CN201720338U - Boiler smoke chamber pipe plate hot-press compound mold - Google Patents
Boiler smoke chamber pipe plate hot-press compound mold Download PDFInfo
- Publication number
- CN201720338U CN201720338U CN2010202585110U CN201020258511U CN201720338U CN 201720338 U CN201720338 U CN 201720338U CN 2010202585110 U CN2010202585110 U CN 2010202585110U CN 201020258511 U CN201020258511 U CN 201020258511U CN 201720338 U CN201720338 U CN 201720338U
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- die
- shaping patrix
- forming mold
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Abstract
The utility model discloses a boiler smoke chamber pipe plate hot-press compound mold, which comprises an upper forming mold, a lower forming mold, a stripper ring, a flanging cavity and a punch. The upper forming mold is a cylinder with an eccentric cylinder hole, a peripheral boss is arranged on the outer wall of the lower end of the upper forming mold, and the stripper ring is a T-shaped cylinder and movably sleeved on the upper forming mold. A fixed support is mounted below the lower forming mold, and a cylinder hole coaxial with the stripper ring is arranged inside the lower forming mold. The flanging cavity is positioned below the lower forming mold, the upper end of the flanging cavity extends into the lower forming mold, and a pneumatic support is mounted below the flanging cavity. A cylinder is arranged at the upper end of the punch while a cone is arranged at the lower end, and when the upper end of the punch is inserted into the cylinder hole of the upper forming mold and presses downwards along with the upper forming mold, the cone at the lower end of the punch penetrates through the flanging cavity. The compound mold forms a boiler smoke chamber pipe plate with an eccentric hole, can automatically demold, saves time, labor and energy consumption, and simultaneously improves product qualification rate.
Description
Technical field
The utility model relates to a kind of shaping dies of boiler smoke-box tube sheet, particularly boiler smoke-box tube sheet hot pressing compound die.
Background technology
The boiler smoke-box tube sheet (as shown in Figure 1) of band eccentric orfice, boiler for producing producer generally adopts hot forming, drops into two molds usually, pulls the outer limit mould of pulling of a limit mould and a cover in the cover, pull the outer limit of pulling behind the limit in having earlier, or pull the two kinds of drawing methods in limit in pulling behind the limit outward earlier.Because twice shaping successively of two molds needs heating pressure process twice, takes time and effort energy consumption; Do not have stripper apparatus when outside carrying out, pulling the limit and make workpiece demoulding difficulty; In pull the limit and pull the compacting of limit two molds outward, can't guarantee the position dimension in hole and cause and scrap.
The utility model content
Technical problem to be solved in the utility model is to provide a kind of boiler smoke-box tube sheet hot pressing compound die, in making, pulls a mold limit and pulls the limit outward to be shaped simultaneously, and can automatic demoulding.
For solving above technical problem, the technical solution of the utility model is as follows: a kind of boiler smoke-box tube sheet hot pressing compound die, comprise shaping patrix 1 and forming lower die 2, and it is characterized in that: also comprise stripper ring 3, flange die 4 and drift 5;
Described shaping patrix 1 is a cylinder, and the cylindrical hole of an off-centre is arranged in this shaping patrix 1, and described cylindrical axis is parallel with the axis in eccentric cylinder hole, and the outer wall of described shaping patrix 1 lower end is provided with circumferential boss 9;
Described stripper ring 3 is a T shape cylinder, and these stripper ring 3 kinks are at shaping patrix 1 outer wall;
In the described forming lower die 2 cylindrical hole is arranged, when stripper ring 3 falls with shaping patrix 1, its larger diameter end 3a drops on forming lower die 2 upper surfaces, and its smaller diameter end 3b inserts in the gap between described forming lower die 2 and the shaping patrix 1, and the below of this forming lower die 2 is equipped with fixed bearing 7;
Described flange die 4 is a cylinder, this flange die 4 is positioned at shaping patrix 1 below, and its upper end is stretched in described forming lower die 2 cylindrical holes, and these flange die 4 belows are equipped with pneumatic supporting 8, in this flange die 4 cylindrical hole is arranged, this cylindrical hole is coaxial with the cylindrical hole of shaping patrix 1;
Described drift 5 upper ends are that cylinder, lower end are circular cone, and the dead in line of the axis of this drift 5 and moulding patrix 1 cylindrical hole interts in the cylindrical hole of shaping patrix 1 when pressing down with shaping patrix 1 when its upper end, and the circular cone of its lower end passes flange die 4.
The last plane of described circumferential boss 9 is low inside and high outside tapered plane, and the lower plane of described stripper ring 3 is parallel with this tapered plane.
On described drift 5 and the shaping patrix 1 radial hole 10 is arranged, pin passes this radial hole 10 described drift 5 and shaping patrix 1 is linked together.
The utility model adopts composite die, the shaping patrix is connected with holding pin with the drift that interts in its cylindrical hole, under the effect of forcing press, press down simultaneously, stripper ring falls with the shaping patrix by deadweight, stop to fall behind the plane on the stripper ring contact forming lower die, shaping patrix and drift continue to press down, and are shaped simultaneously pulling the limit in the workpiece and pulling the limit outward by forming lower die and flange die; After the shaping, unload the holding pin of shaping patrix and drift, pneumatic supporting overthrows upwards that edge die drives workpiece and the moulding patrix is up, throws off the realization automatic demoulding behind the workpiece contact stripper ring behind the lower plane automatically with the shaping patrix.
The beneficial effects of the utility model:
1) position dimension in hole in the time of guaranteeing to pull the limit in the boiler smoke-box tube sheet and pull the limit outward effectively prevents hole dislocation or disalignment, constant product quality, and product percent of pass is improved;
2) only drop into a mold, reduced more mold exchange and the time of adjusting mould;
3) the heating pressurization is once finished, and has saved the energy and time, greatly reduces production cost;
4) the energy automatic demoulding does not need special-purpose extractor, has guaranteed demoulding quality.
Description of drawings
The boiler smoke-box tube plate structure schematic diagram of Fig. 1 band eccentric orfice.
Fig. 2 working state schematic representation of the present utility model.
Fig. 3 stripper ring enlarged drawing of the present utility model.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and Examples:
Suppress the boiler smoke-box tube sheet of band eccentric orfice as shown in Figure 1, the utility model adopts composite die as shown in Figure 2, comprises shaping patrix 1, forming lower die 2, stripper ring 3, flange die 4 and drift 5.Shaping patrix 1 is a cylinder, and the cylindrical hole of an off-centre is arranged in it, and this cylindrical axis is parallel with the axis in eccentric cylinder hole, and the outer wall of moulding patrix 1 lower end is provided with circumferential boss 9.The upper end of drift 5 is that cylinder, lower end are circular cone, and the diameter of circular cone maximum is determined by the diameter in workpiece centre hole.
As shown in Figure 3, stripper ring 3 is a T shape cylinder, has formed the larger diameter end 3a and the smaller diameter end 3b of stripper ring 3, and a cylindrical hole coaxial with stripper ring 3 arranged in the stripper ring 3.
As shown in Figure 2, during installation, drift 5 is coaxial with the cylindrical hole in the moulding patrix 1, and shaping patrix 1 wraps in outside the drift 5; Stripper ring 3 is coaxial with shaping patrix 1, with stripper ring 3 kinks on shaping patrix 1; Stripper ring 3 falls by deadweight, and the circumferential boss 9 that shaping patrix 1 lower end outer wall is provided with can make stripper ring 3 stop to fall behind plane on the circumferential boss 9 that contacts shaping patrix 1; After going here and there drift 5, moulding patrix 1 and stripper ring 3 well, again drift 5 is installed on the forcing press.
Moulding counterdie 2 links to each other with fixed bearing 7 under being positioned at it, is arranged with 3-4 fixed bearing 7 that becomes circle distribution at forming lower die 2, forming lower die 2 transfixion all the time when the hot pressing workpiece.One cylindrical hole is arranged in the moulding counterdie 2, and the diameter of this cylindrical hole is less than the major diameter of stripper ring 3, greater than the minor diameter of stripper ring 3.During installation, this cylindrical hole is coaxial with described stripper ring 3, and when guaranteeing that stripper ring 3 falls, its larger diameter end 3a drops on forming lower die 2 upper surfaces, and its smaller diameter end 3b inserts in the gap between described forming lower die 2 and the shaping patrix 1.
Flange die 4 is positioned at described shaping patrix 1 time, and its upper end is stretched in the moulding counterdie 2, and this flange die 4 links to each other with pneumatic supporting 8 be positioned at it under, is arranged with the pneumatic supporting 8 of 3-4 one-tenth circle distribution at flange die 4.
After installing composite die, the plate workpiece 6 that has centre bore of heating is shelved on the forming lower die 2, shaping patrix 1 and drift 5 press down under the effect of forcing press simultaneously, stripper ring 3 falls with shaping patrix 1 by deadweight, drift 5 is contact workpiece 6 at first, workpiece 6 is out of shape under the pressure effect of drift 5 and shaping patrix 1, drift 5 lower end circular cones pass the centre bore of workpiece 6, stop to fall behind the plane on the stripper ring 3 contact forming lower dies 2, shaping patrix 1 and drift 5 continue to press down, when be depressed into flange die 4 on the spacing on plane during just for the thickness of workpiece 6, flange die 4 stops shaping patrixes 1 to continue to press down; Pull limit 11 equal diameters in the cylindrical hole diameter of forming lower die 2 and the workpiece 6, the cylindrical hole diameter of flange die 4 and workpiece 6 outer limit 12 equal diameters of pulling are shaped pulling the limit in the workpiece 6 and pulling the limit outward simultaneously by forming lower die 2 and flange die 4; After the shaping, workpiece 6 and shaping patrix 1 are bonded together, and unload the drift 5 that adds on the press, and pneumatic supporting 8 overthrows upwards that edge die 4 drives workpiece 6 and moulding patrix 1 is up, and drift 5 keeps motionless.Pull limit 11 in the workpiece 6 and tilt to axis because of being heated, the plane at first contacts the lower limb of stripper ring 3 on the workpiece 6, and the gravity of stripper ring 3 is equivalent to workpiece 6 has been applied resistance, makes workpiece 6 automatic and shaping patrix 1 disengagements, has realized automatic demoulding.
For implementing this utility model better, low inside and high outside tapered plane is arranged on the last plane of shaping patrix 1 circumferential boss 9, the relatively thin easier processing in straight plane, can not fracture because of root is too thin, can avoid equally the side of circumferential boss 9 and workpiece 6 in pull limit 11 straightway fit and cause the demoulding to have certain difficulty, correspondingly, the lower plane of stripper ring 3 is arranged to and the circumferential consistent tapered plane of last plane gradient of boss 9.
For further implementing this utility model better, moulding patrix 1 and drift 5 are provided with radial hole 10, and available holding pin couples together shaping patrix 1 and drift 5.Moulding patrix 1 is inconsistent because of the off-centre wall thickness, for alleviating the weight of shaping patrix 1, at the heavy wall place cavity 13 can be set.
Claims (3)
1. a boiler smoke-box tube sheet hot pressing compound die comprises shaping patrix (1) and forming lower die (2), it is characterized in that: also comprise stripper ring (3), flange die (4) and drift (5);
Described shaping patrix (1) is a cylinder, and the cylindrical hole of an off-centre is arranged in this shaping patrix (1), and described cylindrical axis is parallel with the axis in eccentric cylinder hole, and the outer wall of described shaping patrix (1) lower end is provided with circumferential boss (9);
Described stripper ring (3) is a T shape cylinder, and this stripper ring (3) kink is at shaping patrix (1) outer wall;
Described forming lower die has a cylindrical hole in (2), when stripper ring (3) with shaping patrix (1) when falling, its larger diameter end (3a) drops on forming lower die (2) upper surface, its smaller diameter end (3b) is inserted in the gap between described forming lower die (2) and the shaping patrix (1), and the below of this forming lower die (2) is equipped with fixed bearing (7);
Described flange die (4) is a cylinder, this flange die (4) is positioned at shaping patrix (1) below, its upper end is stretched in described forming lower die (2) cylindrical hole, this flange die (4) below is equipped with pneumatic supporting (8), in this flange die (4) cylindrical hole is arranged, this cylindrical hole is coaxial with the cylindrical hole of shaping patrix (1);
Described drift (5) upper end is a circular cone for cylinder, lower end, the dead in line of axis of this drift (5) and moulding patrix (1) cylindrical hole, intert in the cylindrical hole of shaping patrix (1) with shaping patrix (1) when pressing down when its upper end, the circular cone of its lower end passes flange die (4).
2. according to the described boiler smoke-box of claim 1 tube sheet hot pressing compound die, it is characterized in that: the last plane of described circumferential boss (9) is low inside and high outside tapered plane, and the lower plane of described stripper ring (3) is parallel with this tapered plane.
3. according to claim 1 or 2 described boiler smoke-box tube sheet hot pressing compound dies, it is characterized in that: on described drift (5) and the shaping patrix (1) radial hole (10) is arranged, pin passes this radial hole (10) described drift (5) and shaping patrix (1) is linked together.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010202585110U CN201720338U (en) | 2010-07-14 | 2010-07-14 | Boiler smoke chamber pipe plate hot-press compound mold |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010202585110U CN201720338U (en) | 2010-07-14 | 2010-07-14 | Boiler smoke chamber pipe plate hot-press compound mold |
Publications (1)
Publication Number | Publication Date |
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CN201720338U true CN201720338U (en) | 2011-01-26 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2010202585110U Expired - Lifetime CN201720338U (en) | 2010-07-14 | 2010-07-14 | Boiler smoke chamber pipe plate hot-press compound mold |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103521607A (en) * | 2013-10-15 | 2014-01-22 | 重庆大学 | Numerical-control progressive tube wall hole flanging and forming tool head and method |
-
2010
- 2010-07-14 CN CN2010202585110U patent/CN201720338U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103521607A (en) * | 2013-10-15 | 2014-01-22 | 重庆大学 | Numerical-control progressive tube wall hole flanging and forming tool head and method |
CN103521607B (en) * | 2013-10-15 | 2015-06-10 | 重庆大学 | Numerical-control progressive tube wall hole flanging and forming tool head and method |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20110126 Effective date of abandoning: 20130306 |
|
RGAV | Abandon patent right to avoid regrant |