CN201772741U - Energy-saving tube panel system of wide-body roller kiln for roasting penetrated tiles - Google Patents

Energy-saving tube panel system of wide-body roller kiln for roasting penetrated tiles Download PDF

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Publication number
CN201772741U
CN201772741U CN2010202954562U CN201020295456U CN201772741U CN 201772741 U CN201772741 U CN 201772741U CN 2010202954562 U CN2010202954562 U CN 2010202954562U CN 201020295456 U CN201020295456 U CN 201020295456U CN 201772741 U CN201772741 U CN 201772741U
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CN
China
Prior art keywords
tube panel
kiln
panel pipeline
pipeline group
energy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2010202954562U
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Chinese (zh)
Inventor
柳丹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Zhongyao Ceramic Kiln Co., Ltd.
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柳丹
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Filing date
Publication date
Application filed by 柳丹 filed Critical 柳丹
Priority to CN2010202954562U priority Critical patent/CN201772741U/en
Application granted granted Critical
Publication of CN201772741U publication Critical patent/CN201772741U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides an energy-saving tube panel system of a wide-body roller kiln for roasting penetrated tiles, which is mounted in the areas of a quenching section and a slow cooling section of a kiln body in the length direction or the width direction of the kiln and comprises an upper tube panel pipeline group and a lower tube panel pipeline group, wherein the upper tube panel pipeline group is positioned at the inner side of the top of the kiln body above a roller rod and connected with a steel frame outside the kiln body by a clamping sleeve and a latch hook, and the lower tube panel pipeline group is mounted at the inner side of the bottom of the kiln body below the roller rod. By adopting the scheme, as a primary cooling air supply system which is positioned at the tail end of the kiln and consists of the upper tube panel pipeline group and the lower tube panel pipeline group exchanges heat with hot air inside the kiln body by using cold air led into the tube panel pipelines of the energy-saving tube panel system, the cooling effect and the cooling efficiency are improved, and the gradient utilization of the residual heat in the cooling zone is achieved. By adopting the scheme, not only can the requirements of the development of the modern ceramic enterprises on the stability and the reliability of the kiln masonries and the small temperature difference of the cross section inside the kiln be met, but also the gradient utilization of the residual heat of the cooling zone can be further realized, the utilization ratio of the residual heat is improved, the energy consumption is decreased, and the economic benefit of the enterprises is greatly improved.

Description

A kind of energy-saving pipe screen system that is used for roasting pattern permeating tile wide roller kiln
Technical field:
The utility model relates to the kiln technical field, refers in particular to a kind of quenching apparatus that is used for roasting pattern permeating tile wide roller kiln.
Background technology:
At present, along with the dimensions of ceramic yield and ceramic tile is increasing, kiln be build longer and longer, section is also more and more wideer, the difficult control of temperature in the kiln, section temperature difference is big, unstable product quality, distortion, aberration etc. burn till defect problem and also are on the rise.By it is when cooling off, and can't accomplish efficiently, at a high speed.
Summary of the invention:
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of elementary wind regime that utilizes fast and efficiently that is used for roasting pattern permeating tile wide roller kiln to carry out the energy-saving pipe screen system of kiln tail cooling.
For achieving the above object, technical scheme provided by the utility model is: a kind of energy-saving pipe screen system that is used for roasting pattern permeating tile wide roller kiln, described energy-saving pipe screen system is installed in the quench zone and zone, slow cooling section of kiln body along kiln length direction or kiln cross direction, it includes tube panel pipeline group, following tube panel pipeline group, wherein, last tube panel pipeline group is positioned at the kiln body inside top of roller rod top, and be connected with the external steelframe of hook and kiln by chuck, following tube panel pipeline group is installed in the kiln body bottom inside of roller rod below.
Upward tube panel pipeline, following tube panel pipeline are formed by many respectively for described upward tube panel pipeline group, following tube panel pipeline group.
Described upward tube panel pipeline is round tube or rectangular tube, and the last tube panel pipeline after installing is positioned on the same horizontal plane.
Described tube panel pipeline down is round tube or rectangular tube, and the following tube panel pipeline after installing is positioned on the same horizontal plane.
The described last tube panel pipeline group that is positioned at quench zone, the equivalent diameter of tube panel pipeline group is 100~400mm down.
The described last tube panel pipeline group that is positioned at the slow cooling section, the equivalent diameter of tube panel pipeline group is 50~250mm down.
The utility model is after having adopted such scheme, by last tube panel pipeline group, the kiln tail that following tube panel pipeline group constitutes cools off elementary air supply system, utilize cold air and the interior hot-air of kiln body in the tube panel pipeline that feeds in the energy-saving pipe screen system to carry out heat exchange, improve cooling effect and cooling effectiveness, realization is to the exhaust heat stepped utilization of salband, it is solid and reliable to the kiln masonry to satisfy the advanced ceramics enterprise development behind employing this programme, the requirement that cross section has a narrow range of temperature in the kiln, and can also realize exhaust heat stepped utilization to salband, improve utilization rate of waste heat, cut down the consumption of energy, improve the business economic benefit greatly.
Description of drawings:
Fig. 1 is an overall structure schematic diagram of the present utility model.
Fig. 2 is tube panel pipeline group on the utility model, the following structural representation of tube panel pipeline group when the kiln length direction is installed.
Fig. 3 is tube panel pipeline group on the utility model, the following structural representation of tube panel pipeline group when the kiln cross direction is installed.
Tube panel pipeline under tube panel pipeline group, 6-chuck, 7-hook, the last tube panel pipeline of 8-, 9-roller rod, the 10-under the last tube panel pipeline group of Reference numeral: 1-, 2-slow cooling section, 3-kiln body, 4-quench zone, the 5-.
The specific embodiment:
The utility model is described in further detail below in conjunction with institute's drawings attached, and preferred embodiment of the present utility model is:
Embodiment one:
Referring to accompanying drawing 1 and accompanying drawing 2, the described energy-saving pipe screen system that is used for roasting pattern permeating tile wide roller kiln of present embodiment, described energy-saving pipe screen system is installed in the quench zone 4 and 2 zones, slow cooling section of kiln body 3 along the kiln length direction, it includes tube panel pipeline group 1, following tube panel pipeline group 5, wherein, last tube panel pipeline group 1 is positioned at kiln body 3 inside top of roller rod 9 tops, the described tube panel pipeline group 1 that goes up is that many round tubes or square last tube panel pipeline 8 are formed, and by being enclosed within chuck 6 load-bearing outside the tube panel pipeline 8, chuck 6 is connected mutually with hook 7 lower ends, links up with to hang on kiln body 3 steelframe outward after kiln body 3 tops are passed in 7 upper ends.Tube panel pipeline 8 is positioned on the same horizontal plane on after the installation all.Following tube panel pipeline group 5 is installed in kiln body 3 bottom inside of roller rod 9 belows, and following tube panel pipeline group 5 is that many round tubes or square following tube panel pipeline group 5 are formed, and the following tube panel pipeline 10 after installing is positioned on the same horizontal plane.Wherein, be positioned at the last tube panel pipeline group 1 of quench zone 4, down the last tube panel pipeline 8, the equivalent diameter of time tube panel pipeline 10 of tube panel pipeline group 5 are 100~400mm.The equivalent diameter that is positioned at the last tube panel pipeline group 1 of slow cooling section 2, the last tube panel pipeline 8 that descends tube panel pipeline group 5, following tube panel pipeline 10 is 50~250mm.After having adopted such scheme, by last tube panel pipeline group 1, the kiln tail that following tube panel pipeline group 5 constitutes cools off elementary air supply system, utilize cold air and the interior hot-air of kiln body in the tube panel pipeline that feeds in the energy-saving pipe screen system to carry out heat exchange, improve cooling effect and cooling effectiveness, realization is to the exhaust heat stepped utilization of salband, it is solid and reliable to the kiln masonry to satisfy the advanced ceramics enterprise development behind employing this programme, the requirement that cross section has a narrow range of temperature in the kiln, and can also realize exhaust heat stepped utilization to salband, improve utilization rate of waste heat, cut down the consumption of energy, improve the business economic benefit greatly.
Embodiment two:
Referring to accompanying drawing 3, different is for present embodiment and embodiment one: go up tube panel pipeline group 1, tube panel pipeline group 5 all is fixedly mounted in the quench zone 4 and 2 zones, slow cooling section of kiln body 3 along the kiln cross direction down.
The embodiment of the above is the preferred embodiment of the utility model only, is not to limit practical range of the present utility model with this, so the variation that all shapes according to the utility model, principle are done all should be encompassed in the protection domain of the present utility model.

Claims (6)

1. energy-saving pipe screen system that is used for roasting pattern permeating tile wide roller kiln, it is characterized in that: described energy-saving pipe screen system is installed in the quench zone (4) and zone, slow cooling section (2) of kiln body (3) along kiln length direction or kiln cross direction, it includes tube panel pipeline group (1), following tube panel pipeline group (5), wherein, last tube panel pipeline group (1) is positioned at kiln body (3) inside top of roller rod (9) top, and be connected with the outer steelframe of hook (7) and kiln body (3) by chuck (6), following tube panel pipeline group (5) is installed in kiln body (3) bottom inside below the roller rod (9).
2. a kind of energy-saving pipe screen system that is used for roasting pattern permeating tile wide roller kiln according to claim 1 is characterized in that: upward tube panel pipeline (8), following tube panel pipeline (10) are formed by many respectively to go up tube panel pipeline group (1), following tube panel pipeline group (5).
3. a kind of energy-saving pipe screen system that is used for roasting pattern permeating tile wide roller kiln according to claim 2 is characterized in that: going up tube panel pipeline (8) is round tube or rectangular tube, and the last tube panel pipeline (8) after installing is positioned on the same horizontal plane.
4. a kind of energy-saving pipe screen system that is used for roasting pattern permeating tile wide roller kiln according to claim 2 is characterized in that: following tube panel pipeline (10) is round tube or rectangular tube, and the following tube panel pipeline (10) after installing is positioned on the same horizontal plane.
5. a kind of energy-saving pipe screen system that is used for roasting pattern permeating tile wide roller kiln according to claim 1 is characterized in that: be positioned at the last tube panel pipeline group (1) of quench zone (4), down the equivalent diameter of tube panel pipeline group (5) is 100~400mm.
6. a kind of energy-saving pipe screen system that is used for roasting pattern permeating tile wide roller kiln according to claim 1 is characterized in that: be positioned at the last tube panel pipeline group (1) of slow cooling section (2), down the equivalent diameter of tube panel pipeline group (5) is 50-250mm.
CN2010202954562U 2010-08-17 2010-08-17 Energy-saving tube panel system of wide-body roller kiln for roasting penetrated tiles Expired - Fee Related CN201772741U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010202954562U CN201772741U (en) 2010-08-17 2010-08-17 Energy-saving tube panel system of wide-body roller kiln for roasting penetrated tiles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010202954562U CN201772741U (en) 2010-08-17 2010-08-17 Energy-saving tube panel system of wide-body roller kiln for roasting penetrated tiles

Publications (1)

Publication Number Publication Date
CN201772741U true CN201772741U (en) 2011-03-23

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CN2010202954562U Expired - Fee Related CN201772741U (en) 2010-08-17 2010-08-17 Energy-saving tube panel system of wide-body roller kiln for roasting penetrated tiles

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107906950A (en) * 2017-12-28 2018-04-13 洛阳北玻硅巢装备技术有限公司 One kind fires foamed ceramic slow cooling roller kilns
CN109458852A (en) * 2018-11-16 2019-03-12 阳城县天陶瓷有限公司 Energy saving and environment friendly ceramics gas burns roller kilns

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107906950A (en) * 2017-12-28 2018-04-13 洛阳北玻硅巢装备技术有限公司 One kind fires foamed ceramic slow cooling roller kilns
CN107906950B (en) * 2017-12-28 2024-01-30 洛阳北玻轻晶石技术有限公司 Slow cooling roller kiln for firing foamed ceramics
CN109458852A (en) * 2018-11-16 2019-03-12 阳城县天陶瓷有限公司 Energy saving and environment friendly ceramics gas burns roller kilns

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: GUANGDONG ZHONGYAO KILN CO., LTD.

Free format text: FORMER OWNER: LIU DAN

Effective date: 20111209

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20111209

Address after: 528226 Foshan, Nanhai District, Guangdong Luo Village Industrial Park Road East

Patentee after: Foshan Zhongyao Ceramic Kiln Co., Ltd.

Address before: Nanhai District of Guangdong city of Foshan province Luo village 528226 Industrial Avenue East Xiabai pottery kiln in Foshan Development Co. Ltd.

Patentee before: Liu Dan

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110323

Termination date: 20180817