CN201735488U - Paint coating machine - Google Patents

Paint coating machine Download PDF

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Publication number
CN201735488U
CN201735488U CN2010202939577U CN201020293957U CN201735488U CN 201735488 U CN201735488 U CN 201735488U CN 2010202939577 U CN2010202939577 U CN 2010202939577U CN 201020293957 U CN201020293957 U CN 201020293957U CN 201735488 U CN201735488 U CN 201735488U
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paint
filter layer
spraying
studio
filter
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陈新明
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HUIZHOU XINLIGUANG MACHINERY EQUIPMENT CO Ltd
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HUIZHOU XINLIGUANG MACHINERY EQUIPMENT CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

A paint coating machine comprises a frame and a coating work chamber arranged in the frame for coating workpieces. An exhaust fan is arranged on the frame, the exhaust fan is communicated with the coating work chamber by an exhaust duct, and multiple filter layers for filtering and recovering excessive paint not used when workpieces are coated are arranged between the coating work chamber in the exhaust duct and the exhaust fan. The structure is reasonable. The multiple paint filter layers are arranged between the coating work chamber and the exhaust fan, excessive paint can be collected to a maximum extent in the coating process, paint getting into air is largely reduced, and air pollution is reduced. Paint can be collected after filtered by the filter layers, and processed paint can be utilized again. Production cost is largely reduced, no waste water is produced, and environment pollution is largely reduced.

Description

一种涂料喷涂机 A paint spraying machine

技术领域technical field

本实用新型属于喷涂机械领域,具体地说是一种涂料喷涂机。The utility model belongs to the field of spraying machinery, in particular to a paint spraying machine.

背景技术Background technique

喷涂机是一种涂装设备,原理是将涂料分散成雾状喷涂于喷涂工件表面的一种机械设备,适用于五金件、塑料件等各类产品的表面喷涂加工生产。Spraying machine is a kind of coating equipment. The principle is to disperse the paint into mist and spray it on the surface of the sprayed workpiece. It is suitable for the surface spraying processing and production of various products such as hardware and plastic parts.

目前,传统喷涂行业中多采用水帘式喷涂机,水帘式喷涂机的底部是一个水池,前部是喷涂工作室,后部是喷雾室,它是利用水泵作为水循环与喷雾的动力,在喷涂工作室的一面或三面形成水帘,在喷雾室内形成喷雾,喷涂时产生的多余涂料雾,在遇到水帘时随水流流到水池内,其余的涂料由排风机抽走后,经过喷雾室再进行一次清洗。水帘式喷涂机在喷涂过程中多余的涂料被冲刷到水中,即使采用干式喷涂亦无法收集起来再利用,涂料利用率只有在40%左右,涂料利用率较低,而且造成大量涂料浪费,增加生产成本,渗有涂料的废水和空气严重污染环境。At present, water curtain spraying machines are mostly used in the traditional spraying industry. The bottom of the water curtain spraying machine is a pool, the front is a spraying studio, and the rear is a spray room. It uses a water pump as the power for water circulation and spraying. Water curtains are formed on one or three sides of the spraying studio, and spray is formed in the spray chamber. The excess paint mist generated during spraying will flow into the pool with the water flow when encountering the water curtain, and the rest of the paint will be sucked away by the exhaust fan and sprayed Room was cleaned again. During the spraying process of the water curtain spraying machine, the excess paint is washed into the water. Even if it is dry sprayed, it cannot be collected and reused. The paint utilization rate is only about 40%, which is low and causes a lot of paint waste. The production cost is increased, and the waste water and air permeated with paint seriously pollute the environment.

实用新型内容Utility model content

本实用新型要解决的技术问题是提供一种节能环保且喷涂效果好的涂料喷涂机。The technical problem to be solved by the utility model is to provide an energy-saving and environment-friendly paint spraying machine with good spraying effect.

为解决上述技术问题,本实用新型采用以下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:

一种涂料喷涂机,包括架体和设于架体内喷涂工件的喷涂工作室,在架体上设有抽风机,所述抽风机通过排风管与喷涂工作室连通,在排风管内喷涂工作室和抽风机之间设有对喷涂工件时未利用的多余涂料进行过滤回收的过滤层。A paint spraying machine, comprising a frame body and a spraying studio installed in the frame body to spray workpieces, an exhaust fan is arranged on the frame body, and the exhaust fan communicates with the spraying studio through an exhaust pipe, and sprays in the exhaust pipe There is a filter layer between the chamber and the exhaust fan to filter and recover the excess paint that is not used when spraying the workpiece.

作为对上述方案的改进,上述过滤层包括第一过滤层、第二过滤层和第三过滤层,第一过滤层为安装于喷涂工作室下部前侧的排风管内的钢板,钢板内设有贯通钢板表面的微孔;第二过滤层为安装于喷涂工作室侧边的排风管内的钢件,钢件内设有若干个弯折状的钢片;第三过滤层为安装于第二过滤层上方的过滤分离器,过滤分离器上设有吸附涂料的不锈钢丝。As an improvement to the above scheme, the filter layer includes a first filter layer, a second filter layer and a third filter layer. The first filter layer is a steel plate installed in the exhaust pipe on the lower front side of the spraying studio. Through the micropores on the surface of the steel plate; the second filter layer is a steel piece installed in the exhaust pipe on the side of the spraying studio, and there are several bent steel sheets inside the steel piece; the third filter layer is installed in the second A filter separator above the filter layer is provided with a stainless steel wire for absorbing paint.

作为对上述方案的进一步改进,上述第三过滤层的上方安装有手动清洗吸附于第三过滤层上的涂料的清理喷淋器,在排风管上第三过滤层位置对应处开有清理门。As a further improvement to the above scheme, a cleaning sprayer for manually cleaning the paint adsorbed on the third filter layer is installed above the third filter layer, and a cleaning door is opened at the corresponding position of the third filter layer on the exhaust pipe .

更进一步,上述喷涂工作室的底部设有接收从过滤层流下的涂料的接收管。Furthermore, the bottom of the spraying studio is provided with a receiving pipe for receiving the paint flowing down from the filter layer.

另外,上述喷涂工作室的上方设有过滤灰尘杂质的送风过滤器。In addition, an air supply filter for filtering dust and impurities is provided above the spraying studio.

本实用新型的有益效果:The beneficial effects of the utility model:

本实用新型结构合理,在喷涂工作室内和抽风机之间设置多层涂料过滤层,可以对在喷涂过程中的多余涂料进行最大量的收集,大大减少进入空气中的涂料,减少空气污染,涂料经过过滤层过滤后可以收集起来经过处理后可以再利用,大大降低了生产成本,而且不产生废水,大大减少环境污染。The utility model has a reasonable structure, and a multi-layer paint filter layer is set between the spraying studio and the exhaust fan, which can collect the excess paint in the spraying process, greatly reducing the paint entering the air and reducing air pollution. After being filtered by the filter layer, it can be collected and reused after treatment, which greatly reduces the production cost, and does not generate waste water, greatly reducing environmental pollution.

附图说明Description of drawings

附图1为本实用新型立体结构示意图;Accompanying drawing 1 is the three-dimensional structure schematic diagram of the present utility model;

附图2为本实用新型主视结构示意图;Accompanying drawing 2 is the schematic structural diagram of the main view of the utility model;

附图3为本实用新型第一过滤层立体结构示意图;Accompanying drawing 3 is the schematic diagram of the three-dimensional structure of the first filter layer of the present invention;

附图4为本实用新型第二过滤层立体结构示意图;Accompanying drawing 4 is the three-dimensional structure schematic diagram of the second filter layer of the utility model;

附图5为本实用新型第三过滤层立体结构示意图。Accompanying drawing 5 is the three-dimensional structural diagram of the third filter layer of the present invention.

具体实施方式Detailed ways

为了便于本领域技术人员的理解,下面将结合具体实施例及附图对本实用新型结构原理作进一步详细描叙:In order to facilitate the understanding of those skilled in the art, the structural principle of the utility model will be further described in detail below in conjunction with specific embodiments and accompanying drawings:

如附图1-5,一种涂料喷涂机,包括一架体1,在架体1内设有喷涂工件的喷涂工作室2,在喷涂工作室2的上方设有一过滤灰尘杂质的送风过滤器9,在架体1上设有抽风机3,抽风机3通过排风管4与喷涂工作室2连通,在排风管4内喷涂工作室2和抽风机3之间设有过滤层5,过滤层5用于对喷涂工件时未利用的多余涂料进行过滤回收。抽风机3启动工作时,喷涂工作室2外的空气经送风过滤器9过滤后进入喷涂工作室2,保证了喷涂工作室2内的空气干净度,抽风机3将在喷涂工作室2内带有涂料喷雾的空气经过过滤层5后从抽风机3的抽风口处排向空气中。As shown in Figures 1-5, a paint spraying machine includes a frame body 1, a spraying studio 2 for spraying workpieces is provided in the frame body 1, and an air supply filter for filtering dust and impurities is provided above the spraying studio 2. A device 9 is provided with an exhaust fan 3 on the frame body 1, and the exhaust fan 3 communicates with the spraying studio 2 through the exhaust pipe 4, and a filter layer 5 is provided between the spray studio 2 and the exhaust fan 3 in the exhaust pipe 4 , the filter layer 5 is used to filter and recycle the unused excess paint when spraying the workpiece. When the exhaust fan 3 starts to work, the air outside the spraying studio 2 enters the spraying studio 2 after being filtered by the air supply filter 9, which ensures the cleanliness of the air in the spraying studio 2, and the exhaust fan 3 will be in the spraying studio 2. The air that has paint spray is exhausted in the air from the air outlet of exhaust fan 3 after filter layer 5.

其中,上述的过滤层5包括第一过滤层51、第二过滤层52和第三过滤层53,第一过滤层51安装于喷涂工作室2下部前侧的排风管4内,第一过滤层51为一钢板,钢板内设有贯通钢板表面的微孔;第二过滤层52安装于喷涂工作室2侧边的排风管4内,第二过滤层52为一钢件,钢件内设有若干个弯折状的钢片;第三过滤层53安装于第二过滤层52的上方,第三过滤层53为一过滤分离器,过滤分离器上设有不锈钢丝,不锈钢丝用于吸附涂料。Wherein, above-mentioned filter layer 5 comprises the first filter layer 51, the second filter layer 52 and the 3rd filter layer 53, and the first filter layer 51 is installed in the exhaust duct 4 of spraying studio 2 lower front sides, the first filter layer Layer 51 is a steel plate, and the steel plate is provided with micropores that run through the surface of the steel plate; the second filter layer 52 is installed in the exhaust pipe 4 on the side of the spraying studio 2, and the second filter layer 52 is a steel part. Several bent steel sheets are provided; the third filter layer 53 is installed above the second filter layer 52, the third filter layer 53 is a filter separator, and the filter separator is provided with stainless steel wire, which is used for Adsorbs paint.

当对喷涂工件需要进行喷涂加工时,启动抽风机3,空气经送风过滤器9过滤后进入喷涂工作室2,涂料一部分被喷涂于喷涂工件表面,另一部分在空气中形成涂料喷雾,在抽风机3强大风力的作用下,带有涂料喷雾的空气首先经过排风管4内的第一过滤层51,空气经过钢板的微孔时,涂料喷雾中的一部分涂料在第一过滤层51中被过滤掉,在喷涂工作室2的底部设有一接收管8,经第一过滤层51过滤的涂料流向接收管8中;带有涂料喷雾的空气继续在排风管4内抽向第二过滤层52,当空气吹向钢件的弯折状钢片时,受到缓冲作用,涂料喷雾中的一部分涂料在第二过滤层52中被过滤掉,经第二过滤层52过滤的涂料流向接收管8中;带有涂料喷雾的空气继续在排风管4内抽向第三过滤层53,空气中剩余的涂料喷雾绝大部分吸附于第三过滤层53过滤分离器的不锈钢丝上,在第三过滤层53的上方安装有一清理喷淋器6,当第三过滤层53上的涂料积累到一定量时,可以手动操作清理喷淋器6清洗吸附于第三过滤层53上的涂料,在排风管4上第三过滤层53位置对应处开有清理门7。When the spraying workpiece needs to be sprayed, the exhaust fan 3 is started, and the air enters the spraying studio 2 after being filtered by the air supply filter 9. Part of the paint is sprayed on the surface of the sprayed workpiece, and the other part forms a paint spray in the air. Under the action of the strong wind force of the machine 3, the air with paint spray first passes through the first filter layer 51 in the exhaust pipe 4, and when the air passes through the micropores of the steel plate, a part of the paint in the paint spray is absorbed in the first filter layer 51. Filter out, a receiving pipe 8 is provided at the bottom of the spraying studio 2, and the paint filtered by the first filter layer 51 flows in the receiving pipe 8; the air with the paint spray continues to be drawn to the second filter layer in the exhaust pipe 4 52, when the air blows to the bent steel sheet of the steel piece, it is buffered, and a part of the paint in the paint spray is filtered in the second filter layer 52, and the paint filtered by the second filter layer 52 flows to the receiving pipe 8 in the middle; the air with paint spray continues to be pumped to the third filter layer 53 in the exhaust pipe 4, and the remaining paint spray in the air is mostly adsorbed on the stainless steel wire of the third filter layer 53 filter separators, in the third filter layer 53 A cleaning shower 6 is installed above the filter layer 53. When the coating on the third filter layer 53 accumulated to a certain amount, the cleaning shower 6 can be manually operated to clean the coating adsorbed on the third filter layer 53. A cleaning door 7 is opened at the position corresponding to the position of the third filter layer 53 on the air duct 4 .

本实用新型结构合理,在喷涂工作室2内和抽风机3之间设置多层涂料过滤层5,可以对在喷涂过程中的多余涂料进行最大量的收集,大大减少进入空气中的涂料,减少空气污染,涂料经过过滤层过滤后可以收集起来经过处理后可以再利用,大大降低了生产成本,而且不产生废水,大大减少环境污染。The utility model has a reasonable structure, and a multi-layer paint filter layer 5 is set between the spray studio 2 and the exhaust fan 3, which can collect the excess paint in the spraying process, greatly reducing the paint entering the air, reducing the Air pollution, the paint can be collected and reused after being filtered by the filter layer, which greatly reduces the production cost, and does not generate waste water, greatly reducing environmental pollution.

本实用新型所指涂料可以光固化涂料、单液自干型水性涂料或烤漆涂料等。The paint referred to in the utility model can be photocurable paint, single-liquid self-drying water-based paint or baking varnish paint, etc.

上述实施例为本实用新型实现的优选方案,并非限定性穷举,在相同构思下本实用新型还可以有其他变换形式,需要说明的是,在不脱离本实用新型发明构思的前提下,任何显而易见的替换均在本实用新型保护范围之内。The above-mentioned embodiment is the preferred solution for the realization of the utility model, and it is not exhaustive. Under the same concept, the utility model can also have other transformation forms. It should be noted that, without departing from the inventive concept of the utility model, any Obvious replacements are all within the protection scope of the present utility model.

Claims (5)

1.一种涂料喷涂机,包括架体(1)和设于架体内喷涂工件的喷涂工作室(2),在架体上设有抽风机(3),其特征在于:所述抽风机通过排风管(4)与喷涂工作室连通,在排风管内喷涂工作室和抽风机之间设有对喷涂工件时未利用的多余涂料进行过滤回收的过滤层(5)。1. A paint spraying machine, comprising a frame body (1) and a spraying studio (2) located at the spraying workpiece in the frame body, the frame body is provided with an exhaust fan (3), it is characterized in that: the exhaust fan passes through The exhaust pipe (4) communicates with the spraying studio, and a filter layer (5) is provided between the spraying studio and the exhaust fan in the exhaust pipe to filter and recycle unused excess paint when spraying workpieces. 2.根据权利要求1所述的涂料喷涂机,其特征在于:所述过滤层(5)包括第一过滤层(51)、第二过滤层(52)和第三过滤层(53),第一过滤层为安装于喷涂工作室下部前侧的排风管内的钢板,钢板内设有贯通钢板表面的微孔;第二过滤层为安装于喷涂工作室侧边的排风管内的钢件,钢件内设有若干个弯折状的钢片;第三过滤层为安装于第二过滤层上方的过滤分离器,过滤分离器上设有吸附涂料的不锈钢丝。2. The paint spraying machine according to claim 1, characterized in that: the filter layer (5) comprises a first filter layer (51), a second filter layer (52) and a third filter layer (53), the first The first filter layer is a steel plate installed in the exhaust pipe on the lower front side of the spraying studio, and the steel plate is provided with micropores passing through the surface of the steel plate; the second filter layer is a steel piece installed in the exhaust pipe on the side of the spraying studio. There are several bent steel sheets inside the steel piece; the third filter layer is a filter separator installed above the second filter layer, and the filter separator is provided with stainless steel wires for absorbing paint. 3.根据权利要求2所述的涂料喷涂机,其特征在于:所述第三过滤层的上方安装有手动清洗吸附于第三过滤层上的涂料的清理喷淋器(6),在排风管上第三过滤层位置对应处开有清理门(7)。3. paint spraying machine according to claim 2, it is characterized in that: the top of described 3rd filter layer is installed with the cleaning sprinkler (6) that manual cleaning is adsorbed on the paint on the 3rd filter layer, in exhaust There is a cleaning door (7) at the position corresponding to the position of the third filter layer on the pipe. 4.根据权利要求2所述的涂料喷涂机,其特征在于:所述喷涂工作室的底部设有接收从过滤层流下的涂料的接收管(8)。4. The paint spraying machine according to claim 2, characterized in that: the bottom of the spraying working chamber is provided with a receiving pipe (8) for receiving the paint flowing down from the filter layer. 5.根据权利要求1~4任一一项所述的涂料喷涂机,其特征在于:所述喷涂工作室的上方设有过滤灰尘杂质的送风过滤器(9)。5. The paint spraying machine according to any one of claims 1-4, characterized in that: an air supply filter (9) for filtering dust and impurities is provided above the spraying working chamber.
CN2010202939577U 2010-08-13 2010-08-13 Paint coating machine Expired - Fee Related CN201735488U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103657927A (en) * 2013-12-09 2014-03-26 淮南矿业(集团)有限责任公司 Quick coating machine
CN103747883A (en) * 2011-08-22 2014-04-23 欧瑞康贸易股份公司(特吕巴赫) Painting device
CN104844012A (en) * 2015-04-30 2015-08-19 安徽溢彩玻璃器皿有限公司 Wine bottle spraying and purifying equipment
CN106000741A (en) * 2016-06-23 2016-10-12 宿迁市金鼎木业科技有限公司 Wood toy paint spraying device
CN106984479A (en) * 2017-04-25 2017-07-28 无锡市明骥智能机械有限公司 Pipe fitting inner wall spray equipment
CN107470079A (en) * 2017-10-13 2017-12-15 苏州盛万君实业有限公司 Semi-automatic recovery spray equipment
CN110548627A (en) * 2019-09-25 2019-12-10 佛山市欣兴华龙机械有限公司 A environmental protection case for spraying operation
CN115283179A (en) * 2022-10-10 2022-11-04 佛山市南海矽钢铁芯制造有限公司 A powder spraying device for a ring magnetic core insulating layer spraying production line

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103747883A (en) * 2011-08-22 2014-04-23 欧瑞康贸易股份公司(特吕巴赫) Painting device
CN103747883B (en) * 2011-08-22 2017-05-31 欧瑞康表面解决方案股份公司,普费菲孔 Japanning utensil
CN103657927A (en) * 2013-12-09 2014-03-26 淮南矿业(集团)有限责任公司 Quick coating machine
CN104844012A (en) * 2015-04-30 2015-08-19 安徽溢彩玻璃器皿有限公司 Wine bottle spraying and purifying equipment
CN106000741A (en) * 2016-06-23 2016-10-12 宿迁市金鼎木业科技有限公司 Wood toy paint spraying device
CN106984479A (en) * 2017-04-25 2017-07-28 无锡市明骥智能机械有限公司 Pipe fitting inner wall spray equipment
CN107470079A (en) * 2017-10-13 2017-12-15 苏州盛万君实业有限公司 Semi-automatic recovery spray equipment
CN110548627A (en) * 2019-09-25 2019-12-10 佛山市欣兴华龙机械有限公司 A environmental protection case for spraying operation
CN115283179A (en) * 2022-10-10 2022-11-04 佛山市南海矽钢铁芯制造有限公司 A powder spraying device for a ring magnetic core insulating layer spraying production line

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