转向油缸、转向曲柄,制动盘,其特征在于:所述悬架为双A型臂油气弹簧独立悬架结构,包括上A型臂、下A型臂及油气弹簧,所述上A型臂内侧及下A型臂内侧间经销轴与矿用自卸车车架连接,所述上A型臂及下A型臂分别经悬挂球头总成与所述前车轴连接,所述油气弹簧下端经关节轴承与所述上A型臂连接,所述油气弹簧上端经关节轴承与所述车架连接。本实用新型通过采用双A型臂油气弹簧独立悬架,使得前桥结构简化,更好的承受车辆受到的纵向、横向及垂向载荷,提高了车辆的行驶安全性及操纵稳定性。

The utility model discloses a front axle of a large mine electric wheel dump truck, which mainly includes a front axle, a suspension, a steering rod, a steering oil cylinder, a steering crank, and a brake disc, and is characterized in that: the suspension is a double A type Arm oil-pneumatic spring independent suspension structure, including an upper A-arm, a lower A-arm and an oil-pneumatic spring. The A-arm and the lower A-arm are respectively connected to the front axle via a suspension ball joint assembly, the lower end of the oil-pneumatic spring is connected to the upper A-arm through a joint bearing, and the upper end of the oil-pneumatic spring is connected to the said front axle through a joint bearing. Frame connection. The utility model simplifies the structure of the front axle by adopting the double A-arm oil-pneumatic spring independent suspension, better bears the longitudinal, transverse and vertical loads on the vehicle, and improves the driving safety and handling stability of the vehicle.

Description

一种大型矿用电动轮自卸车前桥 Front axle of a large mining electric wheel dump truck

技术领域technical field

本实用新型涉及一种车辆前桥,具体涉及一种大型矿用电动轮自卸车前桥。 The utility model relates to a front axle of a vehicle, in particular to a front axle of a large mine electric wheel dump truck. the

背景技术Background technique

自卸车是指通过液压或机械举升而自行卸载货物的车辆,又称翻斗车。根据驱动模式的不同还分为6×4,8×4以及半挂自卸车。根据用途的不同还分为①矿用自卸车,用于运输煤矿,沙石;②环卫绿化自卸车,用于运输垃圾等。根据车厢翻动的方向还有前举式和侧翻式自卸车。 A dump truck is a vehicle that unloads goods by itself through hydraulic or mechanical lifting, also known as a dump truck. According to different driving modes, it is also divided into 6×4, 8×4 and semi-trailer dump trucks. According to different uses, it is also divided into ① mine dump truck, used to transport coal mines and sand; ② sanitation and green dump truck, used to transport garbage, etc. According to the direction of the compartment turning, there are also front-lift and side-turning dump trucks. the

矿用自卸车是矿用运输车,属于矿山开采设备之一,主要用于矿山的矿石及其它散料的运输,随着矿用自卸车应用需求的不断扩大及其技术的成熟,矿用自卸车正在向着大吨位发展,同时由于人们对环境及能源问题的日益关注,采用电传动形式的电动轮矿用自卸车开始广泛使用。前桥作为矿用自卸车的一个重要组成部分,承受车辆受到的纵向力、横向力、垂向载荷等,实现车辆转向、制动以及缓和冲击、衰减振动等功能,前桥通过悬架和车架相连,两端安装车轮。 Mining dump truck is a mining transport vehicle, which belongs to one of the mining equipment. It is mainly used for the transportation of ore and other bulk materials in mines. Unloading trucks are developing toward large tonnage. At the same time, due to people's increasing concern for environmental and energy issues, electric wheel mining dump trucks in the form of electric transmission have begun to be widely used. As an important part of the mining dump truck, the front axle bears the longitudinal force, lateral force, and vertical load on the vehicle, and realizes the functions of vehicle steering, braking, shock mitigation, and vibration attenuation. The frame is connected, and the wheels are installed at both ends. the

目前,矿用自卸车的前桥主要采用整体式结构,其两端通过悬架系统支撑着车身,主要与主销式油气弹簧非独立悬架配合使用,然而在实际的使用中发现,这种装备主销式油气弹簧非独立悬架的整体式前桥结构比较复杂,且受力也相对恶劣,容易导致前桥变形、甚至开裂,进而影响矿用自卸车的安全性。 At present, the front axle of the mining dump truck mainly adopts an integral structure, and its two ends support the vehicle body through the suspension system, which is mainly used in conjunction with the kingpin type oil-pneumatic spring non-independent suspension. However, it is found in actual use that this The integral front axle equipped with a kingpin oil-pneumatic spring non-independent suspension has a relatively complex structure and relatively harsh forces, which can easily lead to deformation or even cracking of the front axle, thereby affecting the safety of mining dump trucks. the

发明内容Contents of the invention

本实用新型目的是提供一种大型矿用电动轮自卸车前桥,通过对结构的改进,使得前桥的结构简化,更好的承受车辆受到的载荷,提高车辆的行驶安全性及操纵稳定性。 The purpose of the utility model is to provide a front axle of a large mine electric wheel dump truck. Through the improvement of the structure, the structure of the front axle is simplified, which can better bear the load on the vehicle and improve the driving safety and handling stability of the vehicle. . the

为达到上述目的,本实用新型采用的技术方案是:一种大型矿用电动轮自卸车前桥,主要包括前车轴、悬架、转向拉杆、转向油缸、转向曲柄,制动盘,所述悬架为双A型臂油气弹簧独立悬架结构,包括上A型臂、下A型臂及油气弹簧,所述上A型臂内侧及下A型臂内侧间经销轴与矿用自卸车车架连接,所述上A型臂及下A型臂分别经悬挂球头总成与所述前车轴连接,所述油气弹簧下端经关节轴承与所述上A型臂连接,所述油气弹簧上端经关节轴承与所述车架连接。In order to achieve the above purpose, the technical solution adopted by the utility model is: a front axle of a large mine electric wheel dump truck, which mainly includes a front axle, a suspension, a steering rod, a steering cylinder, a steering crank, a brake disc, the suspension The frame is double A-arm oil-pneumatic spring independent suspension structure, including upper A-arm, lower A-arm and oil-pneumatic spring. The upper A-arm and the lower A-arm are respectively connected to the front axle via the suspension ball joint assembly, the lower end of the oil-pneumatic spring is connected to the upper A-arm through a joint bearing, and the upper end of the oil-pneumatic spring is connected to the upper A-arm through a joint bearing. The joint bearing is connected with the vehicle frame.

上述技术方案中,所述悬架采用双A型臂油气弹簧独立悬架,对称设置于两侧的车轮内侧,其结构由油气弹簧、上、下A型臂、悬挂球头总成及销轴、关节轴承等组成,其中油气弹簧是一种能够根据车辆所受载荷情况自动伸张高度、自行改变压力和支撑力的装置,安装于上A型臂上方,并且通过关节轴承与上A型臂顶部相连接,油气弹簧上部通过关节轴承与车架相连接,上、下A型臂内侧通过销轴与车架相连接,前车轴通过两个悬挂球头总成分别与上、下A型臂连接,悬挂球头总成是一种用于车辆悬架与前车轴之间的连接装置。 In the above technical solution, the suspension adopts double A-arm oil-pneumatic spring independent suspension, which is symmetrically arranged inside the wheels on both sides, and its structure consists of oil-pneumatic springs, upper and lower A-arms, suspension ball joint assemblies and pin , joint bearings, etc., among which the oil-gas spring is a device that can automatically extend the height, change the pressure and support force according to the load on the vehicle, and is installed above the upper A-arm, and is connected to the top of the upper A-arm through the joint bearing. The upper part of the oil and gas spring is connected to the frame through joint bearings, the inner sides of the upper and lower A-arms are connected to the frame through pin shafts, and the front axle is respectively connected to the upper and lower A-arms through two suspension ball joint assemblies. , The suspension ball joint assembly is a connection device used between the vehicle suspension and the front axle. the

进一步的技术方案,所述悬挂球头总成包括轴承座,设置于所述轴承座内的轴承外圈及轴承内圈球头,所述轴承座与A型臂连接,所述轴承内圈球头远离球头一端与前车轴连接,所述轴承外圈由左、右两瓣外圈拼合构成,并经卡设于轴承外圈边缘上的锁圈闭合连接,包裹于所述轴承内圈球头端部球面外缘上,两者构成球铰连接副。 In a further technical solution, the suspension ball head assembly includes a bearing seat, a bearing outer ring and a bearing inner ring ball head arranged in the bearing seat, the bearing seat is connected to the A-arm, and the bearing inner ring ball The end of the head away from the ball head is connected to the front axle. The outer ring of the bearing is composed of left and right outer rings, which are closed and connected by the lock ring clamped on the edge of the outer ring of the bearing, and wrapped in the ball of the inner ring of the bearing. On the outer edge of the spherical surface of the head end, the two form a ball joint connection pair. the

进一步的技术方案,所述轴承座内的轴承外圈及轴承内圈球头构成关节轴承结构。所述轴承内圈球头具有一个外球面,轴承外圈具有一个内球面,采用关节轴承结构构成,所述轴承外圈为左、右两瓣的分体结构,通过锁圈将左、右两瓣拼合于轴承内圈球头上,并锁紧固定,使得轴承内圈外球面在轴承外圈内球面上滑动。 In a further technical solution, the ball joints of the outer ring of the bearing and the inner ring of the bearing in the bearing housing form a joint bearing structure. The ball head of the inner ring of the bearing has an outer spherical surface, and the outer ring of the bearing has an inner spherical surface, which is composed of a joint bearing structure. The outer ring of the bearing is a split structure of left and right lobes, and the left and right two lobes are connected by the lock ring. The petals are assembled on the ball head of the inner ring of the bearing and locked and fixed, so that the outer spherical surface of the inner ring of the bearing slides on the inner spherical surface of the outer ring of the bearing. the

由于上述技术方案运用,本实用新型与现有技术相比具有的优点是: Due to the use of the above-mentioned technical solutions, the utility model has the advantages compared with the prior art:

1、由于本实用新型通过采用双A型臂油气弹簧独立悬架结构,包括上A型臂、下A型臂及油气弹簧,所述上、下A型臂内侧间经销轴与车架连接,所述上、下A型臂分别经悬挂球头总成与前车轴连接,所述油气弹簧下端经关节轴承与所述上A型臂连接,所述油气弹簧上端经关节轴承与所述车架连接,较之以往的主销式油气弹簧非独立悬架的整体式结构前桥,结构更为简单,满足了车辆所受到的纵向、横向及垂向载荷的要求,提高了车辆的行驶安全性及操纵稳定性; 1. Since the utility model adopts the double A-arm oil-pneumatic spring independent suspension structure, including the upper A-arm, the lower A-arm and the oil-pneumatic spring, the inner sides of the upper and lower A-arms are connected to the vehicle frame through the pin shaft, The upper and lower A-arms are respectively connected to the front axle via a suspension ball joint assembly, the lower end of the oil-pneumatic spring is connected to the upper A-arm through a joint bearing, and the upper end of the oil-pneumatic spring is connected to the vehicle frame through a joint bearing Compared with the previous integral structure front axle with kingpin oil-gas spring non-independent suspension, the structure is simpler, which meets the requirements of longitudinal, lateral and vertical loads on the vehicle, and improves the driving safety of the vehicle and handling stability;

2、本实用新型采用关节轴承结构,降低轴向变形及磨损率,定位更为精确; 2. The utility model adopts the joint bearing structure, which reduces the axial deformation and wear rate, and the positioning is more accurate;

3、本实用新型将轴承外圈定位于轴承座内,并与轴承内圈球头构成球铰连接,从而减小了磨损,延长使用寿命; 3. The utility model locates the outer ring of the bearing in the bearing seat, and forms a ball hinge connection with the ball head of the inner ring of the bearing, thereby reducing wear and prolonging the service life;

4、本实用新型结构简单,使用方便,且易于实现,适合推广使用。 4. The utility model has the advantages of simple structure, convenient use and easy realization, and is suitable for popularization and use. the

附图说明Description of drawings

图1为本实用新型实施例一的结构示意图; Fig. 1 is the structural representation of the utility model embodiment one;

图2为本实用新型实施例一的结构剖视图。 Fig. 2 is a structural sectional view of Embodiment 1 of the present utility model. the

其中:1、车轮;2、前车轴;3、油气弹簧;4、车架;5、上A型臂;6、下A型臂;7、转向曲柄;8、转向油缸;9、转向拉杆;10、悬挂球头总成;11、转向臂;12、轮毂;13、制动盘;16、轴承内圈球头;17、轴承外圈;18、轴承座。 Among them: 1. Wheel; 2. Front axle; 3. Oil and gas spring; 4. Frame; 5. Upper A-arm; 6. Lower A-arm; 7. Steering crank; 8. Steering cylinder; 9. Steering rod; 10. Suspension ball joint assembly; 11. Steering arm; 12. Wheel hub; 13. Brake disc; 16. Bearing inner ring ball joint; 17. Bearing outer ring; 18. Bearing seat. the

具体实施方式Detailed ways

下面结合附图及实施例对本实用新型作进一步描述: Below in conjunction with accompanying drawing and embodiment the utility model is further described:

实施例一:参见图1、2所示,一种大型矿用电动轮自卸车前桥,主要包括前车轴2、悬架、转向拉杆9、转向油缸8、转向曲柄7,制动盘13,所述悬架为双A型臂油气弹簧独立悬架结构,包括上A型臂5、下A型臂6及油气弹簧3,所述上A型臂内侧及下A型臂内侧间经销轴与矿用自卸车车架4连接,所述油气弹簧下端经关节轴承与所述上A型臂连接,所述油气弹簧上端经关节轴承与所述车架连接,所述上A型臂及下A型臂分别经悬挂球头总成10与所述前车轴2连接,前车轴外侧连接有轮毂12及车轮1;所述悬挂球头总成10包括轴承座18,设置于所述轴承座内的轴承外圈17及轴承内圈球头16,所述轴承座与A型臂连接,所述轴承内圈球头远离球头一端与前车轴连接,所述轴承外圈由左、右两瓣外圈拼合构成,并经卡设于轴承外圈边缘上的锁圈闭合连接,包裹于所述轴承内圈球头端部球面外缘上,两者构成球铰连接副,所述轴承座内的轴承外圈及轴承内圈球头构成关节轴 承结构。 Embodiment 1: Referring to Figures 1 and 2, a front axle of a large-scale electric wheel dump truck for mining mainly includes a front axle 2, a suspension, a steering rod 9, a steering cylinder 8, a steering crank 7, and a brake disc 13. The suspension is a double A-arm oil-pneumatic spring independent suspension structure, including an upper A-arm 5, a lower A-arm 6 and an oil-pneumatic spring 3, and the inner side of the upper A-arm and the inner side of the lower A-arm are connected to each other through a pin shaft and The mining dump truck frame 4 is connected, the lower end of the oil-gas spring is connected to the upper A-arm through a joint bearing, the upper end of the oil-gas spring is connected to the frame through a joint bearing, and the upper A-arm and the lower A The shaped arms are respectively connected to the front axle 2 through the suspension ball assembly 10, and the outer side of the front axle is connected with the wheel hub 12 and the wheel 1; the suspension ball assembly 10 includes a bearing seat 18, which is arranged in the bearing seat Bearing outer ring 17 and bearing inner ring ball head 16, the bearing seat is connected with the A-arm, the end of the bearing inner ring ball head far away from the ball head is connected with the front axle, and the bearing outer ring is composed of left and right outer rings. The rings are spliced together, and are closed and connected by the lock ring clamped on the edge of the outer ring of the bearing, and wrapped on the outer edge of the spherical surface of the ball head end of the inner ring of the bearing. The two form a ball joint connection pair. The bearing outer ring and the bearing inner ring ball joint constitute the joint bearing structure. the

本装置在使用时,双A型臂油气弹簧独立悬架中,油气弹簧安装于上A型臂上方,经关节轴承与上A型臂顶部连接,油气弹簧上部经关节轴承与车架相连,上、下A型臂内侧分别通过销轴与车架连接,悬挂球头总成的轴承座与A型臂连接,轴承座内设有轴承外圈及轴承内圈球头,轴承内圈球头远离球头一端与前车轴连接,轴承外圈由左、右两瓣外圈拼合构成,并经卡设于轴承外圈边缘上的锁圈闭合连接,包裹于所述轴承内圈球头端部球面外缘上。大型矿用电动轮自卸车行驶时,前桥受到来自纵向、横向及垂向载荷的作用,车架所受到的力传递给A型臂,油气弹簧在双A型臂结构的带动下随着车辆载荷的变化而伸缩变化,实现缓和冲击、衰减振动的功能。 When the device is in use, in the double A-arm oil-gas spring independent suspension, the oil-gas spring is installed above the upper A-arm, connected to the top of the upper A-arm through a joint bearing, and the upper part of the oil-gas spring is connected to the frame through a joint bearing. , The inner side of the lower A-arm is connected to the frame through the pin shaft, and the bearing seat of the suspension ball joint assembly is connected to the A-arm. The bearing seat is equipped with a bearing outer ring and a bearing inner ring ball head. The bearing inner ring ball head is far away One end of the ball head is connected to the front axle, and the outer ring of the bearing is composed of left and right two-lobed outer rings, which are closed and connected by a lock ring clamped on the edge of the outer ring of the bearing, and wrapped on the spherical surface of the ball head end of the inner ring of the bearing. on the outer edge. When the large mining electric wheel dump truck is driving, the front axle is subjected to longitudinal, lateral and vertical loads, and the force on the frame is transmitted to the A-arm, and the oil-gas spring is driven by the double A-arm structure along with the vehicle. The expansion and contraction change due to the change of the load realizes the functions of mitigating impact and damping vibration. the

Claims (3)

1.一种大型矿用电动轮自卸车前桥,主要包括前车轴(2)、悬架、转向拉杆(9)、转向油缸(8)、转向曲柄(7),制动盘(13),其特征在于:所述悬架为双A型臂油气弹簧独立悬架结构,包括上A型臂(5)、下A型臂(6)及油气弹簧(3),所述上A型臂内侧及下A型臂内侧间经销轴与矿用自卸车车架(4)连接,所述上A型臂及下A型臂分别经悬挂球头总成(10)与所述前车轴(2)连接,所述油气弹簧下端经关节轴承与所述上A型臂连接,所述油气弹簧上端经关节轴承与所述车架连接。1. A front axle of a large-scale mining electric wheel dump truck, mainly including a front axle (2), a suspension, a steering rod (9), a steering cylinder (8), a steering crank (7), and a brake disc (13), It is characterized in that: the suspension is a double A-arm oil-pneumatic spring independent suspension structure, including an upper A-arm (5), a lower A-arm (6) and an oil-pneumatic spring (3), and the inner side of the upper A-arm and the inner side of the lower A-arm are connected to the mining dump truck frame (4) through the pin shaft, and the upper A-arm and the lower A-arm are respectively connected to the front axle (2) through the suspension ball joint assembly (10) The lower end of the oil-pneumatic spring is connected to the upper A-arm through a joint bearing, and the upper end of the oil-pneumatic spring is connected to the vehicle frame through a joint bearing. 2.根据权利要求1所述的一种大型矿用电动轮自卸车前桥,其特征在于:所述悬挂球头总成包括轴承座(18),设置于所述轴承座内的轴承外圈(17)及轴承内圈球头(16),所述轴承座与A型臂连接,所述轴承内圈球头远离球头一端与前车轴连接,所述轴承外圈由左、右两瓣外圈拼合构成,并经卡设于轴承外圈边缘上的锁圈闭合连接,包裹于所述轴承内圈球头端部球面外缘上,两者构成球铰连接副。2. The front axle of a large mine electric wheel dump truck according to claim 1, characterized in that: the suspension ball joint assembly includes a bearing seat (18), and the bearing outer ring arranged in the bearing seat (17) and bearing inner ring ball head (16), the bearing seat is connected with the A-arm, the end of the bearing inner ring ball head away from the ball head is connected with the front axle, and the bearing outer ring is composed of left and right two lobes The outer ring is formed by splicing, and is closed and connected by a lock ring clamped on the edge of the outer ring of the bearing, and wrapped on the outer edge of the spherical surface of the ball head end of the inner ring of the bearing, and the two form a ball joint connection pair. 3.根据权利要求2所述的一种大型矿用电动轮自卸车前桥,其特征在于:所述轴承座内的轴承外圈及轴承内圈球头构成关节轴承结构。3 . The front axle of a large mine electric wheel dump truck according to claim 2 , characterized in that: the ball joints of the outer ring of the bearing and the inner ring of the bearing in the bearing housing form a joint bearing structure. 4 .
CN2010201588056U 2010-03-31 2010-03-31 Front axle of large-size electric-wheel self-dumping mining truck Expired - Fee Related CN201784425U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102351008A (en) * 2011-07-31 2012-02-15 徐工集团工程机械股份有限公司江苏徐州工程机械研究院 Symmetrical four-link steering assembly for front axle of large-size mining dumper
CN102431589A (en) * 2011-12-05 2012-05-02 北京科技大学 Steering mechanism for mining truck
CN102442171A (en) * 2011-10-09 2012-05-09 内蒙古北方重型汽车股份有限公司 Front axle of mining dump truck
CN103395350A (en) * 2013-08-12 2013-11-20 三一矿机有限公司 Connecting structure for swing arm and front axle and mining dump truck
CN103832234A (en) * 2014-03-17 2014-06-04 胡建 Push rod type automobile suspension system
CN104071226A (en) * 2014-07-24 2014-10-01 三一矿机有限公司 Middle cross beam structure of mining dump truck and mining dump truck
CN106427445A (en) * 2016-11-07 2017-02-22 北京航天发射技术研究所 Automobile great-load independent suspension
CN108407609A (en) * 2018-05-14 2018-08-17 安徽安凯汽车股份有限公司 A kind of independent suspension electric drive front steering axle
CN115848490A (en) * 2022-12-12 2023-03-28 内蒙古北方重型汽车股份有限公司 Independent suspension of large mining vehicle and steering mechanism matched with independent suspension
CN115891539A (en) * 2022-11-17 2023-04-04 北京航天发射技术研究所 A Low-height Independent Suspension System with Longitudinal Oil-Pneumatic Springs and Its Application

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102351008A (en) * 2011-07-31 2012-02-15 徐工集团工程机械股份有限公司江苏徐州工程机械研究院 Symmetrical four-link steering assembly for front axle of large-size mining dumper
CN102442171A (en) * 2011-10-09 2012-05-09 内蒙古北方重型汽车股份有限公司 Front axle of mining dump truck
CN102431589A (en) * 2011-12-05 2012-05-02 北京科技大学 Steering mechanism for mining truck
CN103395350A (en) * 2013-08-12 2013-11-20 三一矿机有限公司 Connecting structure for swing arm and front axle and mining dump truck
CN103832234A (en) * 2014-03-17 2014-06-04 胡建 Push rod type automobile suspension system
CN104071226A (en) * 2014-07-24 2014-10-01 三一矿机有限公司 Middle cross beam structure of mining dump truck and mining dump truck
CN106427445A (en) * 2016-11-07 2017-02-22 北京航天发射技术研究所 Automobile great-load independent suspension
CN108407609A (en) * 2018-05-14 2018-08-17 安徽安凯汽车股份有限公司 A kind of independent suspension electric drive front steering axle
CN115891539A (en) * 2022-11-17 2023-04-04 北京航天发射技术研究所 A Low-height Independent Suspension System with Longitudinal Oil-Pneumatic Springs and Its Application
CN115848490A (en) * 2022-12-12 2023-03-28 内蒙古北方重型汽车股份有限公司 Independent suspension of large mining vehicle and steering mechanism matched with independent suspension

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