CN201763438U - Turbo charging device with variable outlet area of an exhaust pipe - Google Patents

Turbo charging device with variable outlet area of an exhaust pipe Download PDF

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Publication number
CN201763438U
CN201763438U CN2010205329370U CN201020532937U CN201763438U CN 201763438 U CN201763438 U CN 201763438U CN 2010205329370 U CN2010205329370 U CN 2010205329370U CN 201020532937 U CN201020532937 U CN 201020532937U CN 201763438 U CN201763438 U CN 201763438U
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exhaust pipe
baffle
pipe
outlet
turbine
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李胜达
石磊
邓康耀
王绍明
刘秋颖
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Shanghai Jiao Tong University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

排气管出口面积可变的涡轮增压装置,属于内燃机技术领域,包括涡轮、排气支管、排气管、挡板、挡板轴、挡板旋转把手,圆形挡板置于排气管的出口处管道内,并与排气管同心安装;挡板轴与挡板固为一体,其一端和挡板旋转把手固接,另一端从排气管正上方的管壁穿通后,穿过挡板轴孔,再垂直穿进排气管的管壁凹槽内且与排气管的管壁光滑紧密接触。旋转挡板使不同的工况获得不同的出口面积,以满足经济性和动力性方面的要求。低速运行时,使排气管的出口面积变小;高速运行时,使排气管的出口面积变大。本实用新型设计合理,满足发动机变工况运行要求,不受气缸数限制,适用于涡轮单进口且涡轮侧置的涡轮增压装置。

Figure 201020532937

A turbocharging device with a variable exhaust pipe outlet area belongs to the technical field of internal combustion engines, including a turbine, an exhaust branch pipe, an exhaust pipe, a baffle, a baffle shaft, and a baffle rotating handle. The circular baffle is placed on the exhaust pipe It is installed in the pipe at the outlet of the exhaust pipe concentrically; the baffle shaft and the baffle are fixed as a whole, one end of which is fixedly connected with the rotating handle of the baffle, and the other end passes through the pipe wall directly above the exhaust pipe, and then passes through the The shaft hole of the baffle vertically penetrates into the pipe wall groove of the exhaust pipe and is in smooth and close contact with the pipe wall of the exhaust pipe. The rotating baffle enables different outlet areas to be obtained under different working conditions to meet the requirements of economy and power. When running at low speed, the outlet area of the exhaust pipe becomes smaller; when running at high speed, the outlet area of the exhaust pipe becomes larger. The utility model has a reasonable design, meets the operation requirements of the engine under variable working conditions, is not limited by the number of cylinders, and is suitable for a turbocharger device with a single turbine inlet and a side-mounted turbine.

Figure 201020532937

Description

排气管出口面积可变的涡轮增压装置 Turbocharger with variable exhaust pipe exit area

技术领域technical field

本发明涉及一种内燃机涡轮增压装置,特别是一种涡轮单进口且涡轮侧置的排气管出口面积可变的涡轮增压装置,属于内燃机技术领域。The invention relates to a turbocharging device for an internal combustion engine, in particular to a turbocharging device with a single turbine inlet and a variable outlet area of an exhaust pipe placed on the side of the turbine, and belongs to the technical field of internal combustion engines.

背景技术Background technique

随着社会的发展和环保要求的提高,现在发动机增压技术应用越来越广泛,中大功率的发动机大部分都采用涡轮增压技术,以提高功率和降低燃油消耗率。涡轮增压发动机的两种基本增压系统为定压增压系统和脉冲增压系统。定压增压系统,排气管容积大,管内压力基本保持恒定,扫气干扰小、泵气损失少,高速工况性能好;脉冲增压系统,排气管容积小,即能避免扫气干扰,又能较好地利用排气脉冲能量,低速工况和加速加载性能好。理想的情况是发动机在低速和加速加载工况运行时排气管容积能变小,实现脉冲增压方式,能充分利用脉冲能量;在发动机高速工况运行时排气管容积能变大,实现定压增压方式,使泵气损失减少。由此可见,如果一台发动机若同时配备定压增压方式与脉冲增压方式,高速工况时用定压增压系统,低速和瞬态工况时用脉冲增压系统,这是较为理想的,但现有的发动机增压系统的排气管容积基本都是不能调节的。With the development of society and the improvement of environmental protection requirements, engine boosting technology is now more and more widely used. Most of the engines with medium and high power adopt turbocharging technology to improve power and reduce fuel consumption. The two basic supercharging systems for turbocharged engines are constant pressure supercharging system and pulse supercharging system. Constant pressure supercharging system, the volume of the exhaust pipe is large, the pressure in the pipe is basically kept constant, the scavenging interference is small, the pump air loss is small, and the performance is good at high speed; the pulse supercharging system, the volume of the exhaust pipe is small, which can avoid scavenging Interference, and better use of exhaust pulse energy, low-speed conditions and acceleration loading performance is good. The ideal situation is that the volume of the exhaust pipe can be reduced when the engine is running at low speed and under accelerated loading conditions, and the pulse boosting method can be realized to make full use of the pulse energy; when the engine is running at high speed, the volume of the exhaust pipe can be increased to realize The constant pressure boost mode reduces the pump air loss. It can be seen that if an engine is equipped with constant pressure supercharging method and pulse supercharging method at the same time, the constant pressure supercharging system is used for high-speed working conditions, and the pulse supercharging system is used for low-speed and transient working conditions, which is more ideal. Yes, but the volume of the exhaust pipe of the existing engine supercharging system basically cannot be adjusted.

实用新型内容Utility model content

为了克服已有技术的不足,本实用新型提供了一种排气管出口面积可变的涡轮增压装置。排气管的出口面积随发动机的运行工况的变化而变化,低速工况时排气管出口面积变小,高速工况时排气管出口面积变大,以使发动机的各个运行工况都能获得较优的性能,并同时满足经济性和动力性方面的要求。In order to overcome the deficiencies of the prior art, the utility model provides a turbocharging device with a variable outlet area of an exhaust pipe. The outlet area of the exhaust pipe changes with the operating conditions of the engine. The outlet area of the exhaust pipe becomes smaller under low-speed operating conditions, and becomes larger under high-speed operating conditions, so that the various operating conditions of the engine It can obtain better performance and meet the requirements of economy and power at the same time.

为实现上述目的本实用新型所采用的技术方案是:该装置包括涡轮、排气支管、排气管、挡板、挡板轴、挡板旋转把手,涡轮为单进口涡轮,排气支管的进口和气缸头排气道相连接,排气支管的出口和排气管相连接,排气管为圆管,其出口和涡轮的进口相连接,挡板为圆板,置于排气管的出口处的管道内,其直径小于排气管内径,挡板与排气管同心安装;挡板轴与挡板固为一体,挡板轴的一端和挡板旋转把手固为一体,挡板轴的另一端从排气管正上方的管壁穿通后,穿过挡板的轴孔,再垂直穿进排气管正下方的管壁凹槽内且与排气管的管壁光滑紧密接触。在本实用新型中,圆管型排气管可以保证较好的排气的流动性能。通过挡板旋转把手的旋转来实现挡板的转动,从而调节排气管的出口面积。当发动机在低速工况运行时,旋转挡板使其迎风面变大,这样排气管的出口面积就变小了。当排气管的出口面积变小时,泵气损失增大,涡轮前的可用能也同时增大,进气流量变大,缸内燃烧变好,油耗降低。当发动机在高速工况运行时,旋转挡板使其迎风面变小,这样排气管的出口面积就变大了。当排气管的出口面积变大时,泵气损失减小,油耗降低。In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: the device includes a turbine, an exhaust branch pipe, an exhaust pipe, a baffle plate, a baffle plate shaft, and a baffle plate rotating handle, the turbine is a single-inlet turbine, and the inlet of the exhaust branch pipe It is connected with the exhaust port of the cylinder head, the outlet of the exhaust branch pipe is connected with the exhaust pipe, the exhaust pipe is a round pipe, and its outlet is connected with the inlet of the turbine, and the baffle is a circular plate, placed at the outlet of the exhaust pipe In the pipe at the place, its diameter is smaller than the inner diameter of the exhaust pipe, the baffle and the exhaust pipe are installed concentrically; The other end passes through the pipe wall directly above the exhaust pipe, passes through the shaft hole of the baffle plate, and then vertically penetrates into the pipe wall groove directly below the exhaust pipe and is in smooth and close contact with the pipe wall of the exhaust pipe. In the present utility model, the round pipe type exhaust pipe can ensure better flow performance of the exhaust gas. The rotation of the baffle is realized by the rotation of the baffle rotating handle, thereby adjusting the outlet area of the exhaust pipe. When the engine is running at low speed, the rotating baffle makes the windward side larger, so that the outlet area of the exhaust pipe becomes smaller. When the outlet area of the exhaust pipe becomes smaller, the pumping loss increases, the available energy before the turbine also increases, the intake air flow becomes larger, the combustion in the cylinder becomes better, and the fuel consumption decreases. When the engine is running at high speed, the rotating baffle makes the windward side smaller, so that the outlet area of the exhaust pipe becomes larger. When the outlet area of the exhaust pipe becomes larger, the pumping loss decreases and the fuel consumption decreases.

本实用新型的有益效果:本装置不受气缸数限制,满足发动机变工况运行要求,适用于涡轮单进口且涡轮侧置的涡轮增压装置,发动机在整个负荷运行范围内都可以使燃烧变好,油耗降低,获得较优的性能。Beneficial effects of the utility model: the device is not limited by the number of cylinders, meets the requirements of the engine under variable working conditions, and is suitable for a turbocharger device with a single turbine inlet and a side-mounted turbine. The engine can make the combustion variable in the entire load operating range Well, lower fuel consumption and better performance.

附图说明Description of drawings

图1是本实用新型涡轮增压装置的结构示意图;Fig. 1 is the structural representation of the utility model turbocharging device;

图2是图1中A-A剖面的结构示意图。Fig. 2 is a schematic structural diagram of section A-A in Fig. 1 .

具体实施方式Detailed ways

下面结合附图,对本发明的具体实施做进一步描述。The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.

如图1和图2所示,本实用新型包括涡轮1、排气支管2、排气管3、挡板4、挡板轴5、挡板旋转把手6,涡轮1为单进口涡轮,排气支管2的进口和气缸头排气道相连接,排气支管2的出口和排气管3相连接,排气管3为圆管,其出口和涡轮1的进口相连接,挡板4为圆板,置于排气管3的出口处的管道内,其直径小于排气管3内径,挡板4与排气管3同心安装;挡板轴5与挡板4固为一体,挡板轴5的一端和挡板旋转把手6固为一体,挡板轴5的另一端从排气管3正上方的管壁穿通后,穿过挡板4的轴孔,再垂直穿进排气管3正下方的管壁凹槽内且与排气管3的管壁光滑紧密接触。在本实用新型中,圆管型排气管3可以保证较好的排气的流动性能。通过挡板旋转把手6的旋转来实现挡板4的转动,从而调节排气管3的出口面积。当发动机在低速工况运行时,旋转挡板4使其迎风面变大,这样排气管3的出口面积就变小了。当排气管3的出口面积变小时,泵气损失增大,涡轮前的可用能也同时增大,进气流量变大,缸内燃烧变好,油耗降低。当发动机在高速工况运行时,旋转挡板4使其迎风面变小,这样排气管3的出口面积就变大了。当排气管3的出口面积变大时,泵气损失减小,油耗降低。As shown in Figures 1 and 2, the utility model includes a turbine 1, an exhaust branch pipe 2, an exhaust pipe 3, a baffle 4, a baffle shaft 5, and a baffle rotating handle 6. The turbine 1 is a single-inlet turbine, and the exhaust The inlet of the branch pipe 2 is connected to the exhaust port of the cylinder head, the outlet of the exhaust branch pipe 2 is connected to the exhaust pipe 3, the exhaust pipe 3 is a round pipe, and its outlet is connected to the inlet of the turbine 1, and the baffle 4 is a round pipe. Plate, placed in the pipeline at the outlet of the exhaust pipe 3, its diameter is smaller than the inner diameter of the exhaust pipe 3, the baffle plate 4 is concentrically installed with the exhaust pipe 3; the baffle plate shaft 5 and the baffle plate 4 are solidly integrated, and the baffle plate shaft One end of 5 and the rotating handle 6 of the baffle are fixed as one, and the other end of the baffle shaft 5 passes through the pipe wall directly above the exhaust pipe 3, passes through the shaft hole of the baffle 4, and then vertically penetrates into the exhaust pipe 3 In the pipe wall groove directly below and in smooth and close contact with the pipe wall of the exhaust pipe 3. In the present invention, the circular tube type exhaust pipe 3 can ensure better flow performance of the exhaust gas. The rotation of the baffle plate 4 is realized by the rotation of the baffle plate rotating handle 6 , thereby adjusting the outlet area of the exhaust pipe 3 . When the engine was running at a low speed, the rotating baffle 4 made its windward surface larger, so that the outlet area of the exhaust pipe 3 became smaller. When the outlet area of the exhaust pipe 3 becomes smaller, the pumping loss increases, the available energy before the turbine also increases, the intake air flow becomes larger, the combustion in the cylinder becomes better, and the fuel consumption decreases. When the engine was running at a high speed, the rotating baffle 4 made its windward surface smaller, so that the outlet area of the exhaust pipe 3 became larger. When the outlet area of the exhaust pipe 3 becomes larger, the pumping loss decreases and the fuel consumption decreases.

Claims (1)

1. the turbo charging installation of an exhaust outlet variable area, comprise turbine (1), exhaust branch pipe (2), outlet pipe (3), turbine (1) is single import turbine, the import of exhaust branch pipe (2) is connected with the cylinder head air outlet flue, the outlet of exhaust branch pipe (2) is connected with outlet pipe (3), outlet pipe (3) is a pipe, its outlet is connected with the import of turbine (1), it is characterized in that also comprising baffle plate (4), damper shaft (5), baffle plate rotating handles (6), baffle plate (4) is a plectane, place in the pipeline in outlet pipe (3) outlet port, its diameter is less than outlet pipe (3) internal diameter, baffle plate (4) and the concentric installation of outlet pipe (3); Damper shaft (5) is solidified as a whole with baffle plate (4), one end of damper shaft (5) and baffle plate rotating handles (6) are solidified as a whole, after the tube wall break-through of the other end of damper shaft (5) directly over the outlet pipe (3), pass the axis hole of baffle plate (4), vertically pierce into again in the tube wall groove under the outlet pipe (3) and with smooth tight contact of tube wall of outlet pipe (3).
CN2010205329370U 2010-09-17 2010-09-17 Turbo charging device with variable outlet area of an exhaust pipe Expired - Fee Related CN201763438U (en)

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CN102410077A (en) * 2011-11-25 2012-04-11 上海交通大学 Turbo-charging system provided with rotating part at outlet of exhaust pipe
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CN102410076A (en) * 2011-11-25 2012-04-11 上海交通大学 Turbo-charging system provided with moving part in exhaust pipe
CN102425485A (en) * 2011-11-15 2012-04-25 上海交通大学 Exhaust pipe outlet area self-adaptive turbocharging system
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CN102425490A (en) * 2011-11-15 2012-04-25 上海交通大学 Exhaust pipe outlet area self-adjusting type turbocharging system
CN102425489A (en) * 2011-11-15 2012-04-25 上海交通大学 Turbocharging system with adjustable exhaust pipe outlet area
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CN102410076A (en) * 2011-11-25 2012-04-11 上海交通大学 Turbo-charging system provided with moving part in exhaust pipe
CN102410077A (en) * 2011-11-25 2012-04-11 上海交通大学 Turbo-charging system provided with rotating part at outlet of exhaust pipe
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