Retainer window grinding calibration locking device
Technical field
The utility model relates to the grinding frock that component of machine is made the ball cage type Hooks coupling universal coupling retainer window that uses on the field, particularly vehicle drive axle.
Background technology
The ball cage type Hooks coupling universal coupling is bigger at metallurgy and automobile industry demand.One of key technology difficult point of ball cage coupler component part is the grinding of retainer window, is characterized in that the retainer material is 20CrMnTi, and difficulty of processing is big, and the requirement on machining accuracy height.Now use universal cutter grinder processing retainer window, axis system is the core component of grinding machine, and it will directly influence the crudy of window to the reliable locking of retainer and the precision of rotation calibration.Present grinding machine is to adopt manual rotation retainer window probably to aim at grinding wheel spindle to the locking of retainer, mode by nut check is locked, calibration adopts the method for artificial rotational workpieces too, production efficiency is lower, every machine-team produces 8-10 spare qualified products, and the percent defective height, and the import special equipment costs an arm and a leg.For this reason, the grinding that makes ball cage Hooks coupling universal coupling retainer window adopts manually control is locked, the mode of production of calibration changes numerical control into, automaticity is high modern production mode to become the inevitable demand of processing industry by original dependence universal cutter grinder.
Summary of the invention
For overcoming the manually deficiency of control of existing retainer window grinding, goal of the invention of the present utility model is to provide a kind of retainer window grinding calibration locking device, realize calibration and the locking that the retainer window is processed respectively by servomotor and rotary cylinder, to improve the purpose of crudy, production efficiency and automaticity.
For achieving the above object, the technical solution of the utility model is: the bearing of main shaft through its step place, two ends is contained in the hole of casing, the inside and outside circle of major part angular contact ball bearing is respectively by locking nut and be loaded on bearing cap pretension on the casing, microcephaly's deep groove ball bearing is loaded in the casing, inner ring carries out spacing by the shaft retaining ring that is contained on the main shaft to it, it is characterized in that: the servomotor that can realize the workpiece calibration is fixed on the casing, is connected with main shaft by transmission system; Workpiece is by in the end face of main shaft and the main shaft and the locking of the pull bar of cylinder direct connection, and cylinder is a rotary cylinder;
Servomotor is fixed on the casing through motor cabinet by connecting plate, the little timing belt pulley of transmission system is installed on the optical axis of servomotor, big timing belt pulley is loaded on the microcephaly rear end of main shaft, and synchronous belt is connected between little timing belt pulley, the big timing belt pulley;
The main shaft big end surface is connected with terminal pad, and cylinder is connected the little end surface of main shaft through ring flange, and pull bar passes spindle hole and connects cylinder, and the other end connects locking nut;
Be connected with axis pin base on the casing, the bearing pin of band handle is contained on the axis pin base.
The utility model by original hand feed, manually control the processing dimension scope and change the calibration of realizing work spindle by the servomotor anglec of rotation into, workpiece locking realizes by rotary cylinder, workpiece is carried out auto lock and calibration, not only significantly improved production efficiency, and product quality is greatly improved.
The utility model compared with prior art changes pneuma-lock into by manual locking, has reduced labour intensity, has improved operating efficiency; Workpiece rotation calibration is by original manually changing into by the rotational automatic calibration of servomotor, and the error of division is little, accurate positioning.
Description of drawings
Accompanying drawing is a structure chart of the present utility model.
The specific embodiment
As shown in drawings, there is step at main shaft 21 major parts and microcephaly place, be used for established angle contact ball bearing 9 and deep groove ball bearing 20 respectively, the outer edge surface of major part step is equipped with bearing cap 3, bearing cap 3 is connected on the casing 1 by screw, bearing cap 3 is equipped with oil sealing 4, prevent that the oil in the bearing 9 from flowing out, the other end of major part place bearing 9 is rotary with locking nut 2, bearing cap 3 is realized pretension to the inside and outside circle of bearing 9 respectively with locking nut 2, bearing 9 and 20 is contained in the hole of casing 1, and the inner ring of microcephaly's deep groove ball bearing 20 carries out spacing by the shaft retaining ring that is contained on the main shaft 21 to it; Main shaft 21 big end surface have screwed hole, and terminal pad 5 usefulness screws are connected on the main shaft 21, have several groups of screwed holes on the terminal pad 5, are used to connect the frock of different workpieces 7, in the terminal pad 5 oil sealing are arranged, and prevent that the grease between sliding sleeve 8 and the main shaft 21 from flowing out; Cylinder 19 is connected main shaft 21 little end surfaces through ring flange 18, and ring flange 18 usefulness screws are connected on the main shaft 21, and pull bar 6 passes the piston rod that main shaft 21 holes connect cylinder 19, and the other end connects locking nut; Servomotor 12 is fixed on the casing 1 through motor cabinet 13 by connecting plate 14, little timing belt pulley 15 is installed on the optical axis of servomotor 12, big timing belt pulley 17 is loaded on the microcephaly rear end of main shaft 21, synchronous belt 16 is connected between little timing belt pulley 15, the big timing belt pulley 17, the adjustment piece is installed on the motor cabinet 13, is used for adjusting the elasticity of synchronous belt; Be connected with axis pin base 11 on the casing 1, the bearing pin 10 of band handle is contained on the axis pin base 11.
During use, workpiece 7 one big windows are aimed at bearing pin 10, adjust the window circumferential position, bearing pin 10 is inserted down, step on the gauge tap of rotary cylinder 19, contract behind the rotary cylinder 19 end distance from, the pulling pull bar 6, the pressing plate of nut workpiece pressing 7 end faces of rotating rod 6 front ends can be locked workpiece 7, behind the locking workpiece 7 bearing pin 10 is mentioned; Workpiece 7 calibration are realized by servomotor 12, rotate the automatic indexing of finishing workpiece 7 by large and small timing belt pulley 17,15 and synchronous belt 16 drive shaft 21, realize grinding.
Servomotor 12---the big timing belt pulley 17 of little timing belt pulley 15---synchronous belt 16---, by programming, the code of program the inside makes the rotation of servomotor 12 optical axises, realizes the rotation calibration of workpiece accurately;
Cylinder 19 connects with the electromagnetic switch control valve by the oil resistant pressure hose, be connected (coupling of not shown cylinder 19) with source of the gas by oil sprayer, pressure-reducing valve, water filter then, when stepping on left food switch, contract behind cylinder 19 piston rods, the locking workpiece, when stepping on the right threading switch, cylinder 19 pistons protract, and workpiece unclamps.