CN215724615U - Intelligent hopper energy-saving device - Google Patents
Intelligent hopper energy-saving device Download PDFInfo
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- CN215724615U CN215724615U CN202120316519.6U CN202120316519U CN215724615U CN 215724615 U CN215724615 U CN 215724615U CN 202120316519 U CN202120316519 U CN 202120316519U CN 215724615 U CN215724615 U CN 215724615U
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- hopper
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- air door
- detection sensor
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Abstract
The utility model discloses an intelligent hopper energy-saving device, which comprises a hopper, a hopper cover, a bottom cover, a guide pipe, an intelligent air door, a microcomputer controller, a power control cabinet, a mounting base, a temperature detection sensor and a humidity detection sensor, wherein the intelligent hopper energy-saving control system is controlled by a microcomputer mainboard, the intelligent air door is automatically adjusted according to the dryness and humidity of materials, the air quantity is supplied according to the requirement, the drying effect is very good, the energy-saving rate is high, the investment is low, the return rate is high, the service life is long, the failure rate is low, the mounting and maintenance are simple, the operation is simple, and the safety and the reliability are realized; the intelligent air door is mainly connected with the microcomputer mainboard according to the size of the air quantity of the intelligent regulation and control of different drying degrees of the materials, and after the microcomputer mainboard sends an instruction, the intelligent air door can automatically regulate and control the size of the air quantity according to the instruction so as to achieve the best drying effect of the materials.
Description
Technical Field
The utility model relates to the technical field of drying equipment, in particular to an intelligent hopper energy-saving device.
Background
The dryer has several modes, such as belt drying, roller drying, box drying, tower drying and the like; the heat source is coal, electricity, gas and the like; the materials are dried in a hot air flow mode, a radiation mode and the like.
Traditional hopper is dried, adopts hot air recovery system to carry out material drying usually, but hot air recovery system is to the hot-blast process fan recovery heating pipe reheating of blowing out, and hot-blast at the in-process of circulation, moisture is not taken away completely, and hot-blast recovery has certain energy-conserving effect, but material stoving effect can be influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an intelligent hopper energy-saving device, which aims to solve the problems that in the traditional hopper drying proposed in the background art, a hot air recovery system is generally adopted for material drying, but the hot air recovery system recovers blown hot air into a heating pipe through a fan to be heated again, moisture of the hot air is not completely taken away in the circulating process, the hot air recovery has a certain energy-saving effect, and the material drying effect is influenced.
In order to achieve the purpose, the utility model provides the following technical scheme: an intelligent hopper energy-saving device comprises a hopper, a hopper cover, a bottom cover, a guide pipe, an intelligent air door, a microcomputer controller, a power control cabinet, a mounting base, a temperature detection sensor and a humidity detection sensor, wherein the hopper cover is hinged to the top of the hopper, and the bottom cover is fixed to the bottom of the hopper; an exhaust pipe is arranged on one side of the bottom cover and is connected with the air inlet end of the intelligent air door through a guide pipe; the microcomputer controller and the power supply control cabinet are fixed below the intelligent air door, a circuit breaker is arranged in the power supply control cabinet, and the circuit breaker is connected with the microcomputer controller through a lead; the temperature detection sensor and the humidity detection sensor are respectively and fixedly arranged in the hopper; the mounting base is fixed on the ground and is fixedly connected with the bottom cover through bolts.
Preferably, the microcomputer controller consists of a microcomputer main board and an alarm, and the alarm is connected with a signal output unit of the microcomputer controller through a signal feedback line.
Preferably, the temperature detection sensor and the humidity detection sensor are respectively connected with a signal input unit of the microcomputer controller through signal feedback lines.
Preferably, the intelligent air door is connected with a signal output unit of the microcomputer controller through a signal feedback line.
Preferably, a layer of heat insulation layer is arranged around the outer side of the hopper.
Preferably, the intelligent air door comprises an air door outer shell, air inlets, an air inlet baffle, a driving motor, a fixing frame and a heater, wherein the air door outer shell is in a cylindrical shape made of metal materials, and one end of the air door outer shell, which is far away from the guide pipe, is provided with a plurality of air inlets; the inner side of the air inlet is provided with an air inlet baffle; the air inlet baffle is fixedly arranged on an output shaft of the driving motor and is attached to the inner side of the air inlet; the driving motor is fixedly arranged inside the air door outer shell through a fixing frame; the heater is fixedly installed at one end, far away from the air inlet, of the air door outer shell.
Preferably, the driving motor is connected with the microcomputer controller through a lead; the heater is electrically connected with a circuit breaker in the power control cabinet.
Compared with the prior art, the utility model has the beneficial effects that:
1: according to the intelligent hopper energy-saving control system, the intelligent hopper energy-saving control system is controlled by the microcomputer main board, the intelligent air door is automatically adjusted according to the dryness degree of materials, and the air quantity is supplied according to the requirement, so that the drying effect is very good, and the intelligent hopper energy-saving control system has the advantages of high energy-saving rate, low investment, high return rate, long service life, low failure rate, simplicity in installation and maintenance, simplicity in operation, safety and reliability;
2: according to the intelligent air door, the size of air volume is intelligently regulated and controlled mainly according to different drying degrees of materials, the intelligent air door is connected with a microcomputer mainboard, and after the microcomputer mainboard sends an instruction, the intelligent air door can automatically regulate and control the size of the air volume according to the instruction so as to achieve the optimal drying effect of the materials;
3: according to the utility model, the heat insulation layer is arranged around the outer side of the hopper, so that the heat insulation effect is achieved, and the workshop temperature is effectively reduced on the premise of reducing heat loss;
4: the alarm mainly effectively prevents the original control system from generating alarm due to failure and overtemperature.
5: according to the utility model, when the intelligent air door regulates and controls the air inlet quantity, the driving motor starts to act after receiving the control signal of the microcomputer mainboard, the air inlet baffle plate rotates, and the regulation and control of the air inlet quantity are realized through the opening degrees of the air inlet and the air inlet baffle plate, so that the drying speed is regulated.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a block circuit diagram of the present invention;
FIG. 3 is a schematic view of the intelligent damper of the present invention;
fig. 4 is a cross-sectional view a-a of fig. 3 of the present invention.
In the figure: 1. a hopper; 2. a hopper cover; 3. a bottom cover; 4. a conduit; 5. an intelligent air door; 51. an air door outer shell; 52. an air inlet; 53. a tuyere baffle plate; 54. a drive motor; 55. a fixed mount; 56. a heater; 6. a microcomputer controller; 61. a microcomputer main board; 62. an alarm; 7. a power supply control cabinet; 8. mounting a base; 9. a temperature detection sensor; 10. and a humidity detection sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an embodiment of the present invention is shown: an intelligent hopper energy-saving device comprises a hopper 1, a hopper cover 2, a bottom cover 3, a guide pipe 4, an intelligent air door 5, a microcomputer controller 6, a power control cabinet 7, a mounting base 8, a temperature detection sensor 9 and a humidity detection sensor 10, wherein the hopper cover 2 is hinged to the top of the hopper 1, and the bottom cover 3 is fixed to the bottom of the hopper 1; an exhaust pipe is arranged on one side of the bottom cover 3 and is connected with an air inlet end of an intelligent air door 5 through a guide pipe 4, the intelligent air door 5 is mainly connected with a microcomputer main board 61 for intelligently regulating and controlling the air volume according to different drying degrees of materials, and after the microcomputer main board 61 sends an instruction, the intelligent air door 5 can automatically regulate and control the air volume according to the instruction so as to achieve the optimal drying effect of the materials; the microcomputer controller 6 and the power control cabinet 7 are fixed below the intelligent air door 5, a circuit breaker is arranged in the power control cabinet 7, and the circuit breaker is connected with the microcomputer controller 6 through a lead; the temperature detection sensor 9 and the humidity detection sensor 10 are respectively and fixedly arranged in the hopper 1, the temperature detection sensor 9 and the humidity detection sensor 10 mainly detect the temperature and the humidity in the hopper 1 and then feed back to the microcomputer mainboard 61, and the microcomputer mainboard 61 sends out different working instructions after analyzing and comparing according to the fed-back data; the mounting base 8 is fixed on the ground, and the mounting base 8 is fixedly connected with the bottom cover 3 through bolts.
The microcomputer controller 6 consists of a microcomputer mainboard 61 and an alarm 62, the microcomputer mainboard 61 stores a large amount of comparison data of the material dryness and humidity and the temperature, and the microcomputer mainboard 61 sends different instructions according to signals fed back by the temperature detection sensor 9 and the humidity detection sensor 10; the alarm 62 is connected with the signal output unit of the microcomputer controller 6 through a signal feedback line, and the alarm 62 is mainly used for effectively preventing the original control system from generating alarm due to failure and overtemperature.
The temperature detection sensor 9 and the humidity detection sensor 10 are respectively connected with a signal input unit of the microcomputer controller 6 through signal feedback lines.
The intelligent air door 5 is connected with a signal output unit of the microcomputer controller 6 through a signal feedback line.
A layer of heat insulation layer is arranged around the outer side of the hopper 1, so that the heat insulation effect is achieved, and the workshop temperature is effectively reduced on the premise of reducing heat loss.
The intelligent air door 5 comprises an air door outer shell 51, an air inlet 52, an air inlet baffle 53, a driving motor 54, a fixing frame 55 and a heater 56, wherein the air door outer shell 51 is in a cylindrical shape made of metal materials, and one end of the air door outer shell 51, which is far away from the guide pipe 4, is provided with a plurality of air inlets 52; the inner side of the air inlet 52 is provided with an air inlet baffle 53; the air inlet baffle 53 is fixedly arranged on an output shaft of the driving motor 54 and is attached to the inner side of the air inlet 52; the driving motor 54 is fixedly arranged inside the air door outer shell 51 through a fixing frame 55; the heater 56 is fixedly installed at one end of the damper outer shell 51 far away from the air inlet 52.
Preferably, the driving motor 54 is connected with the microcomputer controller 6 through a lead; the heater 56 is electrically connected with a circuit breaker in the power control cabinet 7
The working principle is as follows: when the temperature measuring device is used, the microcomputer mainboard 61 stores a large amount of comparison data of the material dryness and humidity and the temperature, and the microcomputer mainboard 61 sends different instructions according to signals fed back by the temperature detecting sensor 9 and the humidity detecting sensor 10; the temperature detection sensor 9 and the humidity detection sensor 10 mainly detect the temperature and humidity in the hopper 1 and then feed back to the microcomputer main board 61, and the microcomputer main board 61 sends out different working instructions after analyzing and comparing according to the fed-back data.
The alarm 62 is mainly used for effectively preventing the original control system from generating an alarm due to failure and overtemperature. The intelligent air door 5 is mainly connected with the microcomputer mainboard 61 according to the intelligent air quantity regulation and control of different drying degrees of materials, and after the microcomputer mainboard 61 sends an instruction, the intelligent air door 62 can automatically regulate and control the air quantity according to the instruction so as to achieve the optimal drying effect of the materials.
When the temperature of the material is initially increased, the humidity of the material is high, the temperature is low, the intelligent air door 62 is automatically and completely opened, the material is dried at the fastest speed, and the intelligent air door 62 can automatically adjust the air volume according to the dryness and humidity degree of the material during the drying of the material until the material is completely dried; after the materials are dried, the intelligent air door 62 is completely closed, and only a trace amount of air is used for keeping the drying of the materials; a layer of heat insulation layer is arranged around the outer side of the hopper 1, so that the heat insulation effect is achieved, and the temperature of a workshop is effectively reduced on the premise of reducing heat loss.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides an intelligence hopper economizer which characterized in that: the intelligent air door type hopper comprises a hopper (1), a hopper cover (2), a bottom cover (3), a guide pipe (4), an intelligent air door (5), a microcomputer controller (6), a power control cabinet (7), a mounting base (8), a temperature detection sensor (9) and a humidity detection sensor (10), wherein the hopper cover (2) is hinged to the top of the hopper (1), and the bottom cover (3) is fixed to the bottom of the hopper (1); an exhaust pipe is arranged on one side of the bottom cover (3) and is connected with the air inlet end of the intelligent air door (5) through a guide pipe (4); the microcomputer controller (6) and the power control cabinet (7) are fixed below the intelligent air door (5), a circuit breaker is arranged in the power control cabinet (7), and the circuit breaker is connected with the microcomputer controller (6) through a lead; the temperature detection sensor (9) and the humidity detection sensor (10) are respectively and fixedly arranged in the hopper (1); the mounting base (8) is fixed on the ground, and the mounting base (8) is fixedly connected with the bottom cover (3) through bolts.
2. The intelligent hopper energy-saving device of claim 1, wherein: the microcomputer controller (6) is composed of a microcomputer main board (61) and an alarm (62), and the alarm (62) is connected with a signal output unit of the microcomputer controller (6) through a signal feedback line.
3. The intelligent hopper energy-saving device of claim 1, wherein: the temperature detection sensor (9) and the humidity detection sensor (10) are respectively connected with a signal input unit of the microcomputer controller (6) through signal feedback lines.
4. The intelligent hopper energy-saving device of claim 1, wherein: the intelligent air door (5) is connected with a signal output unit of the microcomputer controller (6) through a signal feedback line.
5. The intelligent hopper energy-saving device of claim 1, wherein: and a heat insulation layer is arranged around the outer side of the hopper (1).
6. The intelligent hopper energy-saving device of claim 1, wherein: the intelligent air door (5) comprises an air door outer shell (51), air inlets (52), an air inlet baffle (53), a driving motor (54), a fixing frame (55) and a heater (56), wherein the air door outer shell (51) is in a cylindrical shape made of metal materials, and one end, far away from the guide pipe (4), of the air door outer shell (51) is provided with a plurality of air inlets (52); an air inlet baffle (53) is arranged on the inner side of the air inlet (52); the air inlet baffle (53) is fixedly arranged on an output shaft of the driving motor (54) and is attached to the inner side of the air inlet (52); the driving motor (54) is fixedly arranged in the air door outer shell (51) through a fixing frame (55); the heater (56) is fixedly arranged at one end of the air door outer shell (51) far away from the air inlet (52).
7. The intelligent hopper energy-saving device of claim 6, wherein: the driving motor (54) is connected with the microcomputer controller (6) through a lead; the heater (56) is electrically connected with a circuit breaker in the power control cabinet (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120316519.6U CN215724615U (en) | 2021-02-04 | 2021-02-04 | Intelligent hopper energy-saving device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120316519.6U CN215724615U (en) | 2021-02-04 | 2021-02-04 | Intelligent hopper energy-saving device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215724615U true CN215724615U (en) | 2022-02-01 |
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ID=80012116
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120316519.6U Active CN215724615U (en) | 2021-02-04 | 2021-02-04 | Intelligent hopper energy-saving device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215724615U (en) |
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2021
- 2021-02-04 CN CN202120316519.6U patent/CN215724615U/en active Active
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