CN204448403U - A kind of paint line device for purifying and treating tail gas - Google Patents

A kind of paint line device for purifying and treating tail gas Download PDF

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Publication number
CN204448403U
CN204448403U CN201520023871.5U CN201520023871U CN204448403U CN 204448403 U CN204448403 U CN 204448403U CN 201520023871 U CN201520023871 U CN 201520023871U CN 204448403 U CN204448403 U CN 204448403U
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China
Prior art keywords
spray pipeline
melt pit
tail gas
collecting box
purifying
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Expired - Lifetime
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CN201520023871.5U
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Chinese (zh)
Inventor
张如剑
张亚萍
袁君
丁广哲
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Jiangsu Jianqiao Painting Engineering Co ltd
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JIANGSU JIANQIAO PAINT ENGINEERING CO LTD
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  • Treating Waste Gases (AREA)

Abstract

本实用新型涉及一种涂装生产线尾气净化处理装置,通过排风机10将涂装生产线中的漆雾和废气,首先经过地面格栅1、经地坑通道2、由喷淋管路3和水池喷淋管道6进行两次洗涤,然后再通过大型多层、错开式、梯形设置的活性炭过滤器9进行充分吸附,最后再由直风管11达标排放。其优点是吸附漆雾废气效率高,改善了工作环境,保证了设备的使用性能,降低了运行成本。

The utility model relates to a tail gas purification treatment device of a painting production line. The paint mist and exhaust gas in the painting production line are first passed through a ground grid 1, through a pit channel 2, and then by a spray pipeline 3 and a water pool through an exhaust fan 10. The spray pipe 6 is washed twice, and then fully adsorbed by the large-scale multi-layer, staggered, trapezoidal activated carbon filter 9, and finally discharged by the straight air pipe 11 up to the standard. Its advantages are high efficiency in absorbing paint mist exhaust gas, improving the working environment, ensuring the performance of the equipment, and reducing operating costs.

Description

一种涂装生产线尾气净化处理装置A coating production line tail gas purification treatment device

技术领域 technical field

本实用新型涉及大型涂装生产线中的后处理尾气净化处理装置,特别是一种涂装生产线的尾气净化处理装置。 The utility model relates to a post-treatment tail gas purification treatment device in a large-scale painting production line, in particular to a tail gas purification treatment device for a painting production line.

背景技术 Background technique

目前涂装行业中后处理尾气净化大多漆雾处理,采用片式无纺布和片式活性碳过滤方式进行过滤,过滤面积小,风速大,吸附率低,更换频率高,漆雾废气处理量比较低。 At present, most of the post-treatment exhaust gas purification in the coating industry is treated with paint mist, which is filtered by sheet non-woven fabric and sheet activated carbon filtration. The filter area is small, the wind speed is high, the adsorption rate is low, the replacement frequency is high, and the paint mist exhaust gas treatment capacity relatively low.

发明内容 Contents of the invention

本实用新型所要解决的技术难题是,克服上述现有技术的不足,提供一种涂装生产线的尾气净化处理装置,极大地提高了漆雾废气的处理率,改善了工人的工作环境,保证设备使用性能。 The technical problem to be solved by the utility model is to overcome the above-mentioned deficiencies in the prior art and provide a tail gas purification treatment device for a coating production line, which greatly improves the treatment rate of paint mist waste gas, improves the working environment of workers, and ensures that the equipment Use performance.

本实用新型的技术解决方案是:包括喷漆室13、循环水池4、水泵5、集风箱8、净化室12和排风筒11,喷漆室13的下侧设有地面格栅1和地坑风道2,排风筒11内设有排风机10,地坑风道2和循环水池4设于地下,其特征在于:集风箱8与喷漆室13之间通过地坑风道2和水池4使之相通,其中地坑风道2中设有竖直排列的地坑喷淋管路3,循环水池4上侧的集风箱8中设有水平排列设置的水池喷淋管路6,地坑喷淋管路3和水池喷淋管路6均通过水泵5与循环水池4相通,并循环利用;集风箱8中水池喷淋管路6的上端设有水平设置的、板状的漆雾过滤棉7;净化室12设于集风室8与排风筒11之间,净化室12中设有活性炭过滤器9;所述活性炭过滤器9为多层错开式梯形设置,层与层之间用斜板隔开,使之截面呈“Z”形。 The technical solution of the utility model is: including a paint spraying room 13, a circulating pool 4, a water pump 5, an air collecting box 8, a purification room 12 and an exhaust tube 11, and the lower side of the paint spraying room 13 is provided with a ground grille 1 and a pit air Road 2, an exhaust fan 10 is provided in the exhaust duct 11, and the pit air duct 2 and the circulating pool 4 are located underground, and it is characterized in that: the air collecting box 8 and the spray booth 13 are connected through the pit air duct 2 and the pool 4. The pit air channel 2 is provided with a vertically arranged pit spray pipeline 3, and the air collecting box 8 on the upper side of the circulating pool 4 is provided with a horizontally arranged pool spray pipeline 6. Both the shower pipeline 3 and the pool spray pipeline 6 communicate with the circulating pool 4 through the water pump 5 and are recycled; the upper end of the pool spray pipeline 6 in the air collecting box 8 is provided with a horizontally arranged, plate-shaped paint mist filter cotton 7; the clean room 12 is located between the air collection room 8 and the exhaust tube 11, and the clean room 12 is provided with an activated carbon filter 9; the activated carbon filter 9 is a multi-layer staggered trapezoidal setting, and the layer is used between the layers. The sloping plates are separated so that the section is "Z" shaped.

地坑喷淋管路3和水池喷淋管路6上均设有均匀排列的喷嘴。 Evenly arranged nozzles are arranged on the pit spray pipeline 3 and the pool spray pipeline 6 .

集风箱8中的水池喷淋管路6与漆雾过滤棉7平行设置。 The pool spray pipeline 6 in the wind collecting box 8 is arranged in parallel with the paint mist filter cotton 7 .

地坑风道2的地面为倾斜式。 The ground of pit air duct 2 is inclined.

本实用新型与现有技术对比所具备的优点是: Compared with the prior art, the utility model has the following advantages:

1、涂装生产线尾气净化处理装置可承载更大的工作风速,压损小,提高了涂装生产线尾气处理量; 1. The exhaust gas purification treatment device of the coating production line can carry a greater working wind speed, and the pressure loss is small, which improves the exhaust gas treatment capacity of the coating production line;

2、两道水喷淋的洗涤、一道漆雾过滤棉的吸附和多层活性炭过滤器,扩大了吸附面积,增强了吸附能力,提高了尾气处理量,改善了工作环境,保证了设备使用性能; 2. Two water spray washing, one paint mist filter cotton adsorption and multi-layer activated carbon filter enlarge the adsorption area, enhance the adsorption capacity, increase the tail gas treatment capacity, improve the working environment and ensure the performance of the equipment ;

3、漆雾过滤棉、多层活性炭过滤器,可方便定期更换; 3. Paint mist filter cotton and multi-layer activated carbon filter can be conveniently replaced regularly;

4、多层活性炭过滤器可再生处理后可反复使用、降低运行成本。 4. The multi-layer activated carbon filter can be used repeatedly after regeneration treatment, reducing operating costs.

附图说明:Description of drawings:

附图1为本实用新型的结构示意图。 Accompanying drawing 1 is the structural representation of the utility model.

其中:1-地面格栅,2-地坑风道,3-地坑喷淋管路,4-循环水池,5-水泵,6-水池喷淋管路,7-漆雾过滤棉,8-集风箱,9-多层活性炭过滤器,10-排风机,11-排风管,12-净化室,13-喷漆室。 Among them: 1-ground grille, 2-pit air duct, 3-pit spray pipeline, 4-circulating pool, 5-water pump, 6-pool spray pipeline, 7-paint mist filter cotton, 8- Air collection box, 9-multi-layer activated carbon filter, 10-exhaust fan, 11-exhaust pipe, 12-clean room, 13-painting room.

具体实施方式:Detailed ways:

下面结合附图对本实用新型作进一步的详细描述: Below in conjunction with accompanying drawing, the utility model is described in further detail:

本实用新型包括喷漆室13、循环水池4、水泵5、集风箱8、净化室12和排风筒11,喷漆室13的下侧设有地面格栅1和地坑风道2,排风筒11内设有排风机10,地坑风道2和循环水池4设于地下,集风箱8与喷漆室13之间通过地坑风道2和水池4使之相通。 The utility model includes a paint spraying room 13, a circulating pool 4, a water pump 5, an air collecting box 8, a clean room 12 and an exhaust tube 11. The lower side of the paint spraying room 13 is provided with a ground grille 1 and a pit air duct 2, and the exhaust tube Exhaust fan 10 is arranged in 11, pit air duct 2 and circulating pool 4 are arranged underground, and wind collecting box 8 and spray booth 13 are communicated by pit air duct 2 and pool 4.

地坑风道2中设有竖直排列的地坑喷淋管路3,循环水池4上侧的集风箱8中设有水平排列设置的水池喷淋管路6,地坑喷淋管路3和水池喷淋管路6均通过水泵5与循环水池4相通,并可使循环水池4中的水循环利用。地坑喷淋管路3和水池喷淋管路6上均设有均匀排列的喷嘴。 The pit air duct 2 is provided with a vertically arranged pit spray pipeline 3, the air collecting box 8 on the upper side of the circulating pool 4 is provided with a horizontally arranged pool spray pipeline 6, and the pit spray pipeline 3 And the water pool spray pipeline 6 all communicates with the circulating water pool 4 through the water pump 5, and can make the water in the circulating water pool 4 be recycled. Evenly arranged nozzles are arranged on the pit spray pipeline 3 and the pool spray pipeline 6 .

集风箱8中水池喷淋管路6的上端设有水平设置的、板状的漆雾过滤棉7,且漆雾过滤棉7与水池喷淋管路6平行设置。 The upper end of the pool spray pipeline 6 in the air collecting box 8 is provided with a horizontally arranged, plate-shaped paint mist filter cotton 7 , and the paint mist filter cotton 7 is arranged in parallel with the pool spray pipeline 6 .

净化室12设于集风室8与排风筒11之间,净化室12中设有活性炭过滤器9。所述的活性炭过滤器9,为多层错开式梯形设置,层与层之间用斜板隔开,使之截面呈“Z”形。 The clean room 12 is arranged between the air collection room 8 and the exhaust tube 11 , and an activated carbon filter 9 is arranged in the clean room 12 . The activated carbon filter 9 is arranged in a multi-layer staggered trapezoidal shape, and the layers are separated by inclined plates so that the cross-section is in a "Z" shape.

地坑风道2的地面设置为倾斜式,以使地坑喷淋管路3中的水能够顺畅流向循环水池4中。 The ground of the pit air duct 2 is set to be inclined, so that the water in the pit spray pipeline 3 can flow smoothly into the circulating pool 4 .

本实用新型工作时,通过排风机10将涂装生产线中的漆雾和废气首先经过地面格栅1,再经过地坑通道2,通过地坑喷淋管路3第一次喷淋,再经过水池喷淋管路6洗涤,可将生产线尾气中大颗粒的雾尘洗涤在水中。地坑喷淋管路3和水池喷淋管路6是由水泵5将循环水池4中的水抽到各个喷淋管中,进行对涂装生产线尾气进行洗涤雾化;由循环水池4过滤过的漆雾尾气再经过漆雾过滤棉7进行进一步吸附后进入集风箱8,再经过多层活性炭过滤器9进行再进一步地吸附,然后经过排风机10、排风管11达标排放。 When the utility model is working, the paint mist and exhaust gas in the coating production line are firstly passed through the ground grid 1 through the exhaust fan 10, then through the pit channel 2, sprayed for the first time through the pit spray pipeline 3, and then passed through The pool spray pipeline 6 is washed, and the mist and dust of large particles in the tail gas of the production line can be washed in water. The pit spraying pipeline 3 and the pool spraying pipeline 6 are pumped by the water pump 5 to pump the water in the circulating pool 4 into each spraying tube to wash and atomize the exhaust gas of the coating production line; The paint mist tail gas is further absorbed by the paint mist filter cotton 7 and enters the wind collecting box 8, then further adsorbed by the multi-layer activated carbon filter 9, and then discharged through the exhaust fan 10 and the exhaust pipe 11 up to the standard.

由于活性炭过滤器9呈多层错开式梯形设置,其活性炭的表面积增大了,在风量一定的情况下,也就是增加了漆雾废气的吸附面积,与此同时降低了通风的风速,这样,生产线产生的漆雾尾气经过活性炭过滤的时间就延长了,从而提高了尾气的吸附率。 Since the activated carbon filter 9 is arranged in a multi-layer staggered trapezoidal shape, the surface area of the activated carbon increases. Under the condition of a certain air volume, the adsorption area of the paint mist exhaust gas is increased, and the wind speed of ventilation is reduced at the same time. The time for the paint mist tail gas generated by the production line to be filtered by activated carbon is prolonged, thereby improving the adsorption rate of the tail gas.

Claims (4)

1. a paint line device for purifying and treating tail gas, it is characterized in that: comprise paint spray booth (13), circulating water pool (4), water pump (5), air collecting box (8), clean room (12) and exhaust tube (11), the downside of paint spray booth (13) is provided with floor grating (1) and melt pit air channel (2), exhaust blower (10) is provided with in exhaust tube (11), melt pit air channel (2) and circulating water pool (4) are located at underground, it is characterized in that: make it to communicate by melt pit air channel (2) and pond (4) between air collecting box (8) with paint spray booth (13), wherein be provided with the melt pit spray pipeline (3) of vertically arrangement in melt pit air channel (2), the pond spray pipeline (6) horizontally arranged is provided with in the air collecting box (8) of circulating water pool (4) upside, melt pit spray pipeline (3) and pond spray pipeline (6) are all communicated with circulating water pool (4) by water pump (5), and recycle, in air collecting box (8), the upper end in pond spray pipeline (6) is provided with coating cloud filter cotton (7) that is horizontally disposed, tabular, clean room (12) is located between wind assembling set (8) and exhaust tube (11), is provided with active carbon filter (9) in clean room (12), described active carbon filter (9) is the trapezoidal setting of multilayer staggered, separates between layers with swash plate, makes it cross section in " Z " shape.
2. a kind of paint line device for purifying and treating tail gas as claimed in claim 1, is characterized in that: melt pit spray pipeline (3) and pond spray pipeline (6) are equipped with evenly distributed nozzle.
3. a kind of paint line device for purifying and treating tail gas as claimed in claim 1, is characterized in that: the pond spray pipeline (6) in air collecting box (8) and coating cloud filter cotton (7) be arranged in parallel.
4. a kind of paint line device for purifying and treating tail gas as claimed in claim 1, is characterized in that: the ground of melt pit air channel (2) is tilting.
CN201520023871.5U 2015-01-14 2015-01-14 A kind of paint line device for purifying and treating tail gas Expired - Lifetime CN204448403U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105920955A (en) * 2016-04-27 2016-09-07 桂林电子科技大学 Blowing-drawing-type dust removal system for underground space
CN106039886A (en) * 2016-06-07 2016-10-26 安徽金诚复合材料有限公司 Painting waste gas treatment equipment
CN106493026A (en) * 2016-12-26 2017-03-15 郑州游爱网络技术有限公司 A kind of auto-parts panel beating paint spray booth

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105920955A (en) * 2016-04-27 2016-09-07 桂林电子科技大学 Blowing-drawing-type dust removal system for underground space
CN106039886A (en) * 2016-06-07 2016-10-26 安徽金诚复合材料有限公司 Painting waste gas treatment equipment
CN106493026A (en) * 2016-12-26 2017-03-15 郑州游爱网络技术有限公司 A kind of auto-parts panel beating paint spray booth

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C14 Grant of patent or utility model
GR01 Patent grant
CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 224022 Yi Feng Cambridge Road, Yancheng City, Jiangsu Province

Patentee after: JIANGSU JIANQIAO PAINTING ENGINEERING CO.,LTD.

Address before: 224022 Cambridge Road, Yi Fengzhen, Yancheng City, Jiangsu Province

Patentee before: JIANGSU JIANQIAO PAINTING ENGINEERING Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20150708