CN201720676U - Precise position-adjusting device of large component - Google Patents

Precise position-adjusting device of large component Download PDF

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Publication number
CN201720676U
CN201720676U CN2010203021223U CN201020302122U CN201720676U CN 201720676 U CN201720676 U CN 201720676U CN 2010203021223 U CN2010203021223 U CN 2010203021223U CN 201020302122 U CN201020302122 U CN 201020302122U CN 201720676 U CN201720676 U CN 201720676U
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CN
China
Prior art keywords
jack
bearing
rackwork
accurate
scale component
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Expired - Lifetime
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CN2010203021223U
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Chinese (zh)
Inventor
霰建平
任回兴
李鹏
程建新
崔学涛
牛亚洲
杜清
赵海洋
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CCCC SHB Fifth Engineering Co Ltd
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CCCC SHB Fifth Engineering Co Ltd
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Priority to CN2010203021223U priority Critical patent/CN201720676U/en
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Abstract

The utility model relates to an adjusting device of large hoisting equipment, in particular to a precise position-adjusting device of a large component. The precise position-adjusting device at least consists of a support, a jack, a steel base plate, a rotating hinge and a sliding plate. The precise position-adjusting device is characterized in that the jack comprises a vertical jack and a horizontal jack; the jack is connected with an oil passage control system; the support comprises a base and a movable support; the movable support has a sand bucket-shaped structure; the base is fixed on a bearing beam; the top end of the base is horizontally paved by the sliding plate; a clamping trough is arranged at the bottom of the movable support; the horizontal jack is arranged at one side of the movable support needing to adjust the position in horizontal direction; the steel base plate is arranged on the top end of the movable support; and the rotating hinge is arranged between the steel base plate and the component. The precise position-adjusting device can adjust the position of the large-tonnage component, and has the characteristics of long adjustment displacement, precise adjustment position, economical and practical use, convenience for field operation, capability for turnover use, and the like.

Description

The accurate rackwork of large-scale component
Technical field:
The utility model relates to a kind of member adjustment, positioner, the accurate rackwork of particularly a kind of large-scale component.
Background technology:
Along with the raising day by day of domestic and international large-scale hanging device lifting ability, large-scale overweight member integral hoisting scheme is also constantly developed.But adopt large-scale hanging devices such as crane barge, its lifting installation accuracy is difficult to once reach design accuracy, so the large-scale component lifting need accurately be adjusted after just in place.Current, general common components generally adopts monoblock type three-dimensional jack to carry out the position and accurately adjusts, less through the tonnage of investigating domestic this type of jack adaptation, generally be no more than 100 tons, and the displacement adjustment amount is also less than normal, large-tonnage three-dimensional jack needs customization separately, and its expense is very high, is not suitable for the positioning needs of super-big and overweight member.Many for this reason engineerings that possess large-scale integral formula lifting condition, large-scale component can only be split into small members at the scene spelling become whole, there is bigger security risk in the method, and construction speed, construction quality are difficult to be guaranteed.Therefore, effective accelerating construction progress reduces the construction risk of on-the-spot spelling member, gives full play to the lifting ability of large-scale hanging device, and it is very necessary to solve super-big and overweight member this construction technology difficult problem of transposing.
Summary of the invention:
The purpose of this utility model provides the accurate rackwork of a kind of large-scale component, and it can adjust the large-tonnage member, have adjust that displacement is long, the position accurately and economic and practical, be convenient to execute-in-place, can have enough to meet the need characteristics such as use.
The technical solution of the utility model is: design the accurate rackwork of a kind of large-scale component, it is made of bearing, jack, billet, rotating hinge, slide plate at least, it is characterized in that: its jack comprises vertical jack and level jack, and jack is connected with oil path control system; Bearing comprises base and removable bearing, and removable bearing is a sand bucket shape structure; Base is fixed on the spandrel girder, and at base top tiling slide plate, removable rest base leaves draw-in groove; Level jack is horizontally set on the removable bearing side of need transposing; Billet is placed on removable bearing top, between billet and the member rotating hinge is set.
Described oil path control system is that the delivery valve by the oil pressure pumping plant is connected by the entrance point of oil pipe with the energy storage valve, the output of energy storage valve has a plurality of delivery valves, a plurality of jack in parallel, the oil return valve of jack is connected on the parallel interface of another energy storage valve, and the concentrated oil return valve of energy storage valve is connected on the oil return valve of oil pressure pumping plant by oil pipe.
Described slide plate is the polytetrafluoroethylene (PTFE) slide plate.
Described vertical jack and level jack are a plurality of.
Described bearing is detachable, and it is a series of different specifications as required.
Described rotating hinge is spherical, and its radius and structure are a series of different specifications as required.
Characteristics of the present utility model are as follows: 1) rotating hinge radius and structure can be according to member designs corner angle design, and applicability is strong; 2) carry out the positioning of level and vertical direction by level jack and vertical jack pair member, thereby reach high accuracy positioning and aligning precision height, can reach in the 1mm large-scale component; 3) the energy storage valve can mean allocation oil pressure to each jack stable when guaranteeing jack unloading, thereby the control jack initiatively and passive and synchronous property, avoids occurring the jacking asynchrony phenomenon to the member infringement and may cause security incident under big load action; 4) need not increase special equipment, be combined and bearing can be dismantled by conventional equipment, the versatility of favourable and site operation can also be had enough to meet the need use, reduces construction cost; 5) improve the adjustment tonnage and the adjustment distance of large-scale component, and helped bringing into play the lifting ability of large-scale hanging device; 6) large-scale component can become whole in factory process, and once lifting is avoided or reduced fritter section on-site consolidation quantities; Reduce the on-site consolidation seam, effectively guaranteed construction quality; 7) make big member once in place, avoid big member, reduced the temporary support structure workload, effectively reduce production cost by the many problems of the on-the-spot required interim strong point of spelling of primary structural component; 8) little from heavy and light, size, execute-in-place is convenient and practical.
Description of drawings:
The utility model is described in further detail below in conjunction with the embodiment accompanying drawing:
Fig. 1 is a large-scale component rackwork facade layout drawing;
Fig. 2 is a large-scale component rackwork floor plan;
Fig. 3 is a jack synchronism control oil circuit layout drawing.
Among the figure: 1, base; 2, removable bearing; 3, vertical jack; 4, level jack; 5, billet; 6, rotating hinge; 7, polytetrafluoroethylene (PTFE) slide plate; 8, energy storage valve; 9, oil pressure pumping plant; 10, oil pipe.
The specific embodiment:
As Fig. 1, as shown in Figure 2, the accurate rackwork of large-scale component, it is made of bearing, jack, billet, rotating hinge, slide plate at least, its jack comprises vertical jack 3 and level jack 4, jack is connected with oil path control system; Bearing comprises base 1 and removable bearing 2, and removable bearing 2 is sand bucket shape structures; Base 1 is fixed on the spandrel girder, and at base 1 top polytetrafluoroethylene (PTFE) slide plate 7, draw-in groove is left in removable bearing 2 bottoms; Level jack 4 is horizontally set on removable bearing 2 and needs the positioning side, and it can be a plurality of; Billet 5 is placed on removable bearing 2 tops, and rotating hinge 6 is set between billet 5 and the member.
Embodiment 1: select the position of interim fulcrum according to element structure, select suitable detachable bearing, jack and the rotating hinge 6 of specification according to the distribution load of construction weight and each interim fulcrum.
The base 1 of bearing is fixed on the spandrel girder, at base 1 top tiling polytetrafluoroethylene (PTFE) slide plate 7, the stuck polytetrafluoroethylene (PTFE) slide plate 7 of draw-in groove of removable bearing 2 bottoms, two level jack 4 are horizontally set on removable bearing 2 needs the positioning side, drive member by the removable bearing 2 of level jack 4 synchronous push and carry out the plan-position adjustment, billet 5 is placed on removable bearing 2 tops, spherical rotating hinge 6 is set, by delivering that rotating hinge 6 adaptation members may exist between billet 5 and the member; Each vertically places 1 vertical jack 3 bearing left and right sides symmetry, place billet 5 according to member elevation needs in vertical jack 3 bottoms, at first use vertical jack 3 jack-up members when adjusting height, bearing and member are broken away from, place 1 billet 5 on the bearing to reach the high range request of member adding.Rear support still is in high-stress state because member is adjusted to the right place, brings difficulty for the dismounting of bearing, and therefore removable bearing 2 is sand bucket shape structures, and frame conveniently falls.
As shown in Figure 3, oil path control system is to be connected with the entrance point of energy storage valve 8 by oil pipe 10 by the delivery valve of oil pressure pumping plant 9, the output of energy storage valve 8 has a plurality of delivery valves, can two vertical jack 3 in parallel, the oil return valve of vertical jack 3 is connected on the parallel interface of another energy storage valve 8, the concentrated oil return valve of energy storage valve 8 is connected on the oil return valve of oil pressure pumping plant 9 by oil pipe 10, realizes the control of passive and synchronous property.Energy storage valve 8 can the mean allocation oil pressure to each jack, cushion the unexpected variation of oil pressure simultaneously, thereby the control jack is initiatively and passive and synchronous property, avoid under big load action, occurring jacking asynchrony phenomenon and oil return and impact member is damaged.
Embodiment 2:
Substantially the same manner as Example 1, different is that it adopts at three vertical jack of each vertical placement of bearing left and right sides symmetry, four level jack 4 are horizontally set on removable bearing 2 needs the positioning side, oil path control system is connected with the entrance point of energy storage valve 8 by oil pipe 10 by the delivery valve of oil pressure pumping plant 9, the output of energy storage valve 8 has a plurality of delivery valves, can jack in parallel, the oil return valve of jack is connected on the parallel interface of another energy storage valve 8, the concentrated oil return valve of energy storage valve 8 is connected on the oil return valve of oil pressure pumping plant 9 by oil pipe 10, realizes the jacking active synchronization of jack and the passive and synchronous property that falls; Thereby solved the accurate positioning problem of super-big and overweight member.
When the weight of large-scale overweight member is too big, can arrange a plurality of jack weight of bearing carriers simultaneously, solve the accurate positioning of large-scale overweight member.This device has completed successfully the long 1020 tons big sections steel case beams positioning of Transbay Bridge, Qingdao 72m task.

Claims (6)

1. the accurate rackwork of large-scale component, it is made of bearing, jack, billet, rotating hinge, slide plate at least, it is characterized in that: its jack comprises vertical jack (3) and level jack (4), and jack is connected with oil path control system; Bearing comprises base (1) and removable bearing (2), and removable bearing (2) is a sand bucket shape structure; Base (1) is fixed on the spandrel girder, and at base (1) top tiling slide plate, draw-in groove is left in removable bearing (2) bottom; Level jack (4) is horizontally set on removable bearing (2) and needs the positioning side; Billet (5) is placed on removable bearing (2) top, and rotating hinge (6) is set between billet (5) and the member.
2. the accurate rackwork of large-scale component according to claim 1, it is characterized in that: described oil path control system is to be connected with the entrance point of energy storage valve (8) by oil pipe (10) by the delivery valve of oil pressure pumping plant (9), the output of energy storage valve (8) has a plurality of delivery valves, a plurality of jack in parallel, the oil return valve of jack is connected on the parallel interface of another energy storage valve (8), and the concentrated oil return valve of energy storage valve (8) is connected on the oil return valve of oil pressure pumping plant (8) by oil pipe (10).
3. the accurate rackwork of large-scale component according to claim 1 is characterized in that: described slide plate is polytetrafluoroethylene (PTFE) slide plate (7).
4. the accurate rackwork of large-scale component according to claim 1 is characterized in that: described vertical jack (3) and level jack (4) are a plurality of.
5. the accurate rackwork of large-scale component according to claim 1, it is characterized in that: described bearing is a detachable.
6. the accurate rackwork of large-scale component according to claim 1 is characterized in that: described rotating hinge (6) is spherical.
CN2010203021223U 2010-02-02 2010-02-02 Precise position-adjusting device of large component Expired - Lifetime CN201720676U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010203021223U CN201720676U (en) 2010-02-02 2010-02-02 Precise position-adjusting device of large component

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Application Number Priority Date Filing Date Title
CN2010203021223U CN201720676U (en) 2010-02-02 2010-02-02 Precise position-adjusting device of large component

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CN201720676U true CN201720676U (en) 2011-01-26

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105442517A (en) * 2015-11-27 2016-03-30 中交武汉港湾工程设计研究院有限公司 Pile top pushing and positioning device
CN105479090A (en) * 2016-01-15 2016-04-13 重庆市韵诚塑料防腐设备有限公司 Tank bottom rotating fusion welding and one-time forming welding worktable
CN112900284A (en) * 2021-03-10 2021-06-04 中铁二十局集团第六工程有限公司 Positioning and mounting method for spherical hinge support
CN113235434A (en) * 2021-04-19 2021-08-10 中交二航局第二工程有限公司 High-altitude unequal-height sliding transportation positioning system for large-scale component and construction method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105442517A (en) * 2015-11-27 2016-03-30 中交武汉港湾工程设计研究院有限公司 Pile top pushing and positioning device
CN105479090A (en) * 2016-01-15 2016-04-13 重庆市韵诚塑料防腐设备有限公司 Tank bottom rotating fusion welding and one-time forming welding worktable
CN112900284A (en) * 2021-03-10 2021-06-04 中铁二十局集团第六工程有限公司 Positioning and mounting method for spherical hinge support
CN113235434A (en) * 2021-04-19 2021-08-10 中交二航局第二工程有限公司 High-altitude unequal-height sliding transportation positioning system for large-scale component and construction method
CN113235434B (en) * 2021-04-19 2022-07-08 中交二航局第二工程有限公司 High-altitude unequal-height sliding transportation positioning system for large-scale component and construction method

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Granted publication date: 20110126

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