CN201726717U - Double-station section sawing machine for forest branches - Google Patents

Double-station section sawing machine for forest branches Download PDF

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Publication number
CN201726717U
CN201726717U CN2009202441183U CN200920244118U CN201726717U CN 201726717 U CN201726717 U CN 201726717U CN 2009202441183 U CN2009202441183 U CN 2009202441183U CN 200920244118 U CN200920244118 U CN 200920244118U CN 201726717 U CN201726717 U CN 201726717U
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saw blade
sawing
speed
forest
machine
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CN2009202441183U
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马岩
秦启文
杨春梅
任长清
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Northeast Forestry University
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Northeast Forestry University
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Abstract

本实用新型是一种双轴的横截锯段机,采用双轴联动机构,加工过程包括高速锯切运动和低速进给运动,可实现林间枝丫的锯切加工,锯切方便,功率消耗少,锯切效率高。可以把林间剩余物合理有效地利用起来,是实现热电联产中的一个重要环节。该机器具有针对性,普通锯段机具有不能实现林间操作的弊端,该机器是专门加工直径30mm至80mm的林间枝丫。整个机器由双轴联动结构、进料拨料结构和运动传动结构三部分组成。工作过程为:电机通过皮带把动力传递给高速皮带轮11,再把高速转动传递给左锯片轴6、右锯片轴17,带动锯片高速锯切;电机把转动经过减速器传递给公转进给带轮24,带动中心轴12转动,公转架4带动左锯片轴6、右锯片轴17公转,完成进给运动。

Figure 200920244118

The utility model is a two-axis cross-cutting sawing machine, which adopts a two-axis linkage mechanism. The processing process includes high-speed sawing movement and low-speed feed movement, which can realize the sawing process of branches in the forest. The sawing is convenient and the power consumption is low. Less, high sawing efficiency. Reasonable and effective use of forest residues is an important link in the realization of cogeneration of heat and power. This machine is targeted. Ordinary sawing machines have the disadvantage of not being able to operate in the forest. This machine is specially used to process forest branches with a diameter of 30mm to 80mm. The whole machine is composed of three parts: biaxial linkage structure, feeding and dialing structure and motion transmission structure. The working process is: the motor transmits the power to the high-speed pulley 11 through the belt, and then transmits the high-speed rotation to the left saw blade shaft 6 and the right saw blade shaft 17, driving the saw blade to saw at high speed; the motor transmits the rotation to the revolution feeder through the reducer The pulley 24 drives the central shaft 12 to rotate, and the revolving frame 4 drives the left saw blade shaft 6 and the right saw blade shaft 17 to revolutionize to complete the feed motion.

Figure 200920244118

Description

双工位林间枝丫用锯段机 Double-station forest branch sawing machine

所属技术领域Technical field

本实用新型是一种木工锯段机机构,可以把林间枝丫锯切成薄圆木片。 The utility model relates to a carpentry saw section machine mechanism, which can cut forest branches into thin round wood chips. the

背景技术Background technique

近年来,随着国民经济的迅速发展,能源需求日益增大,煤炭、原油、天然气等传统能源已经不能满足人类的需求,热电联产得到国家的重视,利用林间枝丫等生物质来进行生物发电,逐渐成为利用林区能源的一种方式,并越来越得到国家的重视!目前,木工机械行业的锯段机,为了提高锯切效率,多采用多锯片锯段机,在技术特性、结构特点和制作质量方面区别很大,美国观点倾向采用拥有浮动薄锯片的多锯片锯段机,欧洲观点则倡导继续采用双轴机床和拥有厚锯片的单轴机床。在技术、结构、效果、质量方面,均不适宜林间锯切枝丫操作。本设计专用于锯切林间枝丫的多轴锯段机。 In recent years, with the rapid development of the national economy, the demand for energy is increasing day by day. Traditional energy sources such as coal, crude oil, and natural gas can no longer meet the needs of human beings. Power generation has gradually become a way to use energy in forest areas, and it has received more and more attention from the country! At present, in order to improve the sawing efficiency, the saw segment machines in the woodworking machinery industry mostly use multi-saw segment saw machines, which differ greatly in terms of technical characteristics, structural characteristics and production quality. Saw segment machines, the European point of view advocates the continued use of dual-spindle machines and single-spindle machines with thick saw blades. In terms of technology, structure, effect and quality, it is not suitable for sawing and cutting branches in the forest. The design is a multi-axis segment sawing machine specially designed for sawing branches in forests. the

实用新型内容Utility model content

本实用新型是双工位林间枝丫用锯段机,用于林间枝丫锯切。它操作方便,结构简单,加工效率高。整台设备由公转结构,自转结构和进料结构三部分组成。本实用新型采用的技术方案是采用双轴联动结构,自转结构是由多根锯片轴组成,自转结构位于中心轴的周围,通过公转架和中间轴联接,电机经过减速把进给动力经由公转进给带轮传递给中间轴旋转,实现两个锯片轴围绕中心轴公转;电机把锯切动力经由高速皮带轮传递给左锯片轴、右锯片轴,左锯片轴、右锯片轴分别带动锯片高速旋转。左右两个工位分别有进料结构同时进料, 进料结构由料筒、料夹和机架部分等组成。 The utility model is a double-station forest branch sawing machine, which is used for sawing forest branches. It is easy to operate, simple in structure and high in processing efficiency. The whole equipment is composed of three parts: revolution structure, rotation structure and feeding structure. The technical solution adopted by the utility model is to adopt a double-axis linkage structure. The autorotation structure is composed of multiple saw blade shafts. The autorotation structure is located around the central axis. It is connected with the revolution frame and the intermediate shaft. The feed pulley is transmitted to the intermediate shaft to rotate, so that the two saw blade shafts revolve around the central axis; the motor transmits the sawing power to the left saw blade shaft, the right saw blade shaft, the left saw blade shaft, and the right saw blade shaft through the high-speed pulley Drive the saw blade to rotate at high speed respectively. The left and right stations respectively have a feeding structure to feed materials at the same time. The feeding structure is composed of a barrel, a material clip and a frame part. the

附图说明Description of drawings

图1是林间枝丫用锯段机主视图 Figure 1 is the front view of the sawing machine for branches in the forest

图中:1.料筒 2.锯片 3.锯片轴支撑架 4.公转架 5.轴承 6.左锯片轴 7.轴承盖 8.带轮 9.轴端挡圈 10.皮带 11.高速皮带轮 12.中心轴 13.轴承 14.皮带 15.固定螺钉 16.轴承盖 17.右锯片轴 18.锯片座 19.锯片 20.料夹 In the figure: 1. Material barrel 2. Saw blade 3. Saw blade shaft support frame 4. Revolving frame 5. Bearing 6. Left saw blade shaft 7. Bearing cover 8. Pulley 9. Shaft end retaining ring 10. Belt 11. High-speed pulley 12. Central shaft 13. Bearing 14. Belt 15. Fixing screw 16. Bearing cover 17. Right saw blade shaft 18. Saw blade seat 19. Saw blade 20. Material clip

图2是林间枝丫用锯段机左视图 Figure 2 is the left view of the sawing machine for branches in the forest

图中:21.拨夹筒 22.拨料杆 23.筋板 24.公转进给带轮 In the figure: 21. Dial chuck 22. Dial rod 23. Rib 24. Revolving feed pulley

具体实施方式:Detailed ways:

下面结合附图对本实用新型作进一步详细描述: Below in conjunction with accompanying drawing, the utility model is described in further detail:

林间枝丫用锯段机进料结构、公转结构、自转结构三部分组成。进料结构由料筒1、料夹20和机架部分等组成。公转结构主要由中心轴12、高速皮带轮11、皮带10、皮带14、公转架4、轴承13、拨夹筒21、拨料杆22、筋板23、公转进给带轮24和机架部分等组成。自转结构主要由锯片2、锯片19、锯片座18、锯片轴支撑架3、轴承5、左锯片轴6、轴承盖7、带轮8、轴端挡圈9、固定螺钉15、轴承盖16、右锯片轴17和机架部分等组成。 The branch saw machine in the forest consists of three parts: feeding structure, revolution structure and rotation structure. The feeding structure is composed of a material barrel 1, a material clip 20 and a frame part and the like. The revolution structure is mainly composed of a central shaft 12, a high-speed pulley 11, a belt 10, a belt 14, a revolution frame 4, a bearing 13, a shifting chuck 21, a shifting rod 22, a rib plate 23, a revolution feed pulley 24 and a frame part, etc. composition. The rotation structure is mainly composed of saw blade 2, saw blade 19, saw blade seat 18, saw blade shaft support frame 3, bearing 5, left saw blade shaft 6, bearing cover 7, belt pulley 8, shaft end retaining ring 9, and fixing screw 15 , Bearing cover 16, right saw blade shaft 17 and frame part etc. are formed. the

下面对机器总的结构和功能介绍: The following is an introduction to the general structure and functions of the machine:

1.双轴联动的基本结构:这是一个集公转、自转于一体的联动机构,自转是高速锯切运动,公转是低速进给运动。包括中心轴12、高速皮带轮11、皮带10、皮带14、公转架4、轴承13、拨夹筒21、拨料杆22、筋板23、公转进给带轮24等。公转运动是电机经过减速 把进给动力经由公转进给带轮24传递给中心轴12旋转,中心轴12通过键槽联接带动公转架4转动,锯段机的左锯片轴6和右锯片轴17通过公转架4和中间轴12联接,公转架4再把转动传递给锯片轴支撑架3,这样左锯片轴6、右锯片轴17就围绕着中心轴12做圆周转动。自转运动是电机把锯切动力经由高速皮带轮11传递给周围左锯片轴6、右锯片轴17,再把动力传递给锯片2、锯片19转动,实现锯切。 1. The basic structure of two-axis linkage: This is a linkage mechanism integrating revolution and rotation. The rotation is a high-speed sawing movement, and the revolution is a low-speed feed movement. Including central shaft 12, high-speed pulley 11, belt 10, belt 14, revolving frame 4, bearing 13, shifting clip cylinder 21, shifting rod 22, rib plate 23, revolving feed pulley 24, etc. The revolution movement is that the motor transmits the feed power through the revolution feed pulley 24 to the central shaft 12 to rotate through the deceleration, and the central shaft 12 drives the revolution frame 4 to rotate through the keyway connection, and the left saw blade shaft 6 and the right saw blade shaft of the saw segment machine 17 is connected by the revolution frame 4 and the intermediate shaft 12, and the revolution frame 4 transmits the rotation to the saw blade shaft support frame 3 again, so that the left saw blade shaft 6 and the right saw blade shaft 17 rotate around the center shaft 12 in a circle. The rotation motion is that the motor transmits the sawing power to the left saw blade shaft 6 and the right saw blade shaft 17 via the high-speed belt pulley 11, and then transmits the power to the saw blade 2 and the saw blade 19 to rotate to realize sawing. the

2.进料拨料结构:由公转运动提供动力。包括料筒1、料夹20、拨夹筒21、拨料杆22、筋板23等。在公转一周内,先由拨夹筒21把料夹20拨开,木料在自身重力作用下落到指定位置,处于待加工状态,料夹20重新夹紧。高速旋转的锯片2、锯片19公转到加工位置,锯切木料,锯切完毕后,拨料杆22把加工完毕的木片拨到出料仓。 2. Feeding and dialing structure: powered by revolution. It includes material cylinder 1, material clip 20, dial clamp cylinder 21, material dial rod 22, rib plate 23 and so on. Within one revolution, the material clamp 20 is first pushed aside by the dial clamp cylinder 21, and the wood falls to the designated position under its own gravity, and is in a state to be processed, and the material clamp 20 is re-clamped. Saw blade 2, saw blade 19 revolutions of high-speed rotation forward to processing position, and sawing wood, after sawing, shifting bar 22 transfers the wood chip that processing has finished to discharge bin. the

3.运动传动结构:包括高速锯切的自转运动,低速进给的公转运动。自转结构是由多根锯片轴组成,自转结构位于中心轴(12)的周围。自转运动由高速皮带轮11把高速转动传递给左锯片轴6、右锯片轴17,带动锯片高速锯切;公转运动由公转进给带轮24带动中心轴12转动,再经公转架4带动左锯片轴6、右锯片轴17公转。 3. Motion transmission structure: including rotation motion for high-speed sawing and revolution motion for low-speed feed. The self-rotating structure is composed of a plurality of saw blade shafts, and the self-rotating structure is located around the central axis (12). The rotation motion is transmitted by the high-speed belt pulley 11 to the left saw blade shaft 6 and the right saw blade shaft 17 to drive the saw blades to cut at high speed; the revolution motion is driven by the revolution feed pulley 24 to drive the central shaft 12 to rotate, and then through the revolution frame 4 Drive left saw blade axle 6, right saw blade axle 17 revolutions. the

4.林间枝丫用锯段机的主要技术参数:林间枝丫用锯段机圆锯片直径Φ350mm,锯轴转速3410±2%r/min,中心轴公转转速4.8±3%r/min,主传动电机型号Y112M-2,整机外形尺寸1170x1150x1135mm,净重530kg。 4. The main technical parameters of the sawing machine for branches in the forest: the circular saw blade diameter of the sawing machine for branches in the forest is Φ350mm, the rotation speed of the saw shaft is 3410±2%r/min, the revolution speed of the central axis is 4.8±3%r/min, The main drive motor model is Y112M-2, the overall dimensions of the machine are 1170x1150x1135mm, and the net weight is 530kg. the

Claims (2)

1. double woodland branch is with sawing the section machine, whole equipment is by the revolution structure, form from rotation structure and feeding structure three parts, motor passes to left saw blade axis (6), right saw blade axis (17) to sawing power via high-speed belt wheel (11), motor passes to central shaft (12) rotation to feeding power via revolution feeding belt wheel (24) through slowing down, it is characterized in that: form by many saw blade axis from rotation structure, from rotation structure be positioned at central shaft (12) around.
2. saw section machine according to claim 1 is characterized in that: the left saw blade axis (6) and the right saw blade axis (17) of saw section machine connect by revolution frame (4) and jackshaft (12).
CN2009202441183U 2009-11-18 2009-11-18 Double-station section sawing machine for forest branches Expired - Fee Related CN201726717U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105724183A (en) * 2016-04-06 2016-07-06 吉林大学 Bamboo harvesting machine
CN108263100A (en) * 2017-12-15 2018-07-10 广东开放大学(广东理工职业学院) A kind of double-station cover of pop can stamp device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105724183A (en) * 2016-04-06 2016-07-06 吉林大学 Bamboo harvesting machine
CN108263100A (en) * 2017-12-15 2018-07-10 广东开放大学(广东理工职业学院) A kind of double-station cover of pop can stamp device
CN108263100B (en) * 2017-12-15 2023-12-12 广东开放大学(广东理工职业学院) Double-station pop can cover coding device

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Granted publication date: 20110202

Termination date: 20111118