CN201702679U - Flash removing machine - Google Patents
Flash removing machine Download PDFInfo
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- CN201702679U CN201702679U CN2010201514781U CN201020151478U CN201702679U CN 201702679 U CN201702679 U CN 201702679U CN 2010201514781 U CN2010201514781 U CN 2010201514781U CN 201020151478 U CN201020151478 U CN 201020151478U CN 201702679 U CN201702679 U CN 201702679U
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- cabin
- overlap
- sandblast
- remover
- overlap remover
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Abstract
The utility model relates to a flash removing machine, in particular to a flash removing machine applicable to plastic products and capable of effectively removing surface burrs. The flash removing machine uses sand blasting for removing plastic workpiece flashes and comprises a belt conveying system, a sand blasting cabin, a cleaning cabin, a dust removing box and an electrical control system. A plastic workpiece is conveyed by the belt conveying system to sequentially pass through the sand blasting cabin and the cleaning cabin, and the dust removing box is connected with the sand blasting cabin by the aid of a connecting pipeline. The flash removing machine has the advantages of simple structure, reasonable price, better flash removing effect, higher product surface quality, recycling after employing a shot circulating system to separate scattered shots, work efficiency improvement, cost saving and dust reduction.
Description
Technical field
The utility model relates to a kind of overlap remover, specifically refers to a kind of overlap remover that is applicable to plastic products, can effectively dispel surperficial burr.
Background technology
The moulding product of PET material, the shaping mould temperature is high, and material flowability is good, and one week of die joint extremely is easy to generate overlap, and manual repair's overlap is consuming time longer, for increasing work efficiency, so replace manpower with machine, introduces the overlap machine and dispels the goods overlap.
At present, trimmer technology for plastic product mainly contains the freezing deburring, it makes the overlap of phone housing or rubber parts that embrittlement take place rapidly by the freezing principle of liquid state, plastics bullet by high velocity jet removes to clash into the goods overlap to reach removal overlap purpose again, as the clear and freezing trimmer of charcoal acid, but for plastic parts, its scope of application is relatively limited to, automaticity is not high, and there is requirement on the surface, the product that corner angle are relatively more outstanding, the scraping phenomenon can appear, liquid nitrogen to recycle rate low, projectile particle has been dispeled the dead angle, the stress release of product also has problems.More common sputtering method trimming method in addition, it is a kind of particle bombardment surface of solids with certain energy, makes the atom on the nearly surface of solid or molecule obtain enough energy and the technology of the surface of solids of finally overflowing.Also have water under high pressure to clean overlap method etc. in addition.
In the face of shape is complicated day by day, condition of molding etc. are all multifactor, also are transferred to the assurance properties of product gradually for the repairing of plastic product overlap, solve the overlap problem in the easiest mode under the size prerequisite.And use the existing overlap machine that said method is produced, with high content of technology, complex structure, but machine expense costliness, cost per unit height, power consumption greatly, do not circulate, do not save, also have certain limitation during application.
Summary of the invention
The purpose of this utility model is according to above-mentioned the deficiencies in the prior art part, a kind of overlap remover is provided, adopting sputtering method to remove the overlap principle combines with the sand-blasting machine principle, adopt the conveyer belt type transmission mechanism, and remove the mode of static and remove overlap by particle being smeared static liquid, the ball material that also has the ejection of ball material circulatory system handset processes satisfies recycling.
Realization of the present utility model is finished by following technical scheme:
A kind of overlap remover, the plastics part overlap is dispeled in sandblast, this overlap remover comprises belt conveyor system, sandblast cabin, cleaning cabin and dust cleaning case, described cleaning cabin connects the sandblast cabin, described dust cleaning case is positioned at rear, sandblast cabin, connects the sandblast cabin by connecting pipe, and described belt conveyor system runs through sandblast cabin and cleaning cabin, plastics part is imported by belt conveyor system, via sandblast cabin and next-door neighbour's cleaning cabin output.
A built-in hydrocone type sand-blasting machine and the spray gun in above-mentioned sandblast cabin, the configuration of hydrocone type sand-blasting machine is equipped with adjustable cyclone separator, and the separator below is provided with storage bin hopper, is provided with screen pack between separator and the storage bin hopper.
Above-mentioned spray gun is two angle adjustable spray guns.
Filter core pulse backpulsing deduster is installed in the above-mentioned dust cleaning case, and the dust cleaning case top is connected and installed with a centrifugal blower.
Above-mentioned sandblast cabin is connected with an anti-quiet liquid device, to remove static.
Above-mentioned overlap remover is installed and is provided with workpiece conveying control sensor.
Above-mentioned electric control system comprises electrical apparatus control system and atmospheric control, and electrical apparatus control system is arranged in the electric cabinet on the sand-blasting machine, and atmospheric control is installed and is arranged at overlap remover top.
The utility model has the advantages that it is simple in structure that overlap is removed machine, reasonable price, it is relatively good to remove the overlap effect, and product surface quality is than higher, and it is recycling to separate the back by the material ball that the ball material circulatory system will be scattered, improve operating efficiency, saved cost, reduced dust.
Summary of drawings
Fig. 1 is the utility model overlap remover front view;
Fig. 2 is the utility model overlap remover vertical view;
Fig. 3 is that the utility model overlap remover structure is launched schematic diagram.
The specific embodiment
The utility model feature and other correlated characteristic are described in further detail by embodiment below in conjunction with accompanying drawing, so that technical staff's of the same trade understanding:
What label 1-13 represented among the accompanying drawing 1-3 is anti-quiet liquid device 1, sandblast cabin 2, cleaning cabin 3, centrifugal blower 4, dust cleaning case 5, adjustable cyclone separator 6, connecting pipe 7, storage bin hopper 8, spray gun 9, screen pack 10, filter core pulse backpulsing deduster 11, belt 12, reducing motor 13.
Present embodiment overlap remover adopts sputtering method to remove the overlap principle and combines with hydrocone type sandblast principle, carries out sandblast work, and the sand material arrives surface of the work to produce cleaning effect through the spray gun high velocity jet.During the sandblast operation, workpiece is by the machine automatic transport, operating personnel's manual operation blasting treatment.
Fig. 1 to Fig. 3 is respectively front view, vertical view and the structure of overlap remover and launches schematic diagram, as seen from the figure, the overlap remover mainly is made up of sandblast cabin 2, cleaning cabin 3, dust cleaning case 5, belt conveyor system 12 and related electric control system, plastics part is carried by belt conveyor system 12 and is sent to sandblast cabin 2 and cleaning cabin 3 successively, after burr is removed through the sandblast operation in sandblast cabin 2, enter cleaning cabin 3 cleaning workpiece, take out of by belt at last.Dust cleaning case 5 connects sandblast cabin 2 by connecting pipe 7, and is positioned at 2 rear positions, sandblast cabin.Sandblast cabin 2 is welded by 3mm thick steel plate and structural steel shape, and the front is provided with a fan work hatch door, and the hatch door top is provided with travel switch.Cleaning cabin 3 disposes angle adjustable and blows Jing Zui, the dust on workpiece and the belt can be removed clean.
A hydrocone type sand-blasting machine and two angle adjustable spray guns 9 are installed in the sandblast cabin 2, and spray tip is expanded steel nozzle.The configuration of hydrocone type sand-blasting machine is equipped with adjustable cyclone separator 6, is positioned at the right lateral side of main frame, in order to dust and the impurity in the abrasive material of separating cycle use.The separator body is equipped with the thick high-quality abrasive rubber backplate of 3mm, and to improve the service life of separator, the adjustable inner core of separator inside can be regulated the intensity of separation to reach the optimal separation effect.Separator 6 belows are provided with storage bin hopper 8, and storage bin hopper is welded by steel plate, and sidepiece is the acrylic form, in order to observation abrasive material storage condition.Be provided with screen pack 10 between separator 6 and the storage bin hopper 8.
Filter core pulse backpulsing deduster 11 is installed in the dust cleaning case 5, and dust cleaning case 5 tops are connected and installed with a centrifugal blower 4.In addition, because of when spraying the operation of nylon abrasive material, surface of the work easily produces static, and 2 left sides, sandblast cabin are installed and are connected with an anti-quiet liquid device 1, to dispel static, effectively improves surface of the work absorption foreign matter by PIC control.
Belt conveyor system is made of belt 2, reducing motor 13 etc., and belt is the netted conveyer belt of stainless steel, in order to carry plastics part.Be connected by belt mechanism, the speed of conveying is adjusted by speed changer, reaches best rate request effect.The overlap remover is also installed and is provided with a workpiece and carries the control sensor, with cooperate electric control system control belt walk to stop.
During work, at first start the machine, add an amount of abrasive material; Then, at feeding area workpiece is placed on the belt, workpiece is sent to the sandblast cabin automatically by belt, when arriving the sandblast station, and operating personnel's offhand, two angle adjustable spray guns begin sandblast work, and the spray angle of spray gun, distance, pressure all can be adjusted; Arrive the cleaning cabin by conveyer belt after sandblast is finished, dust residual on the workpiece is cleaned out; When workpiece arrived the blanking station, operating personnel took off workpiece, as the workpiece of failing in time to take off, and belt can stop to carry automatically, prevents that workpiece from falling down.
The overlap remover is equipped with and separates automatically and dust pelletizing system automatically, and used abrasive material is transported to the cyclone separator from the bottom of machine by negative pressure and separates, and the impurity such as dust that produce in the sandblast process are separated from good abrasive material.The abrasive material that can continue use is stored in the hopper of separator bottom and is recycled, the screen pack of the separated device of big impurity bottom stops, dust part is sent in the dust cleaning case by connecting pipe and handles, and dust is collected and clean air is discharged in the atmosphere.
The filter core pulse backpulsing deduster that disposes in the dust cleaning case, the guiding by compressed air is flowed to makes pulse dust removal improve 25% efficient than conventional means, and the dust that sandblast is produced has the collecting effect more than 99.95%.The dust that sandblast produces filters by filter core, and under the effect of pulse recoiling device, dust is fallen in the flue-dust retainer of dust cleaning case bottom, and clean air is discharged in the atmosphere.
Overlap remover electric control system comprises electrical apparatus control system and atmospheric control, and electrical apparatus control system is arranged in the electric cabinet on the sand-blasting machine, and all electric elements are installed in the electric cabinet, and control by the switch on the panel; The pneumatic control of machine is located at the top of machine, is provided with controls such as pressure adjusting, admission pressure demonstration, blasting pressure demonstration.
In addition, the overlap remover is provided with admission pressure, blasting pressure shows, and pressure-reducing valve is housed, and can regulate blasting pressure as required.In compressed air inlet filter is housed, with moisture in the elimination compressed air etc.
After having used the utility model overlap machine, such as the product of PET material, originally the room overlap correction of a product need 12 minutes one, can revise one in about 1 minute now, improved operating efficiency greatly, reduced human cost.And it is relatively good to remove the overlap effect, and product surface quality is than higher.
Claims (7)
1. overlap remover, the plastics part overlap is dispeled in sandblast, it is characterized in that this overlap remover comprises belt conveyor system, sandblast cabin, cleaning cabin and dust cleaning case, described cleaning cabin connects the sandblast cabin, described dust cleaning case is positioned at rear, sandblast cabin, connects the sandblast cabin by connecting pipe, and described belt conveyor system runs through sandblast cabin and cleaning cabin, plastics part is imported by belt conveyor system, via blasting treatment of sandblast cabin and next-door neighbour's cleaning cabin cleaning back output.
2. a kind of overlap remover as claimed in claim 1, it is characterized in that a built-in hydrocone type sand-blasting machine and the spray gun in described sandblast cabin, described hydrocone type sand-blasting machine configuration is equipped with adjustable cyclone separator, described separator below is provided with storage bin hopper, is provided with screen pack between separator and the storage bin hopper.
3. a kind of overlap remover as claimed in claim 2 is characterized in that described spray gun is two angle adjustable spray guns.
4. a kind of overlap remover as claimed in claim 1 is characterized in that being equipped with in the described dust cleaning case filter core pulse backpulsing deduster, and the dust cleaning case top is connected and installed with a centrifugal blower.
5. a kind of overlap remover as claimed in claim 1 is characterized in that described sandblast cabin is connected with an anti-quiet liquid device, to remove static.
6. a kind of overlap remover as claimed in claim 1 is characterized in that described overlap remover installation is provided with a workpiece and carries the control sensor.
7. a kind of overlap remover as claimed in claim 1, it is characterized in that this overlap remover also comprises electric control system, described electric control system is made of electrical apparatus control system and atmospheric control, described electrical apparatus control system is arranged in the electric cabinet on the sand-blasting machine, and described atmospheric control is installed and is arranged at overlap remover top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201514781U CN201702679U (en) | 2010-04-07 | 2010-04-07 | Flash removing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201514781U CN201702679U (en) | 2010-04-07 | 2010-04-07 | Flash removing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201702679U true CN201702679U (en) | 2011-01-12 |
Family
ID=43439829
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201514781U Expired - Fee Related CN201702679U (en) | 2010-04-07 | 2010-04-07 | Flash removing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201702679U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103567848A (en) * | 2013-10-10 | 2014-02-12 | 广东电网公司东莞供电局 | Method for removing surface aging layer on silicon umbrella cover of silicon rubber transformer |
| CN104440585A (en) * | 2014-12-30 | 2015-03-25 | 苏州逸美德自动化科技有限公司 | Full-automatic efficient sand-blasting and deburring equipment |
| CN111546244A (en) * | 2020-06-02 | 2020-08-18 | 叶县广达铝业有限责任公司 | Sand blasting machine for anodic alumina strip production line |
| CN113858054A (en) * | 2021-10-29 | 2021-12-31 | 道县三湘源电子科技有限公司 | Switch transformer skeleton grinding device capable of removing static electricity |
-
2010
- 2010-04-07 CN CN2010201514781U patent/CN201702679U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103567848A (en) * | 2013-10-10 | 2014-02-12 | 广东电网公司东莞供电局 | Method for removing surface aging layer on silicon umbrella cover of silicon rubber transformer |
| CN104440585A (en) * | 2014-12-30 | 2015-03-25 | 苏州逸美德自动化科技有限公司 | Full-automatic efficient sand-blasting and deburring equipment |
| CN104440585B (en) * | 2014-12-30 | 2017-02-22 | 苏州逸美德科技有限公司 | Full-automatic efficient sand-blasting and deburring equipment |
| CN111546244A (en) * | 2020-06-02 | 2020-08-18 | 叶县广达铝业有限责任公司 | Sand blasting machine for anodic alumina strip production line |
| CN113858054A (en) * | 2021-10-29 | 2021-12-31 | 道县三湘源电子科技有限公司 | Switch transformer skeleton grinding device capable of removing static electricity |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110112 Termination date: 20160407 |
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| CF01 | Termination of patent right due to non-payment of annual fee |