CN201706867U - Intelligent hot air micro-wave thistle board drying system - Google Patents
Intelligent hot air micro-wave thistle board drying system Download PDFInfo
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- CN201706867U CN201706867U CN2010202534617U CN201020253461U CN201706867U CN 201706867 U CN201706867 U CN 201706867U CN 2010202534617 U CN2010202534617 U CN 2010202534617U CN 201020253461 U CN201020253461 U CN 201020253461U CN 201706867 U CN201706867 U CN 201706867U
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- hot air
- thistle board
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- air apparatus
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Abstract
The utility model provides an intelligent hot air micro-wave thistle board drying system, which comprises more than one box, a hot air apparatus, a dehumidifying device, a heat circulation device, conveying devices and a control module. The boxes are arranged side by side, micro-wave tube bundles are disposed in each box, micro-wave suppressors are arranged among the micro-wave tube bundles, the hot air apparatus is arranged in each box and blows hot air to thistle boards, the dehumidifying device is disposed at the tops of the boxes and used for sucking wet air, the heat circulation device is connected with the hot air apparatus, the dehumidifying device and the micro-wave tube boundless to realize heat circulation, the conveying devices which are mutually connected are disposed in the boxes and used for conveying thistle boards, and the control module comprises a setting unit, an acquisition unit and an adjusting unit, detects temperature and humidity of the thistle boards at real time and controls the micro-wave tube bundles and the hot air apparatus to realize action. The intelligent hot air micro-wave thistle board drying system adopts the control module to be capable of detecting humidity and temperature change conditions of the thistle boards at real time, adjusts power of the micro-wave tube bundles and strength of the hot air apparatus according to detected data, saves energy, improves efficiency, and greatly increases quality of the thistle boards.
Description
Technical field
The utility model relates to a kind of intelligent hot wind and microwave Thistle board drying system.
Background technology
At present, in the dry processing of Thistle board, brought into use the method for microwave and hot blast.But, because Thistle board has multiple different size, and present Thistle board drying process device can not be controlled according to different Paper-faced gyp panel products situations, cause the Thistle board overheating deforming that approaches, and thick Thistle board has drying not in place, has a strong impact on the drying process quality.Some producer simply only uses the Thistle board of the dry kind of this device, causes significant wastage.In addition,, can't regulate microwave and hot blast intensity according to actual needs, cause energy significant wastage because the Paper-faced gyp panel products in dry run, can't be regulated dry tenacity.
The utility model content
The technical problems to be solved in the utility model provides a kind of hot wind and microwave Thistle board drying system that can carry out intelligence adjusting dry run according to different Thistle boards.
In order to address the above problem, the utility model provides a kind of intelligent hot wind and microwave Thistle board drying system, comprising:
Casing, described casing quantity is more than 1, order is provided with side by side, is provided with the microwave tube bank that is used for dry Thistle board in the described casing, is provided with the microwave TVS between described two casings;
Hot air apparatus, described hot air apparatus is arranged in the described casing, blows hot blast to Thistle board;
Humidity-discharging device, described humidity-discharging device is arranged on top between the described casing, the suction damp-heat air;
Thermocirculator, described thermocirculator connects described hot air apparatus, humidity-discharging device and microwave tube bank by pipeline respectively, described thermocirculator receives the damp-heat air that described humidity-discharging device transports, carry out gas-water separation, and hot gas is transported to hot air apparatus, cooling water is transported to the microwave tube bank;
Conveyer, described conveyer are arranged in all casings with interconnecting, and Thistle board is transmitted in all casings;
Control module, described control module comprises unit, collecting unit and regulon is set, the described unit that is provided with is according to wanting dry Thistle board concrete condition to be provided with and to send to described regulon, described collecting unit is gathered the humidity and the temperature parameter of Thistle board in the casing and is sent to described regulon, described regulon is provided with the information parameter that unit and collecting unit send and judges that the back sends regulating command to described microwave tube bank and hot air apparatus according to described, controls described microwave tube bank and hot air apparatus and moves.
Further, described collecting unit comprises humidity sensor and the temperature sensor that is arranged on close described conveyer in the described casing.
Further, described regulon comprises:
Read in subelement, the described subelement that reads in is used to read and described the information parameter that unit and collecting unit send is set, and sends to described computation subunit and instruction subelement respectively according to parameter character;
Call subelement, the described subelement that calls comprises expert system;
Computation subunit, described computation subunit reception is described reads in the parameter information that subelement sends, and calls the described subelement relevant parameter that calls, and compares calculating, and result of calculation is sent to described instruction subelement;
Instruction subelement, described instruction subelement receive and describedly read in the parameter information that subelement and computation subunit are sent, and judge, and to described microwave tube bank and hot air apparatus sending controling instruction, control described microwave tube bank and hot air apparatus action.
Further, the described unit that is provided with comprises the visual input subelement of being convenient to input operation.
Further, the described unit that is provided with also comprises:
State shows subelement, described state shows that the output order that configuration information that subelement receives described visual input subelement and send, data that described collecting unit sends and described instruction subelement send shows, and sends to described warning subelement;
The warning subelement, described warning subelement is judged the information that described state demonstration subelement sends, is reported to the police when judging this information for abnormal conditions.
The utlity model has following advantage:
1, the utility model adopts control module, can the humidity and the temperature variations of Thistle board be detected in real time, and regulate microwave tube beam power and hot air apparatus intensity according to detected data, energy savings, raise the efficiency and greatly improved the quality of Thistle board.
2, the control module in the utility model is simple, reliable, and employing is provided with the unit and calls subelement, can carry out the adjusting control of different dry tenacities according to Different Individual, realizes personalized drying, realizes detecting automatically and automatic control, and reliability is very high.
3, the utility model also can manually be imported instruction according to the unit is set, and control microwave tube bank and hot air apparatus be single movement respectively, can a kind of therein drying device breaks down and does not delay production when keeping in repair, thereby greatly improved production efficiency.
4, the utility model adopts expert system, and rate of drying and power changing method are set, and makes the utility model energy savings to greatest extent, optimize the Thistle board dry mass, adopt storing sub-units in addition, can reduce the calculating of control module, improve the speed of service.
Description of drawings
Below in conjunction with accompanying drawing embodiment of the present utility model is described further:
Fig. 1 shows a kind of intelligent hot wind and microwave Thistle board drying system structural representation of the utility model;
Fig. 2 shows a kind of intelligent hot wind and microwave Thistle board drying system control principle schematic diagram of the utility model;
Fig. 3 shows a kind of intelligent hot wind and microwave Thistle board drying system microwave tube bank aridity coefficient of the utility model and calls view;
Fig. 4 shows a kind of intelligent hot wind and microwave Thistle board drying system hot air apparatus aridity coefficient of the utility model and calls view;
Fig. 5 shows a kind of intelligent hot wind and microwave Thistle board drying system microwave tube bank rate of drying of the utility model and optimizes schematic diagram.
The specific embodiment
Operation principle of the present utility model: Thistle board is porous, and contained moisture has chemical bonding water, adsorbed water and Free water.Wherein chemical bonding water is called the crystallization water again, and adsorbed water and Free water are called mechanical water again, and the Thistle board drying is exactly to get rid of the process of Free water and adsorbed water.The main form that adopts heat convection between recirculated hot air and the gypsum sheet material heats up sheet material, evaporates redundant moisture; Microwave is a kind of electromagnetic wave, can produce the electromagnetic field of high frequency.Under electromagnetic field effect, polar molecule (hydrone) is from the polarity oriented of original random distribution state shift according to electric field, thereby under the high-frequency electromagnetic field action, cause the motion of molecule plasterboard to be heated up rapidly with mutual friction produce power mutually, reach dry purpose, both drying modes form has complementary advantages, shorten drying time, the moisture that evaporates is discharged by circulating air, improves dry mass.
As shown in Figure 1 and Figure 2, the utility model comprises casing 1, hot air apparatus 2, humidity-discharging device 3, thermocirculator 4, conveyer 5 and control module 6.
Casing 1 quantity is more than 1, and order is provided with side by side.The top is provided with uniform microwave tube bank 11 in the casing 1, and microwave tube bank 11 in use, is cooled off magnetic control means to increase its service life by recirculated cooling water by inner magnetic control means control.Adopt aluminium and copper wall material around the casing 1 as dry kiln.Casing 1 import and outlet and each casing 1 junction are provided with microwave TVS 12.
Humidity-discharging device 3 is arranged on top between the casing 1, links to each other the suction damp-heat air with the pipeline of thermocirculator 4.The high-temperature steam part that humidity-discharging device 3 is discharged is discharged in the air, and a part enters thermocirculator 4, utilizes the dry Thistle board 7 of waste heat, and is recycling.
Thermocirculator 4 connects hot air apparatus 2, humidity-discharging device 3 and microwave tube bank 11 by pipeline respectively, thermocirculator 4 receives the damp-heat air that humidity-discharging device 3 transports, carry out gas-water separation, and hot gas is transported to hot air apparatus 2, cooling water is transported to microwave tube bank 11.
Conveyer 5 multilayers are set in parallel in all casing 1 middle parts, and every layer of conveyer 5 interconnects.Conveyer 5 transmits Thistle board 7 in all casings 1, realize serialization production.
The utility model adopts control module 6, can the humidity and the temperature variations of Thistle board 7 be detected in real time, and regulate microwave according to detected data and restrain 11 power and hot air apparatus 2 intensity, energy savings, raise the efficiency and greatly improved the quality of Thistle board 7.
In the utility model, collecting unit 62 comprises the humidity sensor 621 and temperature sensor 622 that is arranged on close conveyer 5 in the casing 1.This humidity sensor 621 is a plurality of, spaced apart with temperature sensor 622 quantity, is used for detecting in real time the state of the Thistle board 7 of transmission on conveyer 5.
In the utility model, regulon 63 comprise read in subelement 631, call subelement 632, computation subunit 633 and instruction subelement 634.Wherein:
Read in subelement 631 and be used to read the information parameter that unit 61 and collecting unit 62 send is set, and send to computation subunit 633 and instruction subelement 634 respectively according to parameter character.
Call subelement 632 and comprise expert system, change according to parameter in the concrete condition of different Thistle board 7 products and the dry run and import different set in advance, so that call at any time.
As shown in Figure 3, Figure 4, according to different temperatures, moisture condition different microwave tube bank aridity coefficients and hot air apparatus aridity coefficient are set in the expert system.The different temperatures that computation subunit 633 is sent according to collecting unit 62, humidity are called corresponding microwave tube bank aridity coefficient and hot air apparatus aridity coefficient.In addition, also comprise the Thistle board 7 rate of drying situations of change after the optimization in the expert system, as shown in Figure 5.Computation subunit 633 is according to calling different rate of dryings different drying times (being dry process).Microwave tube bank aridity coefficient, microwave are restrained 11 power, hot air apparatus aridity coefficient, hot air apparatus 2 power and rate of drying and should be satisfied following formula:
KW+JP＝V
Wherein: K: microwave tube bank aridity coefficient;
W: microwave tube beam power;
J: hot air apparatus aridity coefficient;
P: hot air apparatus power;
V: rate of drying.
In addition, also should satisfy microwave and restrain 11 power and hot air apparatus 2 power sum minimums, thereby reach two kinds of purposes optimizing Thistle board 7 dry mass and energy savings simultaneously.
In order to reduce microwave tube bank 11 and hot air apparatus 2 power adjusting frequencies, need suitably adjust the regulating frequency of regulon 63 according to Thistle board 7 quality requirement situations, be reduced to minimum will microwave being restrained 11 with the influence of hot air apparatus 2.
In the utility model, regulon 63 also comprises contrast subunit 635 and storing sub-units 636.Wherein:
Storing sub-units 635 increases memory function, avoids same product to carry out double counting, has reduced the working strength of computation subunit 633, reduces calculated rate, thereby has improved the control module control rate, and improve the control module dependability.In addition, use contrast subunit 635 and storing sub-units 636 can avoid same situation,, thereby improve the homogeneity that identical product is produced because the error of calculation causes the different adjustment result.
In the utility model, unit 61 is set comprises the visual input subelement 611 of being convenient to input operation.Adopt this visual input subelement 611 to be convenient to man-machine interaction and visualized operation.
In the utility model, unit 61 is set comprises that also state shows subelement 612 and warning subelement 613.Wherein:
State shows that configuration information, the data that collecting unit sends and the output order that instructs subelement 634 to send that the visual input subelement 611 of subelement 612 receptions sends show, and sends to warning subelement 613.Can use LCD to show, this state shows that subelement 612 persons of being convenient to operation monitor the drying regime of Thistle board 7.
The information that 613 pairs of states demonstrations of warning subelement subelement 612 sends is judged, reports to the police when judging this information for abnormal conditions.Include the abnormality arbitration functions in the warning subelement 613, can report to the police, so that abnormality is monitored in real time, and can unusually in time correct Thistle board 7 dryings by sound.
The utility model is when carrying out drying to Thistle board 7, at first with the thickness information of preprocessing Thistle board plate 7 by visual input subelement 611 input control modules 6, drying process curve and control parameter that control module 6 can access under this sheet metal thickness (9.5 millimeters, 12 millimeters, 15 millimeters, 18 millimeters, 21 millimeters and 25 millimeters) condition are automatically carried out drying processing.Then, in dry run, diverse location section Thistle board 7 surface temperatures and humidity sensor 621 record the humidity situation in the casing 1 in the casing 1 that omnidistance monitor temperature sensor 622 records, automatically regulate microwave and restrain 11 power and blower fan revolution, and then realized the intelligence of Thistle board 7 dry.
The utility model can be realized microwave staged intermittently drying, and according to the direction of successively decreasing of Thistle board 7 moisture content, control module 6 distributes microwave powers to be respectively to adapt to Thistle board 7 moisture content to change at 10: 2: 1, and microwave adopts batch (-type) control.
The utility model can be realized microwave control and hot air apparatus 2 interlocks.Specific embodiment when Thistle board 7 quality requirements are general is: Thistle board 7 moisture content were greater than 10% o'clock, with microwave drying is the main batch (-type) control 25min/h that adopts, heated-air drying is auxilliary, and control module 6 is adjusted intake and blower fan revolution by humidity sensor 621 feedback information; Thistle board 7 moisture content adopt intermittent type microwave control 5min/h less than 10%, and control module 6 is distributed hot air circulation waste heat amount by temperature sensor 622 feedback information, utilizes waste heat to carry out drying.
The utility model also can be according to unit 61 artificial input instructions are set, tube bank 11 of control microwave and hot air apparatus 2 difference single movements, can a kind of therein drying device break down and do not delay production when keeping in repair, thereby greatly improved production efficiency, do not influence serialization production.
In sum; it below only is preferred embodiment of the present utility model; be not to be used to limit protection domain of the present utility model; therefore; all any modifications of within spirit of the present utility model and principle, being done, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.
Claims (5)
1. intelligent hot wind and microwave Thistle board drying system, it is characterized in that, comprise: casing (1), described casing (1) quantity is more than 1, order is provided with side by side, be provided with the microwave tube bank (11) that is used for dry Thistle board (7) in the described casing (1), be provided with microwave TVS (12) between described two casings (1);
Hot air apparatus (2), described hot air apparatus (2) are arranged in the described casing (1), blow hot blast to Thistle board (7);
Humidity-discharging device (3), described humidity-discharging device (3) is arranged on top between the described casing (1), the suction damp-heat air;
Thermocirculator (4), described thermocirculator (4) connects described hot air apparatus (2), humidity-discharging device (3) and microwave tube bank (11) by pipeline respectively, described thermocirculator (4) receives the damp-heat air that described humidity-discharging device (3) transports, carry out gas-water separation, and hot gas is transported to hot air apparatus (2), cooling water is transported to microwave tube bank (11);
Conveyer (5), described conveyer (5) are arranged in all casings (1) with interconnecting, and Thistle board (7) is transmitted in all casings (1);
Control module (6), described control module (6) comprises unit (61) is set, collecting unit (62) and regulon (63), the described unit (61) that is provided with is according to wanting dry Thistle board (7) concrete condition to be provided with and to send to described regulon (63), described collecting unit (62) is gathered the humidity and the temperature parameter of Thistle board (7) in the casing (1) and is sent to described regulon (63), described regulon (63) is provided with the information parameter that unit (61) and collecting unit (62) send and judges that the back sends regulating command to described microwave tube bank (11) and hot air apparatus (2), controls described microwave tube bank (11) and hot air apparatus (2) and moves according to described.
2. intelligent hot wind and microwave Thistle board drying system as claimed in claim 1 is characterized in that: described collecting unit (62) comprises the humidity sensor (621) and temperature sensor (622) that is arranged on close described conveyer (5) in the described casing (1).
3. intelligent hot wind and microwave Thistle board drying system as claimed in claim 2, it is characterized in that: described regulon (63) comprising:
Read in subelement (631), the described subelement (631) that reads in is used to read and described the information parameter that unit (61) and collecting unit (62) send is set, and sends to computation subunit (633) and instruction subelement (634) respectively according to parameter character;
Call subelement (632), the described subelement (632) that calls comprises expert system;
Computation subunit (633), described computation subunit (633) receives the described parameter information that subelement (631) sends that reads in, and call described subelement (632) relevant parameter that calls, and compare calculating, result of calculation is sent to described instruction subelement (634);
Instruction subelement (634), described instruction subelement (634) receives the described parameter information that subelement (631) and computation subunit (633) are sent that reads in, and judge, to described microwave tube bank (11) and hot air apparatus (2) sending controling instruction, control the action of described microwave tube bank (11) and hot air apparatus (2).
4. intelligent hot wind and microwave Thistle board drying system as claimed in claim 3 is characterized in that: the described unit (61) that is provided with comprises the visual input subelement (611) of being convenient to input operation.
5. intelligent hot wind and microwave Thistle board drying system as claimed in claim 4 is characterized in that: the described unit (61) that is provided with also comprises:
State shows subelement (612), the output order that the configuration information that described state demonstration subelement (612) the described visual input subelement of reception (611) sends, the data that described collecting unit sends and described instruction subelement (634) send shows, and sends to described warning subelement (613);
Warning subelement (613), described warning subelement (613) is judged the information that described state demonstration subelement (612) sends, is reported to the police when judging this information for abnormal conditions.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202534617U CN201706867U (en) | 2010-06-30 | 2010-06-30 | Intelligent hot air micro-wave thistle board drying system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202534617U CN201706867U (en) | 2010-06-30 | 2010-06-30 | Intelligent hot air micro-wave thistle board drying system |
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| CN201706867U true CN201706867U (en) | 2011-01-12 |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012000214A1 (en) * | 2010-06-30 | 2012-01-05 | 北新集团建材股份有限公司 | Production system for paper faced gypsum board and drying device thereof |
| CN103438678A (en) * | 2013-08-22 | 2013-12-11 | 集美大学 | Efficient energy-saving pulp dewatering and drying equipment |
| CN103453757A (en) * | 2013-08-21 | 2013-12-18 | 机械科学研究总院先进制造技术研究中心 | Top microwave drying equipment and drying method |
| CN103776254A (en) * | 2014-01-20 | 2014-05-07 | 浙江闽锋化学有限公司 | Hot air circulation drying system and method |
| CN104006638A (en) * | 2014-06-19 | 2014-08-27 | 中国烟草总公司郑州烟草研究院 | Microwave fixed bed hot air combined drying experimental device suitable for on-line analysis |
| CN104697303A (en) * | 2013-12-05 | 2015-06-10 | 江南大学 | Microwave hot-blast air coupling drying system for acquiring optimal drying curve |
| CN104748539A (en) * | 2013-12-27 | 2015-07-01 | 江南大学 | Microwave drying optimization method based on smell detection |
| CN105588415A (en) * | 2016-03-09 | 2016-05-18 | 惠达卫浴股份有限公司 | Sanitary porcelain plaster mold drying kiln utilizing microwave pre-drying |
| CN107906913A (en) * | 2017-12-06 | 2018-04-13 | 倪氏国际玫瑰产业股份有限公司 | A kind of microwave and hot wind combined large rose drying automatic assembly line and method |
| WO2020254028A1 (en) * | 2019-06-19 | 2020-12-24 | Lars Engel | System and method for drying hemp |
| CN112815684A (en) * | 2021-02-02 | 2021-05-18 | 江西春兴新能源有限公司 | Continuous microwave drying process method for solidified polar plate of storage battery |
| CN112844984A (en) * | 2021-02-02 | 2021-05-28 | 江西春兴新能源有限公司 | Continuous microwave drying process method for polar plate after storage battery plate coating |
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2010
- 2010-06-30 CN CN2010202534617U patent/CN201706867U/en not_active Expired - Lifetime
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102313446A (en) * | 2010-06-30 | 2012-01-11 | 北新集团建材股份有限公司 | Intelligent hot-air microwave paper-surface plaster-plate drying system |
| CN102313446B (en) * | 2010-06-30 | 2013-10-09 | 北新集团建材股份有限公司 | Intelligent hot-air microwave paper-surface plaster-plate drying system |
| WO2012000214A1 (en) * | 2010-06-30 | 2012-01-05 | 北新集团建材股份有限公司 | Production system for paper faced gypsum board and drying device thereof |
| CN103453757A (en) * | 2013-08-21 | 2013-12-18 | 机械科学研究总院先进制造技术研究中心 | Top microwave drying equipment and drying method |
| CN103438678B (en) * | 2013-08-22 | 2015-04-08 | 集美大学 | Efficient energy-saving pulp dewatering and drying equipment |
| CN103438678A (en) * | 2013-08-22 | 2013-12-11 | 集美大学 | Efficient energy-saving pulp dewatering and drying equipment |
| CN104697303A (en) * | 2013-12-05 | 2015-06-10 | 江南大学 | Microwave hot-blast air coupling drying system for acquiring optimal drying curve |
| CN104748539A (en) * | 2013-12-27 | 2015-07-01 | 江南大学 | Microwave drying optimization method based on smell detection |
| CN103776254A (en) * | 2014-01-20 | 2014-05-07 | 浙江闽锋化学有限公司 | Hot air circulation drying system and method |
| CN103776254B (en) * | 2014-01-20 | 2016-05-11 | 浙江闽锋化学有限公司 | Hot air circulation drying system and method |
| CN104006638A (en) * | 2014-06-19 | 2014-08-27 | 中国烟草总公司郑州烟草研究院 | Microwave fixed bed hot air combined drying experimental device suitable for on-line analysis |
| CN104006638B (en) * | 2014-06-19 | 2016-04-06 | 中国烟草总公司郑州烟草研究院 | Be applicable to the hot air combined drying experimental device of microwave fixed bed of on-line analysis |
| CN105588415A (en) * | 2016-03-09 | 2016-05-18 | 惠达卫浴股份有限公司 | Sanitary porcelain plaster mold drying kiln utilizing microwave pre-drying |
| CN105588415B (en) * | 2016-03-09 | 2017-10-17 | 惠达卫浴股份有限公司 | One kind utilizes the pre-dried sanitary china gypsum mold dry kiln of microwave |
| CN107906913A (en) * | 2017-12-06 | 2018-04-13 | 倪氏国际玫瑰产业股份有限公司 | A kind of microwave and hot wind combined large rose drying automatic assembly line and method |
| WO2020254028A1 (en) * | 2019-06-19 | 2020-12-24 | Lars Engel | System and method for drying hemp |
| CN112815684A (en) * | 2021-02-02 | 2021-05-18 | 江西春兴新能源有限公司 | Continuous microwave drying process method for solidified polar plate of storage battery |
| CN112844984A (en) * | 2021-02-02 | 2021-05-28 | 江西春兴新能源有限公司 | Continuous microwave drying process method for polar plate after storage battery plate coating |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20110112 Effective date of abandoning: 20131009 |
|
| RGAV | Abandon patent right to avoid regrant |