CN201765380U - Three-dimensional optical lighting system - Google Patents
Three-dimensional optical lighting system Download PDFInfo
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- CN201765380U CN201765380U CN2010205299619U CN201020529961U CN201765380U CN 201765380 U CN201765380 U CN 201765380U CN 2010205299619 U CN2010205299619 U CN 2010205299619U CN 201020529961 U CN201020529961 U CN 201020529961U CN 201765380 U CN201765380 U CN 201765380U
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Abstract
The utility model relates to a three-dimensional optical lighting system, which aims to provide a lighting system with a wide range of resolution and wide application range of sweep objects, through which uneven surfaces can be clearly seen. The technical scheme of the utility model is that the three-dimensional optical lighting system comprises a three-dimensional light source system, a orientation spectroscope and a reflection imaging light path system. The light with even wide angle generated from the three-dimensional light source system permeates the orientation spectroscope and irradiates the effective scanning area. The imaging light reflected by the lighting object is reflected by the orientation spectroscope and turns and enters into the lens set of the reflection imaging light path system and finally reaches to the CCD image system of the reflection imaging light path system.
Description
Technical field
The utility model relates to a kind of printed circuit board (pcb) automatic optical detection device, and the shaven head illumination that relates in particular to this optical detection apparatus is prepared part with imaging.
Background technology
Existing optical head illuminator is by single light source, light path, form with the light path of direct imaging, light source generally has only two or three bulbs, and light path is simple, directly output to the effective scanning zone by the optical fiber optical track, often illumination intensity is not enough, and illumination uniformity is poor, and the angle of light degree is little, be not easy to see clearly the side that the certain thickness object is arranged or the image of bottom, see that shade produces harmful effect to optical detection result on the object on also easy or uneven surface; In addition, the light of sweep object reflection directly enters the CCD imaging by general lens and single optical filter, and resolution is limited in scope, and strong to the restriction of scanning material, the expansion applicability is wideless.
At present, the automatic optical detection device of printed circuit board need a kind ofly can be seen uneven surface clearly, and the resolution scope is wide, the illuminator that sweep object is applied widely.
Summary of the invention
The utility model is exactly in order to overcome the deficiency of above-mentioned existing optical lighting system, to provide a kind of and can see uneven surface clearly, and the resolution scope is wide, the illuminator that sweep object is applied widely.
The technical scheme that realizes the utility model purpose is: the three-dimensional optical lighting system, become by three-dimensional light-source system, directed spectroscope and catoptric imaging light path set of systems, behind the directed spectroscope of the uniform light transmission of the wide-angle that the three-dimensional light-source system sends, shine the effective scanning zone, imaging after the lighting object reflection turns to the lens combination that enters catoptric imaging light path system by directed spectroscope reflection, arrives the CCD image system of catoptric imaging light path system at last.
As further improvement of the utility model, in the three-dimensional light-source system, comprise that two groups of sides penetrate light sources and one group of direct projection light source, two groups of sides are penetrated light sources and are separately positioned on about shaven head; The direct projection light source is arranged on the shaven head top; Three-dimensional light has guaranteed that light can shine the side of sweep object, avoids shade to disturb the image error that causes.Described every group of side penetrated in the light source: the light that bulb sends is penetrated the reflection of light curved mirror through specular reflective mirrors, side again and is arrived lighting object, i.e. effective scanning zone by optical fiber, side ray shape optical track and sheen bar.In the described direct projection light source: the light that bulb sends arrives lighting object, i.e. effective scanning zone through direct light curved mirror and directed spectroscope again by optical fiber, the linear optical track of direct projection and sheen bar.Described linear optical track becomes point source of light into the band shape that needs, and linear optical track is connected with lamp box by optical fiber.
As improvement of the present utility model, in the described three-dimensional light-source system, the port of described optical fiber is equipped with heat protection filter over against the bulb position, filters the light wave of infrared band, only allows the light of visible light wave range by to avoid heat conduction infringement optical fiber in optical fiber as far as possible.Every optical fiber port all has one, has 5 heat protection filters.
As further improvement of the utility model, described sheen bar is used for the outlet of each linear optical track, is designed to the transparent suboptical bar, makes the strong and weak uneven light belt that directly penetrates from each optical track homogeneous that becomes, the ejaculation angle of light is also wider, reaches ± 48 degree from ± 24 degree scopes.
As further improvement of the utility model, the direct light curved mirror is installed in the upper right side of direct projection optical track outlet at a certain angle, become the reflected light of vertical direction from the top down after the direct light reflection that horizontal direction is penetrated, reflected light and vertical direction angular range are controlled at ± 4.5 degree, and the light belt width that finally arrives the sweep object surface is controlled to be 0.8mm.
As further improvement of the utility model, described specular reflective mirrors is installed in the oblique below that each side is penetrated optical track, the side of injecting with certain side firing angle degree penetrate light through the direct reflection mirror reflection after, upwards inject side and penetrate the light curved mirror.
As further improvement of the utility model, described side is penetrated the light curved mirror and is comprised two curved mirrors that lay respectively at the top of described specular reflective mirrors, be used for that the side after the direct reflection mirror reflection is penetrated light and reflex to scanning area once more, form the illumination light belt, the final light belt width that arrives the sweep object surface is 1.6 millimeters, it is back taper that two groups of sides are penetrated the common light shield that forms of light, and the right and left of light cone with respect to the angle of vertical direction is ± 44.5 degree.
As further improvement of the utility model, described three-dimensional illuminator also comprises two edge reflections mirrors, be positioned at the two ends of three-dimensional illuminator integrated morphology, the light at directive two ends is by miter angle directive scanning area after the edge reflections mirror reflection, the reflecting surface of edge reflections mirror is a minute surface, perpendicular to level.The application of edge-emission mirror both satisfied require scanning strip two ends light and horizontal sextant angle be 45 the degree requirements, solved the difficult problem that the original light belt of theoretical output must be longer than the actual illumination light belt far away again.
As further improvement of the utility model, described directed spectroscope has the formation of two effects-both participated in light source also to assist imaging optical path.After seeing through directed spectroscope, direct light straight down after the reflection of process direct light curved mirror arrives lighting object effective lighting zone, directed spectroscope is special optical frames, there is 75% direct light to be directed spectroscopical upper surface reflection or absorbs, continue to form effective direct light downwards after having only 25% direct light to see through spectroscope.Spectroscope also participates in another critical function, the light (i.e. the image of Xing Chenging) of all illuminated subject area reflections must just can enter imaging optical path through spectroscopical lower surface reflection back change direction, wherein 75% reflection ray is entered the imaging optical path system by usable reflection, and all the other 25% are not used.
As further improvement of the utility model, turn to upwards after plane mirror formation direct reflection reflects the light of the imaging of injecting through directed spectroscope refraction back level and penetrate.The light of the formation image that the effective scanning zone fires back can directly not enter the CCD imaging, is the interference for fear of other light, and the imaging optical path system uses directed spectroscope and specular reflective mirrors that the light of imaging has been carried out twice turnover break-in.Directed spectroscope is positioned on the direct projection light path with 45 degree angles, the light (i.e. the image of Xing Chenging) of all illuminated subject area reflections from down and through transferring after the spectroscope be horizontal direction from left to right, the reflection of process plane mirror turns to once more to from top to bottom then.
As further improvement of the utility model, lens combination is an afocal lens, will concentrate from the image light that the specular reflective mirrors emission comes to focus.Afocal lens can amplify accomplishes very little error and minimum parallax simultaneously; Image analytic degree can be by moving up and down adjustment at bare headed Z axle, and scope can comprise 15 ~ 37.5 microns; Use F# (depth of focus/diameter ratio) is 6.8 lens combination.
As further improvement of the utility model, be provided with the colour light filter mirror between lens combination and the imaging CCD equipment, be last part of imaging optical path system.Optical filtering can make some band of light in the raw video light pass through, and hinders other band of light and arrives CCD.The application target of optical filtering is at the material of different sweep objects and surface structure, and the filter that selectively uses optimal colors is to reach best contrast and image definition.The optical filtering of installing has two kinds, and a kind of is red filter, at the sweep object of copper face or other metal covering and epoxidation resin composition; Another kind is a cyan, is used for the scanning that blue dry film adds the copper face image.Optical filter can be changed other color as required in addition, and being designed to each optical filter two ends has a jump ring to fix respectively.The optical filtering that has installed can use software control to change, by pneumatic piston realization conversion physically.
Description of drawings
Fig. 1 is the utility model embodiment 1 front panorama synoptic diagram;
Fig. 2 is the three-dimensional light-source system synoptic diagram among the utility model embodiment 1;
Fig. 3 is that lamp box is connected with tight integrated morphology of head position illuminator and optical fiber among the utility model embodiment 1;
Fig. 4 is the tight integrated morphology decomposing schematic representation of head position illuminator (not comprising each optical track and sheen bar) among the utility model embodiment 1;
Fig. 5 is a directed spectroscope schematic diagram of the function among the utility model embodiment 1;
Fig. 6 is an imaging optical path system schematic among the utility model embodiment 1.
Embodiment
Embodiment 1
As shown in Figure 1, the three-dimensional optical lighting system comprises three big major part-three-dimensional light-source systems 1, directed spectroscope 2, imaging optical path system 3.Light sends from three-dimensional light-source system 1, form on the current scan stripes that banded field of illumination shines sweep object, the image that forms of being reflected reflect the back direction of transferring once more by directed spectroscope 2 and enters the imaging optical path system, by entering the CCD lens imaging after the imaging optical path system 3.
As shown in Figure 2, three-dimensional light-source system 1 has three groups of lighting systems, shines from three directions that current effective scanning zone---direct projection light sources 4, left side are penetrated light sources 5, and light sources 6 is penetrated on the right side.Direct projection light sources 4 is shone scanning area from the top down, and left side light sources 5 is from shaven head left side irradiation scanning area, and light sources 6 is established from bare headed right side irradiation scanning area in the right side.
In the direct projection light sources 4, the light that direct projection bulb 4.1 sends arrives lighting object, i.e. effective scanning zone through direct light curved mirror 4.6 and directed spectroscope 2 again by heat protection filter 4.2, optical fiber 4.3, the linear optical track 4.4 of direct projection and sheen bar 4.5.
Side is penetrated in the light sources 5, and side is established light that bulb 5.1 sends by heat protection filter 4.2, optical fiber 5.3, side ray shape optical track 5.4 and sheen bar 5.5, penetrates 5.7 reflections of light curved mirror through specular reflective mirrors 5.6, side again and arrives lighting object, i.e. effective scanning zones.
As shown in Figure 3 and Figure 4, direct projection light sources 4, side penetrate light sources 5 and directed spectroscope 2 has formed a relatively independent shaven head three-dimensional illuminator tight integrated morphology 7 physically partly.
As shown in Figure 4, edge reflections mirror position 5.8 is positioned at the two ends of three-dimensional illuminator integrated morphology, is perpendicular to the metallic mirror surface of horizontal scanning face.
As shown in Figure 5, directed spectroscope 2 is positioned on the direct light light path with miter angle, and upper surface filters 75% direct light only allows 25% light 2.1 arrive scanning areas.Same directed spectroscope lower surface also reflects the image light that turns to scanning area to send to be made it 75% light 2.2 and remains, and enters imaging optical path 3 from vertical direction steering horizontal direction.
As shown in Figure 6, imaging optical path 3 comprises specular reflective mirrors 3.1, lens 3.2, optional colour light filter mirror 3.3.The light that specular reflective mirrors 3.1 enters level secondary reflection again turns to and is vertical direction, upwards enters and enters colour light filter mirror 3.3 after lens 3.2 focus on.Lens 3.2 can move to realize the scanning of different resolutions down by in the vertical direction.Colour light filter mirror 3.3 can be selected to realize the reliable scanning of different materials object or different surfaces.
Claims (10)
1. three-dimensional optical lighting system, it is characterized in that, described three-dimensional optical lighting system is become by three-dimensional light-source system, directed spectroscope and catoptric imaging light path set of systems, behind the directed spectroscope of the uniform light transmission of the wide-angle that the three-dimensional light-source system sends, shine the effective scanning zone, imaging after the lighting object reflection turns to the lens combination that enters catoptric imaging light path system by directed spectroscope reflection, arrives the CCD image system of catoptric imaging light path system at last.
2. three-dimensional optical lighting system according to claim 1 is characterized in that, in the described three-dimensional light-source system, comprises that two groups of sides penetrate light sources and one group of direct projection light source, and two groups of sides are penetrated light sources and are separately positioned on about shaven head; The direct projection light source is arranged on the shaven head top; Described every group of side penetrated in the light source: the light that bulb sends is penetrated the reflection of light curved mirror through specular reflective mirrors, side again and is arrived lighting object by optical fiber, side ray shape optical track and sheen bar; In the described direct projection light source: the light that bulb sends arrives lighting object through direct light curved mirror and directed spectroscope again by optical fiber, the linear optical track of direct projection and sheen bar; Described side is penetrated with the linear optical track of direct projection and is connected with lamp box by optical fiber.
3. three-dimensional light-source system according to claim 2 is characterized in that, the port of described optical fiber is equipped with heat protection filter over against the bulb position.
4. three-dimensional light-source system according to claim 2 is characterized in that, described sheen bar is the transparent suboptical bar.
5. three-dimensional light-source system according to claim 2, it is characterized in that, described direct light curved mirror is installed in the upper right side of direct projection optical track outlet at a certain angle, become the reflected light of vertical direction from the top down after the direct light reflection that horizontal direction is penetrated, reflected light and vertical direction angular range are controlled at ± 4.5 degree.
6. three-dimensional light-source system according to claim 2 is characterized in that, described specular reflective mirrors is installed in the oblique below that each side is penetrated optical track, makes side penetrate light through after the direct reflection mirror reflection, upwards injects side and penetrates the light curved mirror.
7. three-dimensional light-source system according to claim 2, it is characterized in that, described side is penetrated the light curved mirror and is comprised two curved mirrors that lay respectively at the top of described specular reflective mirrors, is used for that the side after the direct reflection mirror reflection is penetrated light and reflexes to scanning area once more, forms the illumination light belt.
8. three-dimensional light-source system according to claim 2, it is characterized in that, described three-dimensional illuminator also comprises two edge reflections mirrors, be positioned at the two ends of three-dimensional illuminator integrated morphology, the light at directive two ends is by miter angle directive scanning area after the edge reflections mirror reflection, the reflecting surface of edge reflections mirror is a minute surface, perpendicular to level.
9. three-dimensional light-source system according to claim 2, it is characterized in that, described directed spectroscope is special optical frames, has 75% direct light to be directed spectroscopical upper surface reflection or absorbs, and continues to form effective direct light downwards after having only 25% direct light to see through spectroscope.
10. three-dimensional optical lighting system according to claim 1 is characterized in that, turns to upwards after the plane mirror formation direct reflection in the described lens combination reflects the light of the imaging of injecting through directed spectroscope refraction back level and penetrates; Directed spectroscope is positioned on the direct projection light path with 45 degree angles, the light of all illuminated subject area reflections from down and through turnover after the spectroscope be horizontal direction from left to right, the reflection of process plane mirror turns to once more to from top to bottom then.
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CN2010205299619U CN201765380U (en) | 2010-09-15 | 2010-09-15 | Three-dimensional optical lighting system |
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CN2010205299619U CN201765380U (en) | 2010-09-15 | 2010-09-15 | Three-dimensional optical lighting system |
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CN201765380U true CN201765380U (en) | 2011-03-16 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104243757A (en) * | 2014-09-25 | 2014-12-24 | 苏州保瑟佳货币检测科技有限公司 | Light source for image scanning device and image scanning system |
CN108027240A (en) * | 2016-06-14 | 2018-05-11 | 松下知识产权经营株式会社 | Visualize element, measurement system and measuring method |
CN108240989A (en) * | 2016-12-27 | 2018-07-03 | 研祥智能科技股份有限公司 | Illumination imaging optimization device |
CN108668054A (en) * | 2017-04-02 | 2018-10-16 | 田雪松 | Light processor |
-
2010
- 2010-09-15 CN CN2010205299619U patent/CN201765380U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104243757A (en) * | 2014-09-25 | 2014-12-24 | 苏州保瑟佳货币检测科技有限公司 | Light source for image scanning device and image scanning system |
CN108027240A (en) * | 2016-06-14 | 2018-05-11 | 松下知识产权经营株式会社 | Visualize element, measurement system and measuring method |
CN108027240B (en) * | 2016-06-14 | 2021-08-13 | 松下知识产权经营株式会社 | Visualization element, measurement system, and measurement method |
CN108240989A (en) * | 2016-12-27 | 2018-07-03 | 研祥智能科技股份有限公司 | Illumination imaging optimization device |
CN108668054A (en) * | 2017-04-02 | 2018-10-16 | 田雪松 | Light processor |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110316 Termination date: 20170915 |