CN201770778U - Device for removing alkali liquor foams from galvanizing unit cleaning equipment - Google Patents
Device for removing alkali liquor foams from galvanizing unit cleaning equipment Download PDFInfo
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- CN201770778U CN201770778U CN2010202579247U CN201020257924U CN201770778U CN 201770778 U CN201770778 U CN 201770778U CN 2010202579247 U CN2010202579247 U CN 2010202579247U CN 201020257924 U CN201020257924 U CN 201020257924U CN 201770778 U CN201770778 U CN 201770778U
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Abstract
The utility model discloses a device for removing alkali liquor foams from galvanizing unit cleaning equipment. The device is characterized in that: a water annular nozzle and a compressed air annular nozzle are arranged at the upper and lower positions in the coefferdam of an alkaline bath opening respectively, wherein the water nozzle is arranged over the compressed air nozzle and both nozzles are fixed on an adjustable device capable of moving up and down and rotating; the inlet ends of the water nozzle and the compressed air nozzle are connected with a water pipe and a compressed air pipe through hoses respectively; a ball valve and a solenoid valve are arranged on the water pipe and the compressed air pipe respectively; the solenoid valve on the compressed air pipe is directly connected with a remote control box through a lead; and a time relay is arranged between the solenoid valve on the water pipe and the remote control box. The device has good de-foaming effect, does not change the alkali liquor components, the liquid level height and the alkali liquor temperature, is free from maintenance and has a low cost.
Description
(1) technical field: the utility model relates to a kind of bubble elimination device, specifically is a kind of alkali lye bubble elimination device that is used on the zinc-plated unit cleaning equipment.
(2) prior art: zinc-plated unit need clean surface of steel plate residual oil stain and dust in the process to the coil of strip surface galvanizing of uncoiling, and its cleaning process comprises that mainly alkali rinse bath, electrolytic cleaning, water scrubs and water rinse etc.After steel plate enters cleaning equipment, at first enter the alkali rinse bath, and to scrub recycle pump by alkali be 75 ℃ with temperature, pressure is that the alkali lye of 2.5bar is sprayed onto the upper and lower surface of steel plate by nozzle, alkali lye is back in the alkali groove more then.Alkali lye is main cleaning medium in cleaning process, and alkali lye is easy to generate a large amount of foams and alkali steam, particularly foam can major part concentrates on alkali and scrubs in the circulation groove, if not eliminating, foam can not seriously influence the alkali lye circulation, foam is excessive especially can breakdown operation on-the-spot three changes hygienic condition, and influence normally patrolling and examining and adding alkali work of workman, and the operating personnel has only frequent water to clean, not only strengthen workman's workload, simultaneously safety in production is also caused very big hidden danger.
Present usually conduct method is to add defoamer in alkali lye, because zinc-plated unit is a continuous production equipment, and the alkali lye foam also is constantly to produce continuously, adding defoamer also needs to add at any time, the mode of this a large amount of adding defoamers not only increases the cost of product, also needs the personal management simultaneously, even like this, the excessive phenomenon of alkali foam also takes place often, causes the alkali lye waste.Also have a kind of water, gas to mix in addition and produce the type defoaming device (ZL200720185239.6) that water smoke sprays into alkali lye, but this device in use can spray into a large amount of cold water to alkali lye, the temperature of alkali lye and the liquid level of alkali groove there is bigger influence, cause the consumption of steam to increase greatly, improved production cost, defoaming effect is general.Can not satisfy needs of production under the environment such as higher or alkali lye is dirtier at the alkali pump rotating speed.
By a large amount of experiments contrast, to the foam inhibition effect of alkali lye best be high pressure water washing, secondly be that the pressurized air annular purges.But high pressure water washing is to alkali liquid temperature and property
Bigger change can be arranged, therefore inadvisable.The simple pressurized air annular purging mode that adopts is in normal life cycle of alkali lye (20~30 days), can reach requirement (foam does not overflow the notch cofferdam) fully under most situations, but use a couple of days in later stage in the cycle, the alkali lye spy is dirty fully, foam is abundant especially, the simple pressurized air annular purging that adopts just can not reach requirement fully, has a spot of foam and overflows the notch cofferdam, and therefore the mode that must adopt combination to be provided with can reach requirement.
(3) summary of the invention: the purpose of this utility model just provides a kind of alkali lye composition, liquid level and alkali liquid temperature of not changing, adopt physical method to eliminate the alkali lye foam, non-maintaining, be used for alkali lye bubble elimination device on the zinc-plated unit cleaning equipment cheaply.
The technical solution of the utility model is: upper-lower position is equipped with water and two ring nozzles of pressurized air respectively in alkali groove notch cofferdam, and wherein water spouting nozzle is contained in the compressed-air atomizer top, and two nozzles all are fixed on the tunable arrangement that can move up and down and rotate; The entrance end of described water spouting nozzle and compressed-air atomizer is connected with water pipe and compressed air line with flexible pipe respectively; Ball valve and magnetic valve are housed respectively on described water pipe and compressed air line; Magnetic valve on the compressed air line directly links to each other with lead with the Long-distance Control case, is connected with the time relay between magnetic valve on the water pipe and the Long-distance Control case.
Described tunable arrangement comprises the vertical tube of fixing two ring nozzles, and vertical tube is equipped with one section sleeve pipe outward, is equipped with respectively on the sleeve pipe to adjust bolt and fixing catch.
The utility model alkali groove notch in addition the pressurized air annular purge the water spray ring nozzle of relief relay time control, the alkali lye foam is carried out mandatory destruction, the time ratio that the time of general water spray and pressurized air annular purge is 0.5:9.5, therefore can under the situation that does not change alkali lye composition and temperature, reduce the alkali lye foam in a large number, effectively improve peripheral operating environment, and can overcome the expense of employing chemical process (as defoamer) generation and the disadvantageous effect that the alkali lye composition changes.This apparatus structure is simple, operation and maintenance cost are low.
The principle of work of this device is exactly that pressurized air sprays to the alkali lye foam at a high speed by ring nozzle, utilizes pressurized air surging force and temperature head directly to destroy the tension force of foam surface, eliminates the foamy purpose thereby reach; Use a couple of days in later stage simultaneously in view of each cycle, the alkali lye spy is dirty fully, and foam is abundant especially, adopts the pressurized air annular to purge merely and just can not reach requirement fully, has a spot of foam and overflows the notch cofferdam, is aided with the water spray this moment,
Can eliminate foam fully and reach requirement.
This device is through on probation at Baosteel Huangshi coating plate company limited galvanization production line degreasing line water jacket, the supplementary electrical device realization is long-range intermittently to be controlled with the time, alkali lye alkali point 20,70 ℃ of alkali liquid temperatures, grease-removing agent: the efficient grease-removing agent of Ji Rui JR, alkali pump rotating speed: 2500~2900 rev/mins, result on trial shows, reach fully and not only can effectively eliminate foam but also do not change alkali lye composition and temperature, non-maintaining, purpose cheaply possesses the prospect of promoting in this enterprise and enterprise of the same type.
(4) description of drawings
Fig. 1 is a structural representation of the present utility model.
Among the figure, 1-alkali groove, 2-cofferdam, 3-water spouting nozzle, 4-compressed-air atomizer, 5-flexible pipe, the 6-water pipe, 7-compressed air line, 8-ball valve, 9-magnetic valve, 10-Long-distance Control case, 11-lead, the 12-time relay, the 13-vertical tube, the 14-sleeve pipe, 15-adjusts bolt, 16-fixing catch.
(5) embodiment:
Referring to Fig. 1, this device upper-lower position in alkali groove 1 notch cofferdam 2 is equipped with water and two ring nozzles of pressurized air 3,4 respectively, wherein water spouting nozzle 3 is contained in compressed-air atomizer 4 tops, and general high 1-1.2 rice, two nozzles all are fixed on the tunable arrangement that can move up and down and rotate; The entrance end of described water spouting nozzle and compressed-air atomizer is connected with water pipe 6 and compressed air line 7 with flexible pipe 5 respectively; Ball valve 8 and 2/2-way magnetic valve 9 are housed respectively on described water pipe and compressed air line; Magnetic valve on the compressed air line directly links to each other with lead 11 with Long-distance Control case 10, is connected with the time relay 12 between magnetic valve on the water pipe and the Long-distance Control case.
Described tunable arrangement comprises the vertical tube 13 of fixing two ring nozzles, and vertical tube is equipped with one section sleeve pipe 14 outward, is equipped with respectively on the sleeve pipe to adjust bolt 15 and fixing catch 16, and this fixing catch is fixed on the support (not shown) of side.By adjusting bolt and sleeve pipe, can adjust the upper and lower or rotation of vertical tube easily, thereby reach the purpose of adjusting nozzle direction and height.
During work, the operative employee is by the on-off control nozzle operation on the Long-distance Control case.Compressed-air atomizer is born the overwhelming majority work of whole froth breaking process, auxiliary water nozzle input can be carried out discontinuous operation under the situation of foam especially severe, and whole process can be controlled long-range.Above-mentioned water spray also can use the de-salted water spray to substitute.
Claims (2)
1. be used for the alkali lye bubble elimination device on the zinc-plated unit cleaning equipment, it is characterized in that: upper-lower position is equipped with water and two ring nozzles of pressurized air respectively in alkali groove notch cofferdam, wherein water spouting nozzle is contained in the compressed-air atomizer top, and two nozzles all are fixed on the tunable arrangement that can move up and down and rotate; The entrance end of described water spouting nozzle and compressed-air atomizer is connected with water pipe and compressed air line with flexible pipe respectively; Ball valve and magnetic valve are housed respectively on described water pipe and compressed air line; Magnetic valve on the compressed air line directly links to each other with lead with the Long-distance Control case, is connected with the time relay between magnetic valve on the water pipe and the Long-distance Control case.
2. the alkali lye bubble elimination device that is used on the zinc-plated unit cleaning equipment according to claim 1, it is characterized in that: described tunable arrangement comprises the vertical tube of fixing two ring nozzles, vertical tube is equipped with one section sleeve pipe outward, is equipped with respectively on the sleeve pipe to adjust bolt and fixing catch.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010202579247U CN201770778U (en) | 2010-07-07 | 2010-07-07 | Device for removing alkali liquor foams from galvanizing unit cleaning equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010202579247U CN201770778U (en) | 2010-07-07 | 2010-07-07 | Device for removing alkali liquor foams from galvanizing unit cleaning equipment |
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CN201770778U true CN201770778U (en) | 2011-03-23 |
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CN2010202579247U Expired - Fee Related CN201770778U (en) | 2010-07-07 | 2010-07-07 | Device for removing alkali liquor foams from galvanizing unit cleaning equipment |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110195250A (en) * | 2018-08-18 | 2019-09-03 | 贵州钢绳股份有限公司 | A kind of plating alkali slot plait mode of connection |
CN110496865A (en) * | 2019-09-10 | 2019-11-26 | 上海科启机电科技有限公司 | A kind of spray equipment in magnetic filter equipment |
CN115430672A (en) * | 2021-06-01 | 2022-12-06 | 天辰化工有限公司 | Granular caustic soda prilling tower cleaning system in solid caustic soda device |
-
2010
- 2010-07-07 CN CN2010202579247U patent/CN201770778U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110195250A (en) * | 2018-08-18 | 2019-09-03 | 贵州钢绳股份有限公司 | A kind of plating alkali slot plait mode of connection |
CN110496865A (en) * | 2019-09-10 | 2019-11-26 | 上海科启机电科技有限公司 | A kind of spray equipment in magnetic filter equipment |
CN115430672A (en) * | 2021-06-01 | 2022-12-06 | 天辰化工有限公司 | Granular caustic soda prilling tower cleaning system in solid caustic soda device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110323 Termination date: 20110707 |