CN104476928A - Liquid spraying device of digital printing machine and control method thereof - Google Patents
Liquid spraying device of digital printing machine and control method thereof Download PDFInfo
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- CN104476928A CN104476928A CN201410836984.7A CN201410836984A CN104476928A CN 104476928 A CN104476928 A CN 104476928A CN 201410836984 A CN201410836984 A CN 201410836984A CN 104476928 A CN104476928 A CN 104476928A
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- 239000007788 liquid Substances 0.000 title claims abstract description 239
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000007639 printing Methods 0.000 title abstract description 90
- 238000005507 spraying Methods 0.000 title abstract description 49
- 239000012530 fluid Substances 0.000 claims abstract description 18
- 230000033001 locomotion Effects 0.000 claims description 27
- 239000000835 fiber Substances 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 210000004209 hair Anatomy 0.000 claims description 2
- 230000008520 organization Effects 0.000 claims 5
- 230000001143 conditioned effect Effects 0.000 claims 2
- 238000003860 storage Methods 0.000 abstract description 61
- 230000001105 regulatory effect Effects 0.000 description 21
- 239000007921 spray Substances 0.000 description 18
- 230000001276 controlling effect Effects 0.000 description 12
- 239000004753 textile Substances 0.000 description 9
- 210000002268 wool Anatomy 0.000 description 5
- 238000003825 pressing Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229920002334 Spandex Polymers 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/21—Ink jet for multi-colour printing
- B41J2/2107—Ink jet for multi-colour printing characterised by the ink properties
- B41J2/2114—Ejecting specialized liquids, e.g. transparent or processing liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/21—Ink jet for multi-colour printing
- B41J2/2107—Ink jet for multi-colour printing characterised by the ink properties
- B41J2/2114—Ejecting specialized liquids, e.g. transparent or processing liquids
- B41J2/2117—Ejecting white liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4078—Printing on textile
Landscapes
- Ink Jet (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明主要涉及印花技术领域,更具体地说是涉及一种数码印花机喷液装置及其控制方法。The present invention mainly relates to the technical field of printing, and more specifically relates to a liquid spraying device of a digital printing machine and a control method thereof.
背景技术Background technique
数码印花机是一种“与物体非接触”的喷墨印刷型高科技数码印制设备,因此它可以不受任何材料限制,可以通过水墨喷头在棉、涤、涤棉混纺、莱卡、真丝、皮革、牛仔、亚麻及其它纺织品等表面进行彩色照片印花,从而使得纺织品更加美观。The digital printing machine is a "non-contact" inkjet printing high-tech digital printing equipment, so it is not limited by any material, and can be printed on cotton, polyester, polyester-cotton blended, Lycra, silk, Color photoprinting on surfaces such as leather, denim, linen and other textiles to enhance the aesthetics of textiles.
其中,在对非白底的纺织品进行印花时,需要先在该纺织品上打印一层白色墨水,才能印花具体图案,而在打印白色墨水前必需在该纺织品的表面喷一层处理液。现有技术中通常是将处理液装入电喷壶或手动喷枪等喷液装置中,再由工作人员手持该喷液装置在该纺织品表面手动喷处理液,之后,再由该数码印花机完成后续彩色照片印花。Wherein, when printing non-white textiles, it is necessary to print a layer of white ink on the textiles before printing specific patterns, and a layer of treatment liquid must be sprayed on the surface of the textiles before printing the white ink. In the prior art, the treatment liquid is usually put into a liquid spray device such as an electric watering pot or a manual spray gun, and then the staff holds the liquid spray device to manually spray the treatment liquid on the surface of the textile, and then the digital printing machine completes the follow-up process. Color photo print.
然而,申请人发现,现有的这种喷液装置必须由工作人员手动完成,费时费力,且往往会由于该喷液装置难以控制而使得纺织品表面所喷的处理液不均匀,从而影响数码印花机后期的印花质量。However, the applicant found that the existing liquid spraying device must be manually completed by the staff, which is time-consuming and laborious, and the treatment liquid sprayed on the surface of the textile is often uneven due to the difficulty of controlling the liquid spraying device, thereby affecting digital printing. The printing quality in the later stage of the machine.
发明内容Contents of the invention
有鉴于此,本发明提出了一种数码印花机喷液装置及其控制方法,解决了现有的喷液装置必须由工作人员手动完成前处理液的喷射,费时费力,且往往会因为该喷液装置难以控制而导致喷向纺织品表面的前处理液不均匀的技术问题。In view of this, the present invention proposes a digital printing machine liquid spraying device and its control method, which solves the problem that the existing liquid spraying device must be manually sprayed by the staff, which is time-consuming and laborious, and is often caused by the spraying. The liquid device is difficult to control, which leads to the technical problem of uneven pretreatment liquid sprayed on the surface of the textile.
为了实现上述目的,本申请提供了以下技术方案:In order to achieve the above object, the application provides the following technical solutions:
一种数码印花机喷液装置,包括:A liquid spraying device for a digital printing machine, comprising:
用于盛放处理液的储液箱;A liquid storage tank for holding the treatment liquid;
与所述储液箱相连,用于传输所述储液箱内的处理液的主管道;Connected with the liquid storage tank, the main pipeline used to transmit the treatment liquid in the liquid storage tank;
与所述储液箱相连,用于控制所述储液箱内的处理液在所述主管道内传输的动力机构;Connected with the liquid storage tank, a power mechanism for controlling the transmission of the treatment liquid in the liquid storage tank in the main pipeline;
与所述主管道的不同位置相连的多个分支管道;a plurality of branch pipelines connected to different locations of the main pipeline;
与所述多个分支管道一一对应连接的多个第一电磁阀;A plurality of first solenoid valves connected to the plurality of branch pipelines in one-to-one correspondence;
安装在每一个第一电磁阀输出端的喷嘴;a nozzle mounted on the output of each first solenoid valve;
位于所有喷嘴的喷射口下方,用于放置打印介质的平台;A platform for placing printing media under the ejection ports of all nozzles;
安装在所述平台下方的运动机构;a kinematic mechanism mounted below the platform;
与所述多个第一电磁阀和所述运动机构相连,用于控制所述第一电磁阀打开和闭合,并控制所述运动机构带动所述平台做进给运动的控制器。A controller that is connected with the plurality of first electromagnetic valves and the moving mechanism, and is used for controlling the opening and closing of the first electromagnetic valves, and controlling the moving mechanism to drive the platform to perform feeding motion.
优选的,还包括:Preferably, it also includes:
具有横梁的底座架;base frame with beams;
与所述多个第一电磁阀数量相同,用于将所述第一电磁阀固定在所述底座架的横梁上的多个第一电磁阀安装座;The same number as the plurality of first solenoid valves, a plurality of first solenoid valve mounting seats for fixing the first solenoid valves on the beam of the base frame;
与所述平台平行设置,用于压倒所述平台上的打印介质表面的毛和纤维的压辊;Arranging in parallel with the platform, a pressure roller for overcoming the wool and fibers on the surface of the printing medium on the platform;
分别与所述动力机构和所述压辊相连,利用所述动力机构提供的动力,控制所述压辊上下运动以及滚动的压辊控制机构。The pressure roller control mechanism is respectively connected with the power mechanism and the pressure roller, and uses the power provided by the power mechanism to control the vertical movement and rolling of the pressure roller.
优选的,还包括:Preferably, it also includes:
调压阀,则所述动力机构通过所述调压阀与所述储液箱的顶部相连;pressure regulating valve, the power mechanism is connected to the top of the liquid storage tank through the pressure regulating valve;
位于所述储液箱外部且安装在所述主管道上的出液阀;a liquid outlet valve located outside the liquid storage tank and mounted on the main pipeline;
安装在所述储液箱顶部的放气阀和进液阀,其中:The air release valve and the liquid inlet valve installed on the top of the liquid storage tank, wherein:
当所述储液箱内部处理液达到下限值时,控制所述出液阀和所述调压阀闭合,打开所述放气阀,并在满足预设条件后,打开进液阀。When the treatment liquid inside the liquid storage tank reaches the lower limit value, the liquid outlet valve and the pressure regulating valve are controlled to close, the air release valve is opened, and the liquid inlet valve is opened after a preset condition is met.
优选的,还包括:Preferably, it also includes:
安装在所述储液箱外侧,且与所述储液箱内部连通的透明管道。A transparent pipe installed on the outside of the liquid storage tank and communicated with the inside of the liquid storage tank.
优选的,所述底座架包括:横梁,以及分别与所述横梁两端一一对应相连的第一横梁安装座和第二横梁安装座。Preferably, the base frame includes: a beam, and a first beam mounting seat and a second beam mounting base respectively connected to two ends of the beam in one-to-one correspondence.
优选的,所述压辊控制机构包括:Preferably, the pressure roller control mechanism includes:
分别在所述横梁两端上方一一对应安装的第一气缸和第二气缸,且所述第一气缸与所述第二气缸均与所述动力机构相连;A first air cylinder and a second air cylinder are respectively installed one-to-one above the two ends of the beam, and both the first air cylinder and the second air cylinder are connected to the power mechanism;
与所述第一气缸相连的第一气缸连接杆,以及与所述第二气缸相连的第二气缸连接杆;a first cylinder connecting rod connected to the first cylinder, and a second cylinder connecting rod connected to the second cylinder;
其中,所述压辊的两端分别安装在所述第一气缸连接杆和所述第二气缸连接杆上。Wherein, the two ends of the pressure roller are installed on the connecting rod of the first air cylinder and the connecting rod of the second air cylinder respectively.
优选的,还包括:Preferably, it also includes:
与所述控制器相连的第二电磁阀,则所述动力机构通过所述第二电磁阀分别与所述第一气缸和所述第二气缸相连。If the second electromagnetic valve is connected with the controller, then the power mechanism is respectively connected with the first cylinder and the second cylinder through the second electromagnetic valve.
一种数码印花机喷液装置的控制方法,应用于如上述的数码印花机喷液装置,所述装置包括:动力机构、储液箱、主管道、分支管道、第一电磁阀、喷嘴、平台、运动机构和控制器,则所述方法包括:A control method for a liquid spraying device of a digital printing machine, which is applied to the above-mentioned liquid spraying device of a digital printing machine, and the device includes: a power mechanism, a liquid storage tank, a main pipeline, a branch pipeline, a first solenoid valve, a nozzle, and a platform , motion mechanism and controller, then described method comprises:
启动所述动力机构,将所述储液箱内的处理液压入所述主管道;Start the power mechanism, and pump the treatment fluid in the liquid storage tank into the main pipeline;
当所述运动机构带动所述平台至所述喷嘴下方时,控制器控制所述第一电磁阀打开,将所述分支管道中的处理液通过所述喷嘴喷向所述平台上的打印介质。When the moving mechanism drives the platform to the bottom of the nozzle, the controller controls the first electromagnetic valve to open, and sprays the processing liquid in the branch pipeline to the printing medium on the platform through the nozzle.
优选的,当所述数码印花机喷液装置包括压辊和压辊控制机构时,所述方法还包括:Preferably, when the liquid spray device of the digital printing machine includes a pressure roller and a pressure roller control mechanism, the method further includes:
在将所述分支管道中的处理液通过所述喷嘴喷向所述平台上的打印介质的同时,控制所述压辊控制机构将所述压辊下移至所述平台上的打印介质表面;While spraying the treatment liquid in the branch pipeline to the printing medium on the platform through the nozzle, controlling the pressure roller control mechanism to move the pressure roller down to the surface of the printing medium on the platform;
控制所述运动机构带动所述平台向远离待喷打印介质的一端平行移动;Controlling the motion mechanism to drive the platform to move in parallel to the end away from the printing medium to be sprayed;
当处理液喷射完成时,控制所述第一电磁阀闭合,并控制所述压辊控制机构将所述压辊上升离开所述平台上的打印介质表面。When the spraying of the processing liquid is completed, the first electromagnetic valve is controlled to close, and the pressing roller control mechanism is controlled to raise the pressing roller away from the surface of the printing medium on the platform.
优选的,当所述储液箱上设置有调压阀、出液阀、放气阀和进液阀时,在进行处理液喷射之前,所述方法还包括:Preferably, when the liquid storage tank is provided with a pressure regulating valve, a liquid outlet valve, an air release valve and a liquid inlet valve, before spraying the treatment liquid, the method further includes:
当所述储液箱内的处理液的液位达到下限值时,控制所述出液阀和所述调压阀闭合,并打开所述放气阀;When the liquid level of the processing liquid in the liquid storage tank reaches the lower limit value, control the liquid outlet valve and the pressure regulating valve to close, and open the air release valve;
当满足预设条件后,打开进液阀,通过所述进液阀向所述储液箱内倒入处理液;When the preset conditions are met, the liquid inlet valve is opened, and the processing liquid is poured into the liquid storage tank through the liquid inlet valve;
当所述储液箱内的处理液的液位达到正常值时,闭合所述放气阀和所述进液阀;When the liquid level of the treatment liquid in the liquid storage tank reaches a normal value, close the air release valve and the liquid inlet valve;
控制所述调压阀打开,并使所述调压阀工作在预设值;controlling the pressure regulating valve to open, and making the pressure regulating valve work at a preset value;
控制动力机构通过所述调压阀向所述储液箱内输送压缩空气,并打开所述出液阀。The power mechanism is controlled to deliver compressed air into the liquid storage tank through the pressure regulating valve, and open the liquid outlet valve.
由此可见,本发明提供了一种数码印花机喷液装置及其控制方法,当储液箱内盛放的处理液达到正常值时,控制动力机构向该储液箱内部输送压缩空气,从而将该储液箱内的处理液压入主管道,进而进入位于该主管道不同位置的各分支管道,以待安装在各分支管道出口端的第一电磁阀打开时,处理液从与第一电磁阀出口端的喷嘴喷出,其中,在打开第一电磁阀之前,利用控制器控制与其相连的运动机构工作,以带动平台移动至各喷嘴下方后,再控制第一电磁阀打开,从而实现了对平台上打印介质的自动喷射处理液,不仅保证了喷射到打印介质上的处理液均匀,而且省时省力,大大提高了处理液喷射效率,另外,对打印介质表面喷射处理液完成后,可直接控制运动机构将平台移动至喷印小车下方进行数码印花,非常方便,无需人工搬运,大大节约了劳动力。It can be seen that the present invention provides a digital printing machine liquid spray device and its control method. When the processing liquid contained in the liquid storage tank reaches a normal value, the power mechanism is controlled to deliver compressed air to the inside of the liquid storage tank, thereby The treatment hydraulic pressure in the liquid storage tank enters the main pipeline, and then enters the branch pipelines located at different positions of the main pipeline, so that when the first electromagnetic valve installed at the outlet end of each branch pipeline is opened, the treatment liquid flows from the first electromagnetic valve to the main pipeline. The nozzles at the outlet end spray out, and before opening the first solenoid valve, use the controller to control the movement mechanism connected to it to drive the platform to move to the bottom of each nozzle, and then control the first solenoid valve to open, so as to realize the control of the platform. The automatic jetting of the treatment liquid on the printing medium not only ensures that the treatment liquid sprayed onto the printing medium is uniform, but also saves time and effort, and greatly improves the efficiency of the treatment liquid spraying. In addition, after spraying the treatment liquid on the surface of the printing medium, it can be directly controlled The motion mechanism moves the platform to the bottom of the printing trolley for digital printing, which is very convenient and does not require manual handling, which greatly saves labor.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明一种数码印花机喷液装置实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of a liquid spraying device of a digital printing machine according to the present invention;
图2(a)为本发明一种数码印花机喷液装置的喷射前的侧视图;Fig. 2 (a) is the side view before spraying of a digital printing machine spray device of the present invention;
图2(b)为本发明一种数码印花机喷液装置的喷射中的侧视图;Fig. 2 (b) is a side view in the spraying of a digital printing machine liquid spraying device of the present invention;
图2(c)为本发明一种数码印花机喷液装置的喷射后的侧视图;Fig. 2 (c) is a side view after spraying of a liquid spraying device of a digital printing machine of the present invention;
图3为本发明一种数码印花机喷液装置的控制方法实施例的流程示意图;Fig. 3 is a schematic flowchart of an embodiment of a control method of a liquid spray device of a digital printing machine according to the present invention;
图4为本发明一种数码印花机喷液装置的控制方法实施例的部分流程示意图。Fig. 4 is a partial flowchart of an embodiment of a control method of a liquid spraying device of a digital printing machine according to the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供了一种数码印花机喷液装置及其控制方法,当储液箱内盛放的处理液达到正常值时,控制动力机构向该储液箱内部输送压缩空气,从而将该储液箱内的处理液压入主管道,进而进入位于该主管道不同位置的各分支管道,以待安装在各分支管道出口端的第一电磁阀打开时,处理液从与第一电磁阀出口端的喷嘴喷出,其中,在打开第一电磁阀之前,利用控制器控制与其相连的运动机构工作,以带动平台移动至各喷嘴下方后,再控制第一电磁阀打开,从而实现了对平台上打印介质的自动喷射处理液,不仅保证了喷射到打印介质上的处理液均匀,而且省时省力,大大提高了处理液喷射效率,另外,对打印介质表面喷射处理液完成后,可直接控制运动机构将平台移动至喷印小车下方进行数码印花,非常方便,无需人工搬运,大大节约了劳动力。The invention provides a digital printing machine liquid spraying device and its control method. When the processing liquid contained in the liquid storage tank reaches the normal value, the power mechanism is controlled to deliver compressed air to the inside of the liquid storage tank, so that the liquid storage tank The treatment hydraulic pressure in the tank enters the main pipeline, and then enters the branch pipelines located at different positions of the main pipeline, so that when the first electromagnetic valve installed at the outlet end of each branch pipeline is opened, the treatment liquid is sprayed from the nozzle at the outlet end of the first electromagnetic valve. Among them, before opening the first electromagnetic valve, use the controller to control the movement mechanism connected to it to drive the platform to move to the bottom of each nozzle, and then control the first electromagnetic valve to open, so as to realize the printing medium on the platform Automatic jetting of treatment liquid not only ensures that the treatment liquid sprayed onto the printing medium is uniform, but also saves time and effort and greatly improves the efficiency of treatment liquid spraying. In addition, after spraying the treatment liquid on the surface of the printing medium, it can directly control the movement mechanism to move the platform It is very convenient to move to the bottom of the printing trolley for digital printing, without manual handling, which greatly saves labor.
结合图1所示的一种数码印花机喷液装置实施例的结构示意图,该数码印花机喷液装置可以包括:With reference to the structural schematic diagram of an embodiment of a liquid spraying device for a digital printing machine shown in Figure 1, the liquid spraying device for a digital printing machine may include:
用于盛放处理液的储液箱10。A liquid storage tank 10 for holding the processing liquid.
与所述储液箱10相连,用于传输所述储液箱10内的处理液的主管道20;Connected to the liquid storage tank 10, the main pipeline 20 used to transmit the treatment liquid in the liquid storage tank 10;
与所述储液箱10相连,用于控制所述储液箱10内的处理液在所述主管道20内传输的动力机构30。It is connected with the liquid storage tank 10 and is used for controlling the power mechanism 30 that the treatment liquid in the liquid storage tank 10 is transported in the main pipeline 20 .
其中,该动力机构30可以为压缩空气供给机构等,但并不局限于此。Wherein, the power mechanism 30 may be a compressed air supply mechanism, etc., but is not limited thereto.
与所述主管道20的不同位置相连的多个分支管道40(图1仅以4个分支管道为例进行说明)。A plurality of branch pipes 40 connected to different positions of the main pipe 20 (only four branch pipes are taken as an example for illustration in FIG. 1 ).
与所述多个分支管道40一一对应连接的多个第一电磁阀50。A plurality of first solenoid valves 50 connected to the plurality of branch pipelines 40 in one-to-one correspondence.
其中,该第一电磁阀50与分支管道40的数量相同,如图1以4个第一电磁阀为例进行说明,在实际应用中,该第一电磁阀50具体可以为常闭式电磁阀,如直动式电磁阀,本发明对此不作具体限定,只要能够控制其处于打开、闭合两种状态即可。Wherein, the number of the first solenoid valve 50 is the same as that of the branch pipeline 40, as shown in Fig. 1, four first solenoid valves are taken as an example for illustration, in practical applications, the first solenoid valve 50 may be a normally closed solenoid valve , such as a direct-acting solenoid valve, which is not specifically limited in the present invention, as long as it can be controlled to be in two states of open and closed.
安装在每一个第一电磁阀50输出端的喷嘴60。A nozzle 60 installed at the output end of each first solenoid valve 50 .
在本实施例中,该喷嘴60喷射出的喷水口可带有一定角度的扇形,且喷嘴的位置可以上下左右调节,本发明对该喷嘴60的结构及上述扇形的角度不作具体限定。In this embodiment, the nozzle 60 may spray water with a fan shape at a certain angle, and the position of the nozzle can be adjusted up, down, left, and right. The present invention does not specifically limit the structure of the nozzle 60 and the angle of the fan shape.
另外,需要说明的是,关于主管道上相邻分支管道的距离,可根据相邻喷嘴喷射出的处理液的范围为依据,使得相邻两个喷嘴喷射出的处理液与打印介质的接触线相接(即这两个喷嘴喷出的处理液与打印介质的接触线可以刚好相接,也可以重叠相接,本发明对此不作具体限定),从而保证打印介质上任何位置都能够喷射到处理液。In addition, it should be noted that the distance between adjacent branch pipes on the main pipe can be based on the range of the treatment liquid sprayed by adjacent nozzles, so that the treatment liquid sprayed by two adjacent nozzles is consistent with the contact line of the printing medium. (that is, the contact line between the treatment liquid ejected from the two nozzles and the printing medium can be just in contact, or can be overlapped, and the present invention does not specifically limit this), so as to ensure that any position on the printing medium can be sprayed to the processing liquid. liquid.
位于所有喷嘴60的喷射口下方,用于放置打印介质的平台70。Located below the ejection openings of all the nozzles 60 is a platform 70 for placing printing media.
可选的,上述多个喷嘴60可位于同一水平面,且与该平台70平行设置。Optionally, the above-mentioned multiple nozzles 60 may be located on the same horizontal plane and arranged parallel to the platform 70 .
安装在所述平台70下方的运动机构80;A motion mechanism 80 installed below the platform 70;
与所述多个第一电磁阀50和所述运动机构80相连,用于控制所述第一电磁阀50打开和闭合,并控制所述运动机构80带动所述平台70做进给运动的控制器90。It is connected with the plurality of first solenoid valves 50 and the movement mechanism 80, and is used to control the opening and closing of the first solenoid valves 50, and control the movement mechanism 80 to drive the platform 70 to perform feed movement control device 90.
在本实施例的实际应用中,在喷射处理液之前,控制平台位于图2(a)所示的位置,当确定储液箱内盛放的处理液充足时,通过控制动力机构向该储液箱内的上部空间输送压缩空气,从而将该储液箱内的处理液压入主管道内,进而进入位于该主管道不同位置的各分支管道,此时,若平台到位即平台被带到喷嘴下方,如图2(b)所示的位置,控制安装在各分支管道出口端的第一电磁阀打开,从而使得处理液从安装在各第一电磁阀出口端的喷嘴喷出,从而实现了对平台上打印介质的自动喷射处理液,不仅保证了喷射到打印介质上的处理液均匀可控,而且省时省力,大大提高了处理液喷射效率,另外,对打印介质表面喷射处理液完成后,使第一电磁阀闭合,并直接控制运动机构将平台移动至喷印小车下方进行数码印花,非常方便,无需人工搬运,大大节约了劳动力。In the practical application of this embodiment, before spraying the treatment liquid, the control platform is located at the position shown in Figure 2(a), and when it is determined that the treatment liquid contained in the liquid storage tank is sufficient, The upper space in the tank conveys compressed air, so that the treatment hydraulic pressure in the liquid storage tank enters the main pipeline, and then enters the branch pipelines at different positions of the main pipeline. At this time, if the platform is in place, the platform is brought under the nozzle, In the position shown in Figure 2(b), the first electromagnetic valve installed at the outlet of each branch pipeline is controlled to open, so that the processing liquid is ejected from the nozzle installed at the outlet of each first electromagnetic valve, thereby realizing printing on the platform. The automatic spraying of the treatment liquid on the medium not only ensures that the treatment liquid sprayed onto the printing medium is uniform and controllable, but also saves time and effort and greatly improves the spraying efficiency of the treatment liquid. In addition, after spraying the treatment liquid on the surface of the printing medium, the first The solenoid valve closes and directly controls the motion mechanism to move the platform to the bottom of the printing trolley for digital printing, which is very convenient and does not require manual handling, which greatly saves labor.
作为本发明另一实施例,结合图1所示,该数码印花机喷液装置还可以包括:底座架100(图1中未画出)、多个第一电磁阀安装座110、压辊120和压辊控制机构130(图1中未画出),其中:As another embodiment of the present invention, as shown in FIG. 1 , the liquid spraying device of the digital printing machine may also include: a base frame 100 (not shown in FIG. 1 ), a plurality of first electromagnetic valve mounting seats 110, and a pressure roller 120. And pressure roller control mechanism 130 (not shown in Fig. 1), wherein:
底座架100具有横梁,用于安装第一电磁阀。The base frame 100 has a beam for installing the first solenoid valve.
可选的,该底座架100具体可以包括:横梁101,以及分别与所述横梁101两端一一对应相连的第一横梁安装座102和第二横梁安装座103。需要说明的是,该第一横梁安装座102和第二横梁安装座103的结构可相同,但该底座架100的结构并不限于此。Optionally, the base frame 100 may specifically include: a beam 101 , and a first beam mounting base 102 and a second beam mounting base 103 respectively connected to two ends of the beam 101 in a one-to-one correspondence. It should be noted that the structure of the first beam mounting base 102 and the second beam mounting base 103 may be the same, but the structure of the base frame 100 is not limited thereto.
其中,该横梁101可通过螺栓分别与第一横梁安装座102和第二横梁安装座103固定,具体的,该横梁上可设置安装槽(如图1所示,可将该安装槽设置在横梁的前后面的中间位置,但并不局限于此),第一横梁安装座102和第二横梁安装座103上也均设置腰槽,则本实施例中,可将横梁101的安装槽通过螺栓与第一横梁安装座102和第二横梁安装座103的腰槽相连,且通过该螺栓在该第一横梁安装座102和第二横梁安装座103的腰槽上移动,以调整横梁101的安装高度。Wherein, the crossbeam 101 can be respectively fixed with the first crossbeam mount 102 and the second crossbeam mount 103 by bolts, specifically, the crossbeam can be provided with a mounting groove (as shown in Figure 1, the mounting groove can be arranged on the crossbeam The middle position of the front and back of the crossbeam, but not limited thereto), the first crossbeam mount 102 and the second crossbeam mount 103 are also provided with waist grooves, then in this embodiment, the installation groove of the crossbeam 101 can be passed through the bolt It is connected with the waist grooves of the first beam mounting base 102 and the second beam mounting base 103, and moves on the waist grooves of the first beam mounting base 102 and the second beam mounting base 103 through the bolt to adjust the installation of the beam 101 high.
需要说明的是,对于上述底座架100的结构并不局限于上述一种结构,且对于横梁101与第一横梁安装座102和第二横梁安装座103的连接方式也并非螺栓一种连接方式,本领域技术人员可根据实际需要今天更改,本发明在此不作一一详述。It should be noted that the structure of the above-mentioned base frame 100 is not limited to the above-mentioned one structure, and the connection method between the beam 101 and the first beam mounting base 102 and the second beam mounting base 103 is not a bolt connection mode, Those skilled in the art can make changes according to actual needs, and the present invention will not be described in detail here.
所述多个第一电磁阀安装座110与所述多个第一电磁阀50数量相同,用于将所述第一电磁阀50固定在所述底座架100的横梁上。The number of the plurality of first solenoid valve mounting seats 110 is the same as that of the plurality of first solenoid valves 50 , and are used to fix the first solenoid valves 50 on the beam of the base frame 100 .
其中,相邻两个第一电磁阀安装座110之间的距离可根据上述喷嘴之间的距离确定,本发明对此不再详述。Wherein, the distance between two adjacent first solenoid valve mounting seats 110 can be determined according to the distance between the above nozzles, which will not be described in detail in the present invention.
可选的,该第一电磁阀安装座110具体可通过螺栓安装在横梁101的安装槽上,且根据实际需要,可通过该螺栓调整各第一电磁阀安装座110之间的距离,以保证喷向打印介质上的处理液能够均匀覆盖该打印介质上的白色墨水区域。Optionally, the first solenoid valve mounting seat 110 can be specifically installed on the mounting groove of the beam 101 through bolts, and according to actual needs, the distance between the first solenoid valve mounting seats 110 can be adjusted through the bolts to ensure The treatment liquid sprayed onto the printing medium can evenly cover the white ink area on the printing medium.
基于上述结构,本发明中的各分支管道40与主管道20之间可活动连接,即各分支管道40与主管道20之间的夹角可随意更改,因而,该分支管道40和主管道20均可利用柔软材料制成,如塑料软管、橡胶软管等,本发明在此不再一一列举。Based on the above-mentioned structure, each branch pipe 40 in the present invention can be flexibly connected with the main pipe 20, that is, the angle between each branch pipe 40 and the main pipe 20 can be changed arbitrarily. Therefore, the branch pipe 40 and the main pipe 20 All can utilize soft material to make, as plastic hose, rubber hose etc., the present invention does not enumerate one by one here again.
压辊120可与平台70平行设置,用于压倒所述平台70上的打印介质表面的毛和纤维。The pressing roller 120 can be arranged parallel to the platform 70 , and is used to press down the hairs and fibers on the surface of the printing medium on the platform 70 .
其中,该压辊120表面可包裹一层耐腐蚀材料,如橡胶等,本发明对此不作具体限定,从而降低该压辊的更换频率,进而降低该喷液装置的维护成本。Wherein, the surface of the pressure roller 120 can be wrapped with a layer of corrosion-resistant material, such as rubber, etc., which is not specifically limited in the present invention, so as to reduce the replacement frequency of the pressure roller, and further reduce the maintenance cost of the liquid spraying device.
压辊控制机构130分别与所述动力机构30和所述压辊120相连,利用所述动力机构30提供的动力,控制所述压辊120上下运动以及滚动。The pressure roller control mechanism 130 is respectively connected with the power mechanism 30 and the pressure roller 120 , and uses the power provided by the power mechanism 30 to control the vertical movement and rolling of the pressure roller 120 .
在本实施例实际应用中,当需要喷处理液的区域到喷嘴下方时,在打开第一电磁阀50的同时可控制该压辊控制机构130动作,使得压辊120自然落到平台上打印介质(如纺织品)的表面,进而通过控制该压辊120在打印介质表面滚动而压倒该打印介质表面的毛和纤维,从而为后续打印介质的印花奠定基础,保证印花质量。In the practical application of this embodiment, when the area where the treatment liquid needs to be sprayed is below the nozzle, the pressure roller control mechanism 130 can be controlled to operate while the first solenoid valve 50 is opened, so that the pressure roller 120 naturally falls on the platform to print the medium (such as textiles), and then by controlling the press roller 120 to roll on the surface of the printing medium to overwhelm the wool and fibers on the surface of the printing medium, thereby laying the foundation for subsequent printing of the printing medium and ensuring the printing quality.
具体的,结合图2(a)、(b)和(c)的位置结构图可知,当平台到达图2(a)所示位置处,且处理液准备工作完毕后,可同时将调压阀50打开,将压辊120下降至平台上,并同时控制平台按图中箭头方向运动,从而使喷射处理液的同时控制压辊120在平台上滚动。Specifically, combined with the position structure diagrams in Figure 2(a), (b) and (c), it can be seen that when the platform reaches the position shown in Figure 2(a) and the preparation of the treatment liquid is completed, the pressure regulating valve can be turned on at the same time 50 is opened, the pressure roller 120 is lowered onto the platform, and at the same time, the platform is controlled to move in the direction of the arrow in the figure, so that the pressure roller 120 is controlled to roll on the platform while spraying the treatment liquid.
可选的,该压辊控制机构130具体可以包括:第一气缸131、第二气缸132、第一气缸连接杆133和第二气缸连接杆134,其中:Optionally, the pressure roller control mechanism 130 may specifically include: a first air cylinder 131, a second air cylinder 132, a first air cylinder connecting rod 133 and a second air cylinder connecting rod 134, wherein:
第一气缸131和第二气缸132分别安装在所述横梁101两端上方,且所述第一气缸131与所述第二气缸132均与所述动力机构30相连;第一气缸连接杆133与所述第一气缸131相连,第二气缸连接杆134与所述第二气缸132相连。The first cylinder 131 and the second cylinder 132 are respectively installed above the two ends of the beam 101, and the first cylinder 131 and the second cylinder 132 are connected to the power mechanism 30; the first cylinder connecting rod 133 and The first air cylinder 131 is connected to each other, and the second air cylinder connecting rod 134 is connected to the second air cylinder 132 .
其中,所述压辊120的两端分别安装在所述第一气缸连接杆133和所述第二气缸连接杆134上,具体的,该第一气缸连接杆133和所述第二气缸连接杆134上可设置腰槽,则该压辊120的两端活动安装在该腰槽上,从而使得该压辊120可在第一气缸连接杆133和第二气缸连接杆134的腰槽中上下移动和自由滚动。Wherein, the two ends of the pressure roller 120 are respectively mounted on the first cylinder connecting rod 133 and the second cylinder connecting rod 134, specifically, the first cylinder connecting rod 133 and the second cylinder connecting rod 134 can be provided with a waist groove, and then the two ends of the pressure roller 120 are movably installed on the waist groove, so that the pressure roller 120 can move up and down in the waist groove of the first cylinder connecting rod 133 and the second cylinder connecting rod 134 and free scrolling.
需要说明的是,上述第一气缸131与第二气缸132可选用同一结构的气缸,且第一气缸连接杆133和第二气缸连接杆134的结构可相同,另外,本发明对压辊控制机构130的具体结构不作限定,只要不是本领域技术人员付出创造性劳动确定的,均属于本发明保护范围。It should be noted that the above-mentioned first cylinder 131 and the second cylinder 132 can be cylinders with the same structure, and the structure of the first cylinder connecting rod 133 and the second cylinder connecting rod 134 can be the same. In addition, the present invention controls the pressure roller The specific structure of 130 is not limited, as long as it is not determined by those skilled in the art through creative efforts, it all belongs to the protection scope of the present invention.
可选的,该数码印花机喷液装置还可以包括与控制器90相连的第二电磁阀140,则该第一气缸131和第二气缸132将通过该第二电磁阀140与动力机构30相连,通过该控制器90控制该第二电磁阀140打开和闭合。Optionally, the liquid spraying device of the digital printing machine may also include a second solenoid valve 140 connected to the controller 90, then the first cylinder 131 and the second cylinder 132 will be connected to the power mechanism 30 through the second solenoid valve 140 , the controller 90 controls the opening and closing of the second solenoid valve 140 .
具体的,当需要喷射处理液时,打开该第二电磁阀140,动力机构30输出的压缩空气将通过该第二电磁阀140控制该第一气缸131和第二气缸132顶出,从而使得压辊120自然落到打印介质表面,并与平台相对滚动而压倒毛和纤维等。当处理液喷射完毕后,动力机构通过该第二电磁阀140控制第一气缸131和第二气缸132缩回,从而带动压辊120上升离开打印介质表面。之后,控制器90即可控制该平台70继续运动到喷印小车下面进行数码印花,并在印花完毕后,控制该运动机构80带动平台70回来,取下该打印介质进行后续工艺。Specifically, when it is necessary to spray the treatment liquid, open the second solenoid valve 140, and the compressed air output by the power mechanism 30 will control the ejection of the first cylinder 131 and the second cylinder 132 through the second solenoid valve 140, so that the pressure The roller 120 naturally falls to the surface of the printing medium, and rolls against the platform to overwhelm the wool and fibers. After the treatment liquid is sprayed, the power mechanism controls the retraction of the first air cylinder 131 and the second air cylinder 132 through the second electromagnetic valve 140 , thereby driving the pressure roller 120 to rise away from the surface of the printing medium. Afterwards, the controller 90 can control the platform 70 to continue moving to the bottom of the printing trolley for digital printing, and after the printing is completed, control the movement mechanism 80 to drive the platform 70 back, and remove the printing medium for subsequent processes.
其中,上述各实施例中的控制器可以为单片机、MCU等,在实际应用时,可根据工艺控制流程,将预先编写好的控制程序加载到该控制器中,因而,只需启动该控制器中的控制程序即可自动完成上述处理液喷射以及印花等工艺,非常方便。需要说明的是,对于预先加载的控制程序,本领域技术人员可根据上述控制流程编写,本发明在此不作详述。Wherein, the controllers in the above-mentioned embodiments can be single-chip microcomputers, MCUs, etc., and in actual application, the pre-written control program can be loaded into the controller according to the process control flow, thus, it is only necessary to start the controller The control program in the machine can automatically complete the above-mentioned treatment liquid injection and printing processes, which is very convenient. It should be noted that, for the preloaded control program, those skilled in the art can write it according to the above control flow, and the present invention will not describe it in detail here.
可选的,在上述各实施例的基础上,该数码印花机喷液装置还可以包括:调压阀150、出液阀160、放气阀170和进液阀180,其中:Optionally, on the basis of the above-mentioned embodiments, the liquid spraying device of the digital printing machine may further include: a pressure regulating valve 150, a liquid outlet valve 160, an air release valve 170 and a liquid inlet valve 180, wherein:
该调压阀150可安装在储液箱10顶部,从而使得动力机构30通过该调压阀150与该储液箱10连通。The pressure regulating valve 150 can be installed on the top of the liquid storage tank 10 , so that the power mechanism 30 communicates with the liquid storage tank 10 through the pressure regulating valve 150 .
出液阀160位于所述储液箱10外部且安装在所述主管道20上。The liquid outlet valve 160 is located outside the liquid storage tank 10 and installed on the main pipe 20 .
基于此,在本实施实际应用中,可对该调压阀150预设设置好一个压力值之后,该动力机构30将据此向该储液箱10的上部空间输送压缩空气,从而将该储液箱10内部的处理液通过该出液阀160压入主管道20内。需要说明的是,在该过程中,该放气阀170和进液阀180均处于闭合状态,而出液阀160处于打开状态。Based on this, in the actual application of this implementation, after the pressure regulating valve 150 can be preset to a pressure value, the power mechanism 30 will deliver compressed air to the upper space of the liquid storage tank 10 accordingly, so that the storage tank 100 The processing liquid inside the liquid tank 10 is pressed into the main pipeline 20 through the liquid outlet valve 160 . It should be noted that, during this process, both the air release valve 170 and the liquid inlet valve 180 are in a closed state, while the liquid outlet valve 160 is in an open state.
放气阀170和进液阀180均安装在所述储液箱10的顶部,当该储液箱10内部的处理液不足即处理液的液位达到下限值时,控制所述出液阀160和所述调压阀150闭合,并打开所述放气阀170,从而将储液箱10内部的压缩空气通过该放气阀输出,当满足预设条件后,再打开进液阀180,将处理液从该进液阀180倒入储液箱10内部,直至其液位达到正常值或上限值。Air release valve 170 and liquid inlet valve 180 are both installed on the top of the liquid storage tank 10, when the processing liquid inside the liquid storage tank 10 is insufficient, that is, when the liquid level of the processing liquid reaches the lower limit value, the liquid outlet valve is controlled 160 and the pressure regulating valve 150 are closed, and the air release valve 170 is opened, so that the compressed air inside the liquid storage tank 10 is output through the air release valve, and when the preset conditions are met, the liquid inlet valve 180 is opened again, The treatment liquid is poured into the liquid storage tank 10 from the liquid inlet valve 180 until the liquid level reaches a normal value or an upper limit.
其中,上述预设条件可以为储液箱内的压缩气体被放出,使得储液箱内外空气压力相同,由于在实际放气过程中,该放气阀处会发出响声,因而,可通过该响声来判断储液箱是否完成放气,需要说明的是,本发明并不局限于此。Among them, the above-mentioned preset condition can be that the compressed gas in the liquid storage tank is released, so that the air pressure inside and outside the liquid storage tank is the same, because in the actual deflation process, there will be a sound at the purge valve, therefore, the sound can be passed It should be noted that the present invention is not limited thereto.
可选的,为了方便观察该储液箱10内部处理液的容量,可在该储液箱10外侧安装至少一根与所述储液箱10内部连通的透明管道190,如图1所示,其中,为了准确判断该储液箱10内部处理液的液位,可在该透明管道190上设置刻度。Optionally, in order to facilitate observation of the capacity of the treatment liquid inside the liquid storage tank 10, at least one transparent pipe 190 communicating with the inside of the liquid storage tank 10 can be installed outside the liquid storage tank 10, as shown in Figure 1, Wherein, in order to accurately determine the liquid level of the treatment liquid inside the liquid storage tank 10 , a scale can be set on the transparent pipe 190 .
另外,本发明还可以在放气阀170上设置消音器200,以便在对储液箱10内部放气时,降低噪声。In addition, in the present invention, the muffler 200 can also be provided on the deflation valve 170 so as to reduce the noise when the inside of the liquid storage tank 10 is deflated.
其中,上述出液阀160、放气阀170和进液阀180具体可以选用球阀,但并不局限于此。Wherein, the above-mentioned liquid outlet valve 160, air release valve 170 and liquid inlet valve 180 can specifically be ball valves, but not limited thereto.
由此可见,本发明实施例通过控制运动机构将放置有打印介质的平台带动至喷嘴下方后,打开各第一电磁阀,从而使得储液箱内的处理液依次通过主管道、分支管道和喷嘴喷射到该打印介质上,实现了对需要喷射区域自动进行均匀喷射处理液,且提高了处理液喷射的工作效率;而且,在喷射处理液的同时,通过压辊控制机构将压辊下降到打印介质表面,并使其随着平台移动而滚动,以压倒该打印介质表面的毛和纤维,从而使得后续数码印花精度更高,印花效率更高。It can be seen that, in the embodiment of the present invention, the platform on which the printing medium is placed is driven to the bottom of the nozzle by controlling the motion mechanism, and then the first solenoid valves are opened, so that the processing liquid in the liquid storage tank passes through the main pipeline, the branch pipeline and the nozzle in sequence. Spraying onto the printing medium realizes the automatic and uniform spraying of the treatment liquid on the area that needs to be sprayed, and improves the working efficiency of the treatment liquid spraying; moreover, while spraying the treatment liquid, the pressure roller is lowered to the printing surface by the pressure roller control mechanism. The surface of the medium, and make it roll with the movement of the platform to overwhelm the wool and fibers on the surface of the printing medium, so that the subsequent digital printing has higher precision and higher printing efficiency.
参照图3所示的本发明一种数码印花机喷液装置的控制方法实施例的流程示意图,该方法应用于上述实施例所述的数码印花机喷液装置,对于该喷液装置的具体结构可参照上述实施例描述内容,本发明实施例在此不再赘述,则当储液箱10内部的处理液充足时,该控制方法具体可以包括以下步骤:Referring to FIG. 3 , a schematic flow chart of an embodiment of a control method for a liquid spray device of a digital printing machine according to the present invention, the method is applied to the liquid spray device of a digital printing machine described in the above embodiment. For the specific structure of the liquid spray device The content described in the above-mentioned embodiments may be referred to, and the embodiments of the present invention will not be repeated here. When the processing liquid inside the liquid storage tank 10 is sufficient, the control method may specifically include the following steps:
步骤S31:启动动力机构,将储液箱内的处理液压入主管道。Step S31: start the power mechanism, and pump the treatment hydraulic pressure in the liquid storage tank into the main pipeline.
步骤S32:当控制运动机构带动平台运动至喷嘴下方时,控制第一电磁阀打开,将分支管道中的处理液通过喷嘴喷向平台上的打印介质。Step S32: When controlling the movement mechanism to drive the platform to move below the nozzle, control the first electromagnetic valve to open, and spray the processing liquid in the branch pipeline to the printing medium on the platform through the nozzle.
其中,需要说明的是,当喷嘴向平台喷射处理液的同时,控制运动机构带动平台匀速运动,从而保证打印介质所喷射的处理液均匀。Wherein, it should be noted that when the nozzle sprays the treatment liquid to the platform, the control motion mechanism drives the platform to move at a constant speed, so as to ensure that the treatment liquid sprayed by the printing medium is uniform.
可选的,当该数码印花机喷液装置包括压辊和压辊控制机构时,该压辊和压辊控制机构的具体连接结构可参照上述实施例对应部分描述,本发明在此不再赘述,则在将分支管道中的处理液通过喷嘴喷向平台上的打印介质的同时,该控制方法还可以包括:Optionally, when the liquid spray device of the digital printing machine includes a pressure roller and a pressure roller control mechanism, the specific connection structure of the pressure roller and the pressure roller control mechanism can be described with reference to the corresponding part of the above embodiment, and the present invention will not repeat them here. , the control method may further include:
控制压辊控制机构将压辊下移至平台上的打印介质表面,并控制运动机构带动平台向远离待喷打印介质的一端平行移动,从而使该压辊与平台相对滚动以压倒打印介质表面的毛和纤维。Control the pressure roller control mechanism to move the pressure roller down to the surface of the printing medium on the platform, and control the movement mechanism to drive the platform to move in parallel to the end away from the printing medium to be sprayed, so that the pressure roller and the platform roll relatively to overwhelm the surface of the printing medium wool and fibers.
当处理液喷射完成时,控制第一电磁阀闭合,同时控制压辊控制机构将压辊上升,以便与平台上的打印介质分离。When the spraying of the processing liquid is completed, the first solenoid valve is controlled to close, and the pressure roller control mechanism is controlled to raise the pressure roller so as to separate from the printing medium on the platform.
另外,当储液箱上设置有调压阀、出液阀、放气阀和进液阀时,其中,这些阀之间的连接关系可参照上述装置实施例对应部分的描述,本发明在此不再赘述,基于此,在进行处理液喷射之前,如图4所述的部分流程示意图,本实施例所提出的控制方法还可以包括:In addition, when the liquid storage tank is provided with a pressure regulating valve, a liquid outlet valve, an air release valve, and a liquid inlet valve, the connection relationship between these valves can refer to the description of the corresponding part of the above-mentioned device embodiment. No more details, based on this, before spraying the treatment liquid, the control method proposed in this embodiment may also include:
步骤S41:当储液箱内的处理液的液位达到下限值时,控制出液阀和调压阀闭合,并打开所述放气阀。Step S41: When the liquid level of the processing liquid in the liquid storage tank reaches the lower limit, control the liquid outlet valve and the pressure regulating valve to close, and open the air release valve.
步骤S42:当满足预设条件后,打开进液阀,通过进液阀向储液箱内倒入处理液。Step S42: When the preset condition is satisfied, the liquid inlet valve is opened, and the processing liquid is poured into the liquid storage tank through the liquid inlet valve.
其中,该预设时间可根据储液箱内部的当前压力以及压缩空气排放速度确定,本发明对其不做具体限定,而该预设条件具体可以为储液箱内的压缩气体被放出,使得储液箱内外空气压力相同。Wherein, the preset time can be determined according to the current pressure inside the liquid storage tank and the discharge speed of the compressed air, which is not specifically limited in the present invention, and the preset condition can specifically be that the compressed gas in the liquid storage tank is released, so that The air pressure inside and outside the liquid storage tank is the same.
步骤S43:当储液箱内的处理液的液位达到正常值时,闭合放气阀和进液阀。Step S43: When the liquid level of the processing liquid in the liquid storage tank reaches a normal value, close the air release valve and the liquid inlet valve.
步骤S44:控制调压阀打开,并使调压阀工作在预设值。Step S44: Control the pressure regulating valve to open, and make the pressure regulating valve work at a preset value.
其中,对该调压阀将要工作的预设值可根据储液箱的容量以及当前所盛放的处理液的容量确定,本发明对其具体数值不作具体限定。Wherein, the preset value of the pressure regulating valve to be operated can be determined according to the capacity of the liquid storage tank and the capacity of the processing liquid currently contained, and the present invention does not specifically limit the specific value.
步骤S45:控制动力机构通过出调压阀向储液箱内输送压缩空气,并打开出液阀。Step S45: Control the power mechanism to deliver compressed air into the liquid storage tank through the outlet pressure regulating valve, and open the outlet valve.
由此可见,本发明实施例通过控制调压阀、出液阀、放气阀和进液阀的闭合,保证了处理液喷射需求,且实现了处理液向喷嘴的自动输送,省时省力,大大提高了喷液工作效率。It can be seen that the embodiment of the present invention ensures the injection requirement of the treatment liquid by controlling the closing of the pressure regulating valve, the liquid outlet valve, the air release valve and the liquid inlet valve, and realizes the automatic delivery of the treatment liquid to the nozzle, saving time and effort. The working efficiency of liquid spraying is greatly improved.
可选的,在本发明上述各实施例中,还可以设置与控制器相连的各提示装置,用于提示各部件的工作状态,以便工作人员及时了解喷液装置的当前工作状态,如当喷嘴正常工作时,输出第一提示信息,当压辊正常工作时,输出第二提示信息,当平台正常工作时,输出第三提示信息等等,本发明在此不再一一列举,只要不是本领域技术付出创造性劳动确定的,均属于本发明保护范围。Optionally, in the above-mentioned embodiments of the present invention, various prompting devices connected to the controller can also be provided to prompt the working status of each component, so that the staff can keep abreast of the current working status of the liquid spraying device, such as when the nozzle When working normally, output the first prompt information, when the pressure roller works normally, output the second prompt information, when the platform works normally, output the third prompt information, etc., the present invention will not list them one by one here. Those determined by creative efforts in the field of technology all belong to the scope of protection of the present invention.
其中,该提示装置具体可以为指示灯、蜂鸣器、语音模块或显示器等等,本发明对此不作具体限定。Wherein, the prompting device may specifically be an indicator light, a buzzer, a voice module or a display, etc., which are not specifically limited in the present invention.
需要说明的是,关于上述各实施例中,诸如第一、第二等之类的关系术语仅仅用来将一个部件与另一个部件区分开来,而不一定要求或者暗示这些部件之间存在任何这种实际的关系或者顺序。It should be noted that, with regard to the above-mentioned embodiments, relative terms such as first, second, etc. are only used to distinguish one component from another, and do not necessarily require or imply any relationship between these components. This actual relationship or sequence.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的方法而言,可参照装置实施例对应部分的描述。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. For the methods disclosed in the embodiments, reference may be made to the descriptions of the corresponding parts in the device embodiments.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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