CN201684773U - Mould for forming disc type forgings - Google Patents
Mould for forming disc type forgings Download PDFInfo
- Publication number
- CN201684773U CN201684773U CN2010202081763U CN201020208176U CN201684773U CN 201684773 U CN201684773 U CN 201684773U CN 2010202081763 U CN2010202081763 U CN 2010202081763U CN 201020208176 U CN201020208176 U CN 201020208176U CN 201684773 U CN201684773 U CN 201684773U
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- CN
- China
- Prior art keywords
- forging
- blocking
- finish
- die
- counterdie
- Prior art date
Links
- 238000005242 forging Methods 0.000 claims abstract description 139
- 230000000903 blocking Effects 0.000 claims description 79
- 235000019753 Finisher Diet Nutrition 0.000 claims description 21
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 methods Methods 0.000 description 8
- 239000002699 waste materials Substances 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000005516 engineering processes Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 210000003491 Skin Anatomy 0.000 description 1
- 239000000463 materials Substances 0.000 description 1
- 239000002184 metals Substances 0.000 description 1
- AHKZTVQIVOEVFO-UHFFFAOYSA-N oxide(2-) Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,PD94bWwgdmVyc2lvbj0nMS4wJyBlbmNvZGluZz0naXNvLTg4NTktMSc/Pgo8c3ZnIHZlcnNpb249JzEuMScgYmFzZVByb2ZpbGU9J2Z1bGwnCiAgICAgICAgICAgICAgeG1sbnM9J2h0dHA6Ly93d3cudzMub3JnLzIwMDAvc3ZnJwogICAgICAgICAgICAgICAgICAgICAgeG1sbnM6cmRraXQ9J2h0dHA6Ly93d3cucmRraXQub3JnL3htbCcKICAgICAgICAgICAgICAgICAgICAgIHhtbG5zOnhsaW5rPSdodHRwOi8vd3d3LnczLm9yZy8xOTk5L3hsaW5rJwogICAgICAgICAgICAgICAgICB4bWw6c3BhY2U9J3ByZXNlcnZlJwp3aWR0aD0nODVweCcgaGVpZ2h0PSc4NXB4JyB2aWV3Qm94PScwIDAgODUgODUnPgo8IS0tIEVORCBPRiBIRUFERVIgLS0+CjxyZWN0IHN0eWxlPSdvcGFjaXR5OjEuMDtmaWxsOiNGRkZGRkY7c3Ryb2tlOm5vbmUnIHdpZHRoPSc4NScgaGVpZ2h0PSc4NScgeD0nMCcgeT0nMCc+IDwvcmVjdD4KPHRleHQgZG9taW5hbnQtYmFzZWxpbmU9ImNlbnRyYWwiIHRleHQtYW5jaG9yPSJlbmQiIHg9JzY2LjEwMTEnIHk9JzQ4LjM3NScgc3R5bGU9J2ZvbnQtc2l6ZTozOHB4O2ZvbnQtc3R5bGU6bm9ybWFsO2ZvbnQtd2VpZ2h0Om5vcm1hbDtmaWxsLW9wYWNpdHk6MTtzdHJva2U6bm9uZTtmb250LWZhbWlseTpzYW5zLXNlcmlmO2ZpbGw6I0U4NDIzNScgPjx0c3Bhbj5PPC90c3Bhbj48dHNwYW4gc3R5bGU9J2Jhc2VsaW5lLXNoaWZ0OnN1cGVyO2ZvbnQtc2l6ZToyOC41cHg7Jz4tMjwvdHNwYW4+PHRzcGFuPjwvdHNwYW4+PC90ZXh0Pgo8L3N2Zz4K [O-2] AHKZTVQIVOEVFO-UHFFFAOYSA-N 0.000 description 1
- 238000003359 percent control normalization Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Abstract
Description
Technical field
The utility model relates to the forging field, relates in particular to be used to coil the mould that forging is shaped.
Background technology
Before the utility model proposes, the following two kinds of moulds of the general employing of dish forging:
A kind of is open forging die, it with the maximum projection plane of forging as die joint, design bridge portion and storehouse portion on the forging die, the size of bridge portion is according to the tonnage of equipment, getting usually highly is 3～6mm, width is 6～12mm, storehouse portion is used for holding unnecessary metal.Cutting mode mostly is shearing blanking, and required precision is not high.But pre-in the forming process, finish-forging work step all can produce overlap, and waste of material is serious.
Another kind is a closed forging die, does not design bridge portion and storehouse portion on the mould, does not have the generation of overlap in the forging process, and stock utilization is higher.But closed forging die is had relatively high expectations to cutting stock precision, and in the actual production process, because influence of various factors such as blank diameter tolerances, cutting stock precision is difficult to guarantee, scraps because of weight is overproof sometimes at blanking process blank.Forge and also be difficult in the process avoid to produce vertical burr: if go out vertical burr, to the finish-forging work step, just vertical burr might be pressed into the forging body, form scrimp, cause waste product at the blocking work step.
The utility model content
The purpose of this utility model is in order to solve the deficiency that the above-mentioned background technology exists, to propose a kind of mould that is used to coil the forging shaping that can improve the stock utilization and the rate of reducing the number of rejects and seconds.
For achieving the above object, the utility model adopts following technical scheme: be used to coil the mould that forging is shaped, comprise blocker and finisher, blocker is made up of blocking patrix that cooperatively interacts and blocking counterdie, finisher is made up of cooperatively interact finish-forging patrix and finish-forging counterdie, it is characterized in that described blocker is a closed forging die, formed die cavity is a near closed hollow ring behind its blocking patrix and the blocking counterdie matched moulds; Described finisher is an open forging die, and formed die cavity is the open type die cavity that has overlap bridge portion behind its finish-forging patrix and the finish-forging counterdie matched moulds.
In such scheme, described blocker counterdie comprises blocking die shoe, blocking counterdie sole piece and blocking lower die-sleeve piece, blocking lower die-sleeve piece is pressed on blocking counterdie sole piece on the blocking die shoe, and fix by screw, blocking counterdie sole piece center is provided with the blocking push rod, the blocking patrix comprises blocking upper bolster and blocking patrix sole piece, and blocking patrix sole piece is fixed on the blocking upper bolster by screw, and described blocking counterdie sole piece, blocking lower die-sleeve piece and blocking patrix sole piece form die cavity.
In such scheme, described finisher counterdie comprises finish-forging die shoe, finish-forging counterdie sole piece and finish-forging lower die-sleeve piece, finish-forging lower die-sleeve piece is pressed on finish-forging counterdie sole piece on the finish-forging die shoe, and fix by screw, finish-forging counterdie sole piece center is provided with the finish-forging push rod, the finish-forging patrix comprises finish-forging upper bolster and finish-forging patrix sole piece, and finish-forging patrix sole piece is fixed on the finish-forging upper bolster by screw, and described finish-forging counterdie sole piece, finish-forging lower die-sleeve piece and finish-forging patrix sole piece form die cavity.
In such scheme, the volume of the die cavity of the volume ratio finisher of the die cavity of described blocker is big by 1%～3%.
In such scheme, the maximum inner diameter of the die cavity of described finish-forging counterdie is than the little 4～6mm of maximum inner diameter of the die cavity of blocking counterdie, and the burr of blocking work step generation can not be pressed into the finisher die cavity during to the finish-forging work step like this, cause scrimp, but form the very little overlap of a circle.
In such scheme, the maximum depanning gradient between described blocking patrix and the blocking counterdie is 7～15 °, and the vertical burr that produces when stock volume is big along the depanning gradient direction generation of the upper and lower mould of blocking, is partial to blocking die cavity outside like this.
In such scheme, one section of the Position Design of the close overlap bridge portion of described finish-forging patrix with forge direction and become 7～15 ° taper seat, such design can further effectively reduce vertical burr that the blocking work step produces and be pressed into the finish-forging die cavity and form foldingly, causes the probability of waste product.
Blocker of the present utility model adopts closed forging die, and finisher adopts the design of open forging die to reduce the forging flash amount that produces in the forging process, thereby has improved stock utilization, has directly reduced production cost; And compare with common closed-die forging, eliminated the fluctuation that causes stock volume because of factors such as blanking, hot scaling loss, reduced be not fully filled, quality waste product such as scrimp, improved forging quality, thereby reduced percent defective; Aspect in addition, the intact back of finish-forging forging flash only need utilize the shaving die excision, and specific efficiency is higher mutually, cost is lower to adopt machined to remove the mode of burr with the enclosed forging process, thereby has improved production efficiency.
The utility model has reduced production cost and percent defective, has improved production efficiency.
Description of drawings
Fig. 1 is the structural representation of blocker.
Fig. 2 is the partial enlarged drawing of Fig. 1.
Fig. 3 is the structural representation of finisher.
Fig. 4 is the partial enlarged drawing of Fig. 3.
Among the figure: 1.1-blocking die shoe, 1.2-blocking upper bolster, 1.3-blocking counterdie sole piece, 1.4-blocking lower die-sleeve piece, 1.5-blocking patrix sole piece, 1.6-blocking push rod, 2.1-finish-forging die shoe, 2.2-finish-forging upper bolster, 2.3-finish-forging counterdie sole piece, 2.4-finish-forging lower die-sleeve piece, 2.5-finish-forging patrix sole piece, 2.6-finish-forging push rod, 3-overlap bridge portion.
The specific embodiment
Present embodiment, be used to coil the mould that forging is shaped, comprise blocker and finisher, blocker is made up of blocking patrix that cooperatively interacts and blocking counterdie, finisher is made up of cooperatively interact finish-forging patrix and finish-forging counterdie, described blocker is a closed forging die, and formed die cavity is a near closed hollow ring behind its blocking patrix and the blocking counterdie matched moulds; Described finisher is an open forging die, and formed die cavity is the open type die cavity that has overlap bridge portion behind its finish-forging patrix and the finish-forging counterdie matched moulds.The volume of the die cavity of the volume ratio finisher of the die cavity of described blocker is big by 1%～3%.The maximum inner diameter of the die cavity of described finish-forging counterdie is than the little 4～6mm of maximum inner diameter of the die cavity of blocking counterdie.
As depicted in figs. 1 and 2, described blocker counterdie comprises blocking die shoe 1.1, blocking counterdie sole piece 1.3 and blocking lower die-sleeve piece 1.4, blocking lower die-sleeve piece 1.4 is pressed on blocking counterdie sole piece 1.3 on the blocking die shoe 1.1, and fix by screw, blocking counterdie sole piece 1.3 centers are provided with blocking push rod 1.6, the blocking patrix comprises blocking upper bolster 1.2 and blocking patrix sole piece 1.5, blocking patrix sole piece 1.5 is fixed on the blocking upper bolster 1.2 by screw, described blocking counterdie sole piece 1.3, blocking lower die-sleeve piece 1.4 and blocking patrix sole piece 1.5 form die cavity, and the maximum depanning gradient between described blocking patrix and the blocking counterdie is 7～15 °.
As shown in Figure 3 and Figure 4, described finisher counterdie comprises finish-forging die shoe 2.1, finish-forging counterdie sole piece 2.3 and finish-forging lower die-sleeve piece 2.4, finish-forging lower die-sleeve piece 2.4 is pressed on finish-forging counterdie sole piece 2.3 on the finish-forging die shoe 2.1, and fix by screw, finish-forging counterdie sole piece 2.3 centers are provided with finish-forging push rod 2.6, the finish-forging patrix comprises finish-forging upper bolster 2.2 and finish-forging patrix sole piece 2.5, finish-forging patrix sole piece 2.5 is fixed on the finish-forging upper bolster 2.2 by screw, described finish-forging counterdie sole piece 2.3, finish-forging lower die-sleeve piece 2.4 and finish-forging patrix sole piece 2.5 forms die cavities, one section of the Position Design of the close overlap bridge portion 3 of described finish-forging patrix with forge direction and become 7～15 ° taper seat.
When the utility model uses, earlier through blanking: according to the principal-employment of forging thickness half, calculate the nominal weight of blank, adopt the blanking of sawing mode, weight tolerance by nominal weight ± 1% control, guarantee that the blank both ends of the surface are smooth; The selection of blank specification is advisable between 2.0～2.3 to satisfy its length-to-diameter, guarantees in the upsetting process not unstability of blank.
Heating then: forge with between blank heating to 1180～1250 ℃.
Upsetting then again: base is put into carries out jumping-up on the heading die, remove the oxide skin of blank surface.Guarantee that simultaneously the blank shape after the upsetting is even, last bottom surface is smooth.Blank diameter size is roughly suitable with the diameter of blocking counterdie die cavity after the upsetting, and blank is evenly distributed when guaranteeing that blank is put into the die cavity of blocker.
And then be exactly blocking: the blocking work step adopts the closed-die forging mode, does not design bridge portion and storehouse portion on the blocker.Owing to do not design flash gutters on the die cavity of blocker, in order to guarantee the depanning smoothly of pre-forging, require the ejection height of blocking push rod 1.6 will be higher than the height of the maximum inner diameter of blocker die cavity, guarantee can make things convenient for clamping after pre-forging ejects.
Be finish-forging more with that: the finish-forging work step adopts open type to forge mode, is not pressed into the die cavity of finisher in order to guarantee the vertical burr on the pre-forging, also design on the finish-forging patrix one section with forge direction and become 7～15 ° taper seat.This version is compared with common finisher design, can effectively reduce vertical burr that the blocking work step produces and be pressed into the die cavity of finisher and form foldingly, causes the probability of waste product.
Be exactly to cut edge at last: according to conventional design method, the forging behind the finish-forging is put into edger, the excision overlap.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202081763U CN201684773U (en) | 2010-05-25 | 2010-05-25 | Mould for forming disc type forgings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202081763U CN201684773U (en) | 2010-05-25 | 2010-05-25 | Mould for forming disc type forgings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201684773U true CN201684773U (en) | 2010-12-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202081763U CN201684773U (en) | 2010-05-25 | 2010-05-25 | Mould for forming disc type forgings |
Country Status (1)
| Country | Link |
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| CN (1) | CN201684773U (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102225455A (en) * | 2011-04-13 | 2011-10-26 | 大连大高阀门有限公司 | High-speed rail brace mould and forging process |
| CN102513486A (en) * | 2011-12-16 | 2012-06-27 | 陕西宏远航空锻造有限责任公司 | Die forging method for titanium alloy forge pieces |
| CN103752752A (en) * | 2014-01-23 | 2014-04-30 | 连云港宝石精密重工科技有限公司 | Finish forging die for forging aluminum alloy wheel |
| CN103861986A (en) * | 2014-03-18 | 2014-06-18 | 北京北方车辆集团有限公司 | Die set for producing end connector |
| CN104959518A (en) * | 2015-06-26 | 2015-10-07 | 山东南山铝业股份有限公司 | Method for preparing flange plate through die forging technology |
| CN105834348A (en) * | 2016-05-25 | 2016-08-10 | 中车戚墅堰机车车辆工艺研究所有限公司 | Method for forging workblank of transmission disc of locomotive |
| CN106670370A (en) * | 2017-03-15 | 2017-05-17 | 辽宁银捷装备科技股份有限公司 | Forging die and die forging technology for brake disc hub of high speed train |
| CN107470541A (en) * | 2017-09-14 | 2017-12-15 | 山西豪钢锻造股份有限公司 | Sprocket wheel forging molding process |
| CN108356192A (en) * | 2018-04-09 | 2018-08-03 | 清华大学 | A kind of Integral die-forged method of railway frog |
| CN109195724A (en) * | 2016-06-03 | 2019-01-11 | 昭和电工株式会社 | Forge processing unit (plant) |
| CN109702125A (en) * | 2018-12-05 | 2019-05-03 | 上海交大中京锻压有限公司 | A kind of automobile engine using new energy resources gear shaft enclosed forge moulding technology |
| CN110142362A (en) * | 2019-05-28 | 2019-08-20 | 中冶重工（唐山）有限公司 | The manufacturing process of lifting equipment wheel forging |
| CN110142361A (en) * | 2019-05-28 | 2019-08-20 | 中冶重工（唐山）有限公司 | The forging method of lifting equipment wheel forging |
-
2010
- 2010-05-25 CN CN2010202081763U patent/CN201684773U/en not_active IP Right Cessation
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102225455A (en) * | 2011-04-13 | 2011-10-26 | 大连大高阀门有限公司 | High-speed rail brace mould and forging process |
| CN102513486A (en) * | 2011-12-16 | 2012-06-27 | 陕西宏远航空锻造有限责任公司 | Die forging method for titanium alloy forge pieces |
| CN103752752A (en) * | 2014-01-23 | 2014-04-30 | 连云港宝石精密重工科技有限公司 | Finish forging die for forging aluminum alloy wheel |
| CN103861986A (en) * | 2014-03-18 | 2014-06-18 | 北京北方车辆集团有限公司 | Die set for producing end connector |
| CN104959518A (en) * | 2015-06-26 | 2015-10-07 | 山东南山铝业股份有限公司 | Method for preparing flange plate through die forging technology |
| CN105834348A (en) * | 2016-05-25 | 2016-08-10 | 中车戚墅堰机车车辆工艺研究所有限公司 | Method for forging workblank of transmission disc of locomotive |
| CN109195724A (en) * | 2016-06-03 | 2019-01-11 | 昭和电工株式会社 | Forge processing unit (plant) |
| EP3466559A4 (en) * | 2016-06-03 | 2020-02-12 | Showa Denko K.K. | Forging device |
| CN106670370A (en) * | 2017-03-15 | 2017-05-17 | 辽宁银捷装备科技股份有限公司 | Forging die and die forging technology for brake disc hub of high speed train |
| CN107470541A (en) * | 2017-09-14 | 2017-12-15 | 山西豪钢锻造股份有限公司 | Sprocket wheel forging molding process |
| CN108356192B (en) * | 2018-04-09 | 2019-09-20 | 清华大学 | A kind of Integral die-forged method of railway frog |
| CN108356192A (en) * | 2018-04-09 | 2018-08-03 | 清华大学 | A kind of Integral die-forged method of railway frog |
| CN109702125A (en) * | 2018-12-05 | 2019-05-03 | 上海交大中京锻压有限公司 | A kind of automobile engine using new energy resources gear shaft enclosed forge moulding technology |
| CN110142362A (en) * | 2019-05-28 | 2019-08-20 | 中冶重工（唐山）有限公司 | The manufacturing process of lifting equipment wheel forging |
| CN110142361A (en) * | 2019-05-28 | 2019-08-20 | 中冶重工（唐山）有限公司 | The forging method of lifting equipment wheel forging |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Dongfeng Forging Co., Ltd. Assignor: Dongfeng Automobile Co., Ltd. Contract record no.: 2011420000087 Denomination of utility model: Mould for forming disc type forgings Granted publication date: 20101229 License type: Exclusive License Record date: 20110517 Assignee: Dongfeng Forging Co., Ltd. Assignor: Dongfeng Automobile Co., Ltd. Contract record no.: 2011420000087 Denomination of utility model: Mould for forming disc type forgings Granted publication date: 20101229 License type: Exclusive License Record date: 20110517 |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20101229 |