CN201678832U - Spray textile sizing machine - Google Patents
Spray textile sizing machine Download PDFInfo
- Publication number
- CN201678832U CN201678832U CN2010201407224U CN201020140722U CN201678832U CN 201678832 U CN201678832 U CN 201678832U CN 2010201407224 U CN2010201407224 U CN 2010201407224U CN 201020140722 U CN201020140722 U CN 201020140722U CN 201678832 U CN201678832 U CN 201678832U
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Abstract
A device for pretreatment of small-lot textile fabrics prior to precision sizing comprises a textile unwinding module, a spray module, a flattening module, a drying module and a winding module, wherein after spray sizing and treatment of the flattening module, the textile enters the actively conveying drying module, and is wound by the winding module after being dried. Therefore, the device has the advantages of simple structure, reasonable and novel design, simple operation, convenience in operation, long service life, low energy consumption, high reliability, fine sizing quality and the like, can evidently reduce size use for sizing textiles, and greatly shortens drying time and reduces energy consumption for drying, and textiles sized by the device simultaneously are treated by preshrinking process, thereby the textiles generate no twisting, wrinkling, weft skewing or shrinkage. The device is the sizing device for pretreatment of small-lot textile fabrics, and is particularly applicable to occasions, such as digital printing and the like requiring direct spraying of fine patterns on textile surfaces and the like.
Description
Technical field:
The utility model relates to a kind of textiles pre-treatment device for sizing, is suitable for the starching to the textile fabric of any kind, is particularly suitable for carrying out for textile fabric the occasion of meticulous starching.
Background technology:
In traditional stamp, auxiliary agent and dyestuff are mixed together and form mill base in slurries, print on the textile fabric together.And for digit printing, big and have certain corrosivity because of pulp particle, thereby can not be mixed together from the nozzle of printhead with dyestuff and spray.Therefore, after lining need carry out the starching processing in advance, could on digital decorating machine, spend type by print pattern.
The method of lining starching can adopt traditional stamp mode by multiple, or pads the method for drying again behind the slurry with padding machine, or the method for hot platen oven dry etc.
The direct existing defective of method with the drying cylinder oven dry is after adopting two rolls to roll slurries: guiding cloth need be sewed in the lining front of starching, thereby bad if lining and guiding cloth are sewed, and very easily causes the curved or skew of weft of latitude; Inhomogeneous at the padding machine mangle, it is curved easily to shut out wrinkle seal and latitude; When drying with drying cylinder, because lining is only received the power of warp-wise and broadwise does not stress, so lining is when oven dry, and the lining fabric width shrinks easily, particularly at knit fabric, because of it has elasticity, is difficult to starching especially.
After adopting padding machine to pad, the existing defective of mode of setting machine oven dry is, the equipment manufacturing cost height, and volume is big, and energy resource consumption is big, is not suitable for the oven dry of wool fabric, and it is curved easily to produce latitude.
Adopt the existing defective of mode of cylinder seal slurry back drying room oven dry to be: cylinder is fragile, has relatively high expectations for the viscosity of slurry, is applicable to whole textile fabric usually, and the cost height, and energy consumption is big, because lining is not subjected to tension force, easily produces fold during oven dry.
Adopt the existing defective of method of hot platen oven dry to be: occupation area of equipment is big, and lining is not continuous mode of movement, and drying rate is slow, carries out manual operations by the people, and the fiber pervasion of slurry is poor.And a small amount of lining that some is used to draw a design often adopts the mode of hand dressing, impregnated in slurry after, be tiled in a certain flat surface and dry naturally, speed is slow, efficient is low, and pick-up be difficult to control.
Adopt the existing defective of mode of drying with Infrared Heating after guide belt starching machine (03228704.6) starching to be: belt-guiding device cost height owing to there is not absolute parallel, causes the whole sideslip of conduction band.And, still there is the shrink problem to making in the lining stamp process afterwards because the intermediate baking process adopts stentering forming.Drying course is that open infrared tube is heated in addition, and the heat energy utilization rate is low, and energy consumption is big.
Goal of the invention
Technical problem to be solved in the utility model is the starching pattern that changes in the original structure, overcome or improve defective in the above-mentioned method for sizing, make by the lining of starching in the process of starching, keep smooth, unfold, do not occur distortion, wrinkling, skew of weft, latitude is curved or other forms of distortion.And by the spraying mode effectively control starching total amount and pick-up, and in starching, finish the preshrunk of lining, to avoid the occurring phenomenon that fabric width shrinks in the lining stamp process afterwards, improve sizing quality and the purpose that reduces energy resource consumption thereby reach.
Summary of the invention:
The utility model is to address the above problem the designed textiles that is used for to carry out starching machine, it is characterized in that this machine forms by unreeling rolling system, starching flattening system and drying system, the described rolling system that unreels, comprise unwinding device and wrap-up, described unwinding device is connected with the starching flattening system, described starching flattening system links to each other with drying system, and drying system is connected with unwinding device.
Described starching flattening system comprises the starching system that is made up of slurry tank, pump and tube connector, spray and/or spray assembly, with adopt two-way or one-way motors to carry out the combine flattening system that constitutes and of subtend rotation by comprising by comprising the mangle dynamical system that unidirectional or either-rotation motor and speed regulator are formed and relying on the mangle mechanism that metal and rubber or resin material constitute and the dependence mangle roller is conducted oneself with dignity or mangle pneumatic or that hydraulic way is formed is as power source and spread roller or spread wheel.
Can further specifically describe the device for atomizing liquid that comprises slurry tank B, the nylon high-pressure transfusion tube C of metal or resin or silicate material, combines with the carbonated drink hybrid nozzle with metal high-pressure atomization shower nozzle or air pump and liquid pump for it as above-mentioned starching system.Its operation principle will be for will insert the slurry tank B of metal or resin or silicate material through the original slurry of 200-400 order silk screen filter earlier, rely on the suction journey of high pressure liquid pump that it is sucked the high pressure liquid pump again, again by high pressure liquid pump or air pump to its supercharging, after enter woven hose by the hard nylon material, woven hose should select for use voltage endurance capability to be not less than the hard nylon material of 100KG, but also need deflection preferably, the other end of hard nylon woven hose need be installed poppet valve or pressure limiting valve, metal high-pressure atomization shower nozzle or carbonated drink hybrid nozzle or nozzle are installed, in order to realize spray sizing operation to lining before poppet valve or pressure limiting valve.
During as a kind of ad hoc base starching of spray recited above and/or spray assembly, can be by described textile fabric at the cohesive process of finishing slurry and lining through along sprayer unit that X-axis back and forth moves horizontally the time, sending into the oven dry module via conveyer initiatively again dries, in the process of oven dry, or else lining is subjected to launch fully under the condition of any extraneous power or shrink, finish at last the rolling work of lining, finish starching, setting thereby the assurance lining is quick, high-quality by permanent magnet clutch and buncher.
As preferably, when lining carries out spray sizing by sprayer unit by flattening device the time, can regulate the speed that unreels of lining unwinding device and the speed that moves horizontally of sprayer unit by adjusting device, so that the control that the translational speed of X-axis and Y-axis obtains suiting.
As preferably, when lining carries out spray sizing by sprayer unit by flattening device the time, the pick-up rate in the time of can controlling the lining starching by the distance of regulating sprayer unit nozzle and lining.
As preferably, if described textile fabric can be controlled the X-axis stroke of sprayer unit by the gear of regulating sprayer unit one end, thereby finish the lining starching work of various fabric widths less than the starching gate width of cloth.
As preferably, described starching machine is made of sprayer unit and mangle device thereafter.But at some special circumstances, also can not adopt the method for spray sizing and adopt traditional hopper, carry out starching work, still finish starching work when can reduce equipment cost more like this with lower power consumption with the two-sided traditional approach that rolls slurry.
The described rolling system that unreels comprises by unreeling of combining with servomotor or clutch apparatus of passive unwinding device that utilizes lining deadweight or employing self-centering bearing and is, with by adopt unidirectional or either-rotation motor and speed regulator or clutch or servomotor or stall motor mechanism to cooperatively interact to carry out to the rolling system that carries out rolling through starching and dry lining and by comprise adopt one or more metal that is parallel to each other or resin material by unidirectional or active that either-rotation motor drives or rely on lining to advance power train that the passive tumbler of frictional force of generation forms.
Recited above unreeling is the unwinding device that comprises that the passive unwinding device that utilizes lining deadweight or employing self-centering bearing combine with servomotor or clutch apparatus.As adopt passive unwinding device, must use length to surpass the metal of the lining door width of cloth or the axle center of resin material, pass the centre bore of lining, two ends are connected on the U type carriage of unwinding device with the self-centering bearing respectively, and are placed on before the working region of humidifier; As adopt the active unwinding device to comprise that length surpasses the metal of the lining door width of cloth or axle center and self-centering bearing and the servomotor or the clutch apparatus of resin material, one end of the axle of metal or resin material is linked on servomotor or the clutch apparatus by gear or chain drive, and realizes its smooth rotation by the self-centering bearing.The lining that to treat starching during use relies on the U type carriage of unwinding device to place before the working region of humidifier, the lining of suitably treating starching according to the stepping amount of hydraulic pressure roller unreels operation, this stepping rate should be substantially and the gait of march of mangle roller be consistent, make lining not occur piling up and the tensile force that lining bears being controlled at below the 1KG.
Described drying unit is by comprising that adopting heating wire or microwave or combustion gas is the airtight and/or open device of drying casing of the adjustable or constant humiture of thermal source.
When adopting described starching machine, after fabric (the not starching textile fabric) clot, emit via unwinding device, during by flattening device, it is carried out the starching operation, after process mangle device carries out mangle then by sprayer unit, enter drying unit, by under the guiding of power transmission shaft, finish drying course, carry out rolling by wrap-up at last.
As preferably, described oven dry module can adopt multiple thermals source such as hot blast and Infrared Heating individually or simultaneously, and can change power according to ambient conditions.
As preferably, described drying unit is inner to be many group " N " shapes device of turning back, and this device can increase or reduce the number of turns of lining in the oven dry module according to the characteristic of different linings, thereby increases or reduce the journey time of lining through the oven dry module.
As another program, described spray starching machine can be the non-textile industry and sprays work such as starching overlay film.
The utility model compared with prior art has the following effect that a bit reaches: reasonable in design, novel, simple in structure, with low cost, energy-conserving and environment-protective, simple operation, safety, clean and maintenance is convenient, modularized design, Installation and Debugging are convenient, and maintenance capacity is few, and the life-span is long, and sizing quality is good.Spray sizing device with innovative technology, make lining in the starching process, not be subjected to the influence of any extraneous power, lining keeps unfolding in whole starching process, smooth, can not twist, wrinkling, skew of weft, curved, the distortion of latitude, also can in the starching process, finish the preshrunk of lining, and can simple and effective control pick-up.And in adapting to by the size that changes module, the starching of the multiple textile fabric of small lot.Be particularly useful for the high-quality starching before the textiles digit printing.
Description of drawings
Further describe technical characterstic of the present utility model below in conjunction with accompanying drawing.
Fig. 1 is the structural representation of atomizing starching machine described in the utility model;
Label declaration among the figure is as follows: the A-slurry tank; The B-pump; The C-tube connector; The 1-unwinding device; The 1a-fabric; The 2-sprayer unit; The 2a-flattening device; 3-mangle device; The 4-drying unit; The 4a-power transmission shaft; The 5-wrap-up.
As shown in the figure, A, B, C, 2,2a, 2b, 3 consist of the starching flattening system; 1,4a, 5 consists of the unwinding winding system; 4 is drying system; 1a is for wanting the fabric of starching.
When adopting described starching machine, after fabric (not starching textile fabric) the 1a clot, emit via unwinding device 1, during by flattening device 2a, by sprayer unit 2 it is carried out the starching operation, after process mangle device 3 carries out mangle then, enter drying unit 4, by under the guiding of power transmission shaft 4a, finish drying course, carry out rolling by wrap-up 5 at last.
The specific embodiment
To and contrast accompanying drawing by embodiment below, the utility model will be further described below.
Example 1: after fabric 1a (the not starching textile fabric) clot, emit via unwinding device 1, during by flattening device 2a, by sprayer unit 2 it is carried out the starching operation, after carrying out mangle through mangle device 3 then, enter drying unit 4, by under the guiding of power transmission shaft 4a, finish drying course, carry out rolling by wrap-up 5 at last.
Sprayer unit of the present utility model is to utilize high pressure liquid pump B that the slurries of thickness are sprayed by specific sprayer unit 2, and sprayer unit 2 is mist generating devices that move back and forth along the X-direction level.
Wrap-up 5 of the present utility model is to be power with the buncher, be implemented in by the permanent magnet clutch and finish rolling work under the condition of wrap-up vary in diameter, can adjust the torsion of wrap-up by the clutch disc of in wrapup procedure, changing different-thickness.
On sprayer unit 2, predeterminable a lot of end points fixing hole, realize starching work whereby for various fabric width linings, and under spray velocity and spraying distance can the prerequisites of flexible modulation, can realize high-quality starching work for multiple lining, and can not produce phenomenons such as distortion, bulge, wrinkling, skew of weft, latitude be curved, thereby significantly improve the quality of textiles starching.
Example 2: a small amount of lining can not utilize unwinding device 1, sprayer unit 2 relevant in the utility model when starching, can directly adopt manual method to operate, and operates simpler and easyly, but quality is reliable equally.
Claims (4)
1. atomizing textiles starching machine, it is characterized in that this machine forms by unreeling rolling system, starching flattening system and drying system, the described rolling system that unreels, comprise unwinding device and wrap-up, described unwinding device is connected with the starching flattening system, described starching flattening system links to each other with drying system, and drying system is connected with unwinding device.
2. atomizing textiles starching machine according to claim 1, it is characterized in that described starching flattening system comprises the starching system that is made up of slurry tank, pump and tube connector, spray and/or spray assembly, with adopt two-way or one-way motors to carry out the combine flattening system that constitutes and of subtend rotation by comprising by comprising the mangle dynamical system that unidirectional or either-rotation motor and speed regulator are formed and relying on the mangle mechanism that metal and rubber or resin material constitute and the dependence mangle roller is conducted oneself with dignity or mangle pneumatic or that hydraulic way is formed is as power source and spread roller or spread wheel.
3. atomizing textiles starching machine according to claim 1, it is characterized in that the described rolling system that unreels comprises by unreeling of combining with servomotor or clutch apparatus of passive unwinding device that utilizes lining deadweight or employing self-centering bearing and is, with by adopt unidirectional or either-rotation motor and speed regulator or clutch or servomotor or stall motor mechanism to cooperatively interact to carry out to the rolling system that carries out rolling through starching and dry lining and by comprise adopt one or more metal that is parallel to each other or resin material by unidirectional or active that either-rotation motor drives or rely on lining to advance power train that the passive tumbler of frictional force of generation forms.
4. atomizing textiles starching machine according to claim 1 is characterized in that at described drying unit by comprising that adopting heating wire or microwave or combustion gas is the airtight and/or open device of drying casing of the adjustable or constant humiture of thermal source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201407224U CN201678832U (en) | 2010-03-25 | 2010-03-25 | Spray textile sizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201407224U CN201678832U (en) | 2010-03-25 | 2010-03-25 | Spray textile sizing machine |
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| Publication Number | Publication Date |
|---|---|
| CN201678832U true CN201678832U (en) | 2010-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201407224U Expired - Fee Related CN201678832U (en) | 2010-03-25 | 2010-03-25 | Spray textile sizing machine |
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| CN (1) | CN201678832U (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101985797A (en) * | 2010-08-30 | 2011-03-16 | 无锡市德赛数码科技有限公司 | Digital sizing machine |
| CN103726245A (en) * | 2013-12-11 | 2014-04-16 | 杨学斌 | Dipping pretreatment equipment for activated carbon fiber raw material |
| CN103938379A (en) * | 2013-01-23 | 2014-07-23 | 盐城华特纺织机械有限公司 | Sizing machine yarn piece pre-soaking sizing spraying device |
| CN103952882A (en) * | 2014-04-28 | 2014-07-30 | 吴江市金桥纺织品有限公司 | Novel weaving and aroma enhancing machine |
| CN104476928A (en) * | 2014-12-26 | 2015-04-01 | 深圳市润天智数字设备股份有限公司 | Liquid spraying device of digital printing machine and control method thereof |
| CN106283447A (en) * | 2016-08-30 | 2017-01-04 | 天津市嘉轩纺织有限公司 | A kind of textile sizing machine |
| CN106757898A (en) * | 2016-12-29 | 2017-05-31 | 鲁泰纺织股份有限公司 | Yarn atomizing quetsch |
| CN109023767A (en) * | 2018-10-18 | 2018-12-18 | 江苏澳得玛机械科技有限公司 | Fabric surface starching machine |
| CN109385779A (en) * | 2018-10-24 | 2019-02-26 | 广东彩诗纺织有限公司 | A kind of woven fabric production cloth painting sizing process and its device |
| CN110106652A (en) * | 2018-12-20 | 2019-08-09 | 北京服装学院 | One discharge plate button starching fabric, its producing device and production method |
| CN111363866A (en) * | 2020-03-20 | 2020-07-03 | 河南中牛实业有限公司 | Processing technology of sweat-resistant and moisture-proof sofa leather and special processing equipment thereof |
| CN112921539A (en) * | 2021-03-24 | 2021-06-08 | 杭州宏鹰数码科技有限公司 | Atomization spraying sizing device and method for digital printing pretreatment of high-density wool fabric |
-
2010
- 2010-03-25 CN CN2010201407224U patent/CN201678832U/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101985797A (en) * | 2010-08-30 | 2011-03-16 | 无锡市德赛数码科技有限公司 | Digital sizing machine |
| CN101985797B (en) * | 2010-08-30 | 2013-05-01 | 无锡市德赛数码科技有限公司 | Digital sizing machine |
| CN103938379A (en) * | 2013-01-23 | 2014-07-23 | 盐城华特纺织机械有限公司 | Sizing machine yarn piece pre-soaking sizing spraying device |
| CN103726245A (en) * | 2013-12-11 | 2014-04-16 | 杨学斌 | Dipping pretreatment equipment for activated carbon fiber raw material |
| CN103952882A (en) * | 2014-04-28 | 2014-07-30 | 吴江市金桥纺织品有限公司 | Novel weaving and aroma enhancing machine |
| CN104476928A (en) * | 2014-12-26 | 2015-04-01 | 深圳市润天智数字设备股份有限公司 | Liquid spraying device of digital printing machine and control method thereof |
| CN104476928B (en) * | 2014-12-26 | 2016-09-28 | 深圳市润天智数字设备股份有限公司 | A kind of digital decorating machine liquid-jet device and control method thereof |
| CN106283447A (en) * | 2016-08-30 | 2017-01-04 | 天津市嘉轩纺织有限公司 | A kind of textile sizing machine |
| CN106757898A (en) * | 2016-12-29 | 2017-05-31 | 鲁泰纺织股份有限公司 | Yarn atomizing quetsch |
| CN109023767A (en) * | 2018-10-18 | 2018-12-18 | 江苏澳得玛机械科技有限公司 | Fabric surface starching machine |
| CN109385779A (en) * | 2018-10-24 | 2019-02-26 | 广东彩诗纺织有限公司 | A kind of woven fabric production cloth painting sizing process and its device |
| CN110106652A (en) * | 2018-12-20 | 2019-08-09 | 北京服装学院 | One discharge plate button starching fabric, its producing device and production method |
| CN110106652B (en) * | 2018-12-20 | 2023-10-13 | 北京服装学院 | Sizing fabric for disc buckle, manufacturing device and manufacturing method thereof |
| CN111363866A (en) * | 2020-03-20 | 2020-07-03 | 河南中牛实业有限公司 | Processing technology of sweat-resistant and moisture-proof sofa leather and special processing equipment thereof |
| CN112921539A (en) * | 2021-03-24 | 2021-06-08 | 杭州宏鹰数码科技有限公司 | Atomization spraying sizing device and method for digital printing pretreatment of high-density wool fabric |
| CN112921539B (en) * | 2021-03-24 | 2023-08-18 | 杭州宏鹰数码科技有限公司 | Atomizing spraying sizing device and method for digital printing pretreatment of high-pile fabric |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101222 Termination date: 20130325 |