CN201673721U - Soft and mud-resistant medium and high voltage cables for ships and offshore engineering - Google Patents
Soft and mud-resistant medium and high voltage cables for ships and offshore engineering Download PDFInfo
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- CN201673721U CN201673721U CN201020174831.8U CN201020174831U CN201673721U CN 201673721 U CN201673721 U CN 201673721U CN 201020174831 U CN201020174831 U CN 201020174831U CN 201673721 U CN201673721 U CN 201673721U
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- 239000004020 conductor Substances 0.000 claims abstract description 21
- 229910052751 metal Inorganic materials 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229920000728 polyester Polymers 0.000 claims abstract description 14
- 229920000181 Ethylene propylene rubber Polymers 0.000 claims abstract description 12
- 239000003063 flame retardant Substances 0.000 claims abstract description 9
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229920000098 polyolefin Polymers 0.000 claims abstract description 6
- 239000000945 filler Substances 0.000 claims abstract description 4
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 238000005253 cladding Methods 0.000 claims 1
- 238000005260 corrosion Methods 0.000 abstract description 6
- 230000007797 corrosion Effects 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 4
- 230000009970 fire resistant effect Effects 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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Abstract
本实用新型公开了电力电缆领域的一种船舶和海洋工程用柔软耐泥浆中高压电缆,旨在解决电缆不能耐高低温、耐泥浆、耐腐蚀的问题。该电缆的相线绞合柔软细铜丝导体的外周依次包覆有半导电导体屏蔽层、乙丙橡胶绝缘层、半导电绝缘屏蔽层、金属分相屏蔽层构成绝缘线芯。三根绝缘线芯绞合后构成三相缆线,三根绝缘线芯的间隙填充有非吸湿性无卤阻燃填充料,缆线的外周绕包有聚酯带内绕包层,其外周挤包有无卤内衬层,再绕包有聚酯带外绕包层,绕包层外设有金属铠装层,金属铠装层外挤包有无卤耐泥聚烯烃外护套。该电缆能够耐低温、耐高温、耐泥浆、耐腐蚀,具有较高的强度,可用于近海能源领域的开发利用。
The utility model discloses a soft mud-resistant medium-high voltage cable for ships and marine engineering in the field of power cables, aiming to solve the problems that the cable cannot withstand high and low temperature, mud and corrosion. The outer circumference of the twisted soft fine copper wire conductor of the phase wire of the cable is covered with a semi-conductive conductor shielding layer, an ethylene-propylene rubber insulating layer, a semi-conducting insulating shielding layer, and a metal phase-separated shielding layer to form an insulating core. Three insulated wire cores are twisted to form a three-phase cable. The gaps between the three insulated wire cores are filled with non-hygroscopic halogen-free flame-retardant fillers. There is a halogen-free inner lining layer, and then wrapped with a polyester tape outer wrapping layer, and a metal armor layer is arranged outside the wrapping layer, and the outer sheath of the metal armor layer is extruded with a halogen-free mud-resistant polyolefin sheath. The cable can withstand low temperature, high temperature, mud and corrosion, has high strength, and can be used for development and utilization in the field of offshore energy.
Description
技术领域technical field
本实用新型涉及一种电力电缆,特别涉及一种船舶和海洋工程用柔软耐泥浆中高压电缆。The utility model relates to a power cable, in particular to a soft mud-resistant medium-high voltage cable for ships and ocean engineering.
背景技术Background technique
由于海洋工程设备作业环境的特殊性以及大功率动力设备的使用,对与之配套的中高压电缆提出了越来越高的技术性能要求,其中最典型的是要求柔软、无卤低烟、耐低温、耐高温、耐泥浆、耐腐蚀性能,此外,还需要其具有较高强度,能抗拉,不易老化等。Due to the particularity of the operating environment of marine engineering equipment and the use of high-power power equipment, higher and higher technical performance requirements are put forward for the matching medium and high voltage cables. The most typical requirements are soft, halogen-free, low-smoke, and Low temperature, high temperature resistance, mud resistance, corrosion resistance, in addition, it is also required to have high strength, tensile resistance, and not easy to age.
2010年2月10日,公开号为CN201402665的中国实用新型专利,公开了一种中高压耐火电缆,旨在提供一种具有优良的电气性能和良好的耐火特性的特种中高压耐火电缆,电缆的线芯外依次包覆有云母带、包带、阻燃硅橡胶层、纵包铝合金带和护套;在线芯与云母带间设置阻燃填充料。这种电缆虽然在耐火方面具有优越性,但不能满足船舶和海洋工程用电缆耐低温、耐高温、耐泥浆、耐腐蚀的性能要求。On February 10, 2010, the Chinese utility model patent with the publication number CN201402665 disclosed a medium and high voltage fire-resistant cable, aiming to provide a special medium and high-voltage fire-resistant cable with excellent electrical properties and good fire-resistant characteristics. The outside of the wire core is sequentially covered with a mica tape, a wrapping tape, a flame-retardant silicone rubber layer, a longitudinally-wrapped aluminum alloy tape and a sheath; a flame-retardant filler is arranged between the wire core and the mica tape. Although this kind of cable is superior in fire resistance, it cannot meet the performance requirements of low temperature resistance, high temperature resistance, mud resistance and corrosion resistance for cables used in ships and marine engineering.
实用新型内容Utility model content
为克服现有技术中存在的问题,本实用新型提供一种船舶和海洋工程用柔软耐泥浆中高压电缆,能够耐低温、耐高温、耐泥浆、耐腐蚀,还具有较高的强度。In order to overcome the problems existing in the prior art, the utility model provides a soft mud-resistant medium and high-voltage cable for ships and marine engineering, which can withstand low temperature, high temperature, mud and corrosion, and has high strength.
为解决以上技术问题,本实用新型所提供的一种船舶和海洋工程用柔软耐泥浆中高压电缆,三根绝缘线芯绞合后构成缆线,三根绝缘线芯的间隙填充有非吸湿性无卤阻燃填充料,所述缆线的外周绕包有聚酯带内绕包层,所述聚酯带内绕包层外挤包有无卤内衬层,所述无卤内衬层外绕包有聚酯带外绕包层,所述聚酯带外绕包层外设有金属铠装层,所述金属铠装层外挤包有无卤耐泥聚烯烃外护套。In order to solve the above technical problems, the utility model provides a soft and mud-resistant medium and high voltage cable for ships and ocean engineering. Three insulated wire cores are twisted to form a cable, and the gaps between the three insulated wire cores are filled with non-hygroscopic halogen-free cables. Flame retardant filling material, the outer periphery of the cable is wrapped with a polyester tape inner wrapping layer, the polyester tape inner wrapping layer is extruded with a halogen-free inner lining layer, and the halogen-free inner lining layer is wrapped It is covered with a polyester tape outer wrapping layer, and the polyester tape outer wrapping layer is provided with a metal armor layer, and the metal armor layer is extruded with a halogen-free mud-resistant polyolefin outer sheath.
相对于现有技术,本实用新型取得了以下有益效果:非吸湿性无卤阻燃填充料具有阻燃作用,且符合环保要求;聚酯带内绕包层和聚酯带外绕包层的设置,使电缆在折弯时,层与层之间能够相对滑动,避免产生较大的内应力;无卤内衬层使电缆具有良好的阻燃作用;无卤耐泥聚烯烃外护套具有良好的物理化学性能,使得电缆不仅具有弹性、同时也具有耐油、耐盐、耐泥浆的作用,电缆老化慢,使用寿命长;金属铠装层具有增强电缆抗拉能力的作用,也使其能承受一定的机械压力,同时还具有良好的屏蔽作用;以上结构使电缆具有柔软弯曲半径小、高强度、耐腐蚀、屏蔽好、耐高温和低温的优点。Compared with the prior art, the utility model has achieved the following beneficial effects: the non-hygroscopic halogen-free flame-retardant filling material has a flame-retardant effect and meets the requirements of environmental protection; Set so that when the cable is bent, the layers can slide relative to each other to avoid large internal stress; the halogen-free inner lining makes the cable have good flame retardancy; the halogen-free mud-resistant polyolefin outer sheath has Good physical and chemical properties make the cable not only elastic, but also oil-resistant, salt-resistant, and mud-resistant. The cable ages slowly and has a long service life; It can withstand certain mechanical pressure and has good shielding effect; the above structure makes the cable have the advantages of softness, small bending radius, high strength, corrosion resistance, good shielding, high temperature and low temperature resistance.
作为本实用新型的优选方案,所述绝缘线芯包括相线绞合柔软细铜丝导体,所述相线绞合柔软细铜丝导体的外周包覆有半导电导体屏蔽层,所述半导电导体屏蔽层外包覆有乙丙橡胶绝缘层,所述乙丙橡胶绝缘层外包覆有半导电绝缘屏蔽层,所述半导电绝缘屏蔽层外包覆有金属分相屏蔽层。乙丙橡胶绝缘层通过挤包包裹在半导电导体屏蔽层外,乙丙橡胶具有良好的绝缘作用和耐温性能,半导电导体屏蔽层可消除相线绞合柔软细铜丝导体表面的不光滑,避免导体表面电场强度增加;半导电绝缘屏蔽层使乙丙橡胶绝缘层和金属分相屏蔽层形成良好接触,防止电缆运行过程中产生游离放电。As a preferred solution of the present utility model, the insulated wire core includes a phase wire stranded soft fine copper wire conductor, and the outer periphery of the phase wire stranded soft fine copper wire conductor is covered with a semi-conductive conductor shielding layer, and the semi-conductive The conductor shielding layer is covered with an ethylene-propylene rubber insulating layer, and the ethylene-propylene rubber insulating layer is covered with a semi-conductive insulating shielding layer, and the semi-conductive insulating shielding layer is covered with a metal phase-splitting shielding layer. The ethylene-propylene rubber insulation layer is wrapped outside the semi-conductive conductor shielding layer by extrusion. The ethylene-propylene rubber has good insulation and temperature resistance. The semi-conductive conductor shielding layer can eliminate the rough surface of the phase wire twisted soft thin copper wire conductor. , to avoid the increase of the electric field intensity on the surface of the conductor; the semi-conductive insulating shielding layer makes the ethylene-propylene rubber insulating layer and the metal phase-separated shielding layer form a good contact, and prevents free discharge during the operation of the cable.
作为本实用新型的优选方案,所述金属铠装层采用镀锡铜丝编织铠装层。As a preferred solution of the present utility model, the metal armor layer is a braided armor layer of tinned copper wires.
作为本实用新型的优选方案,所述金属铠装层采用镀锌铜丝编织铠装层。As a preferred solution of the present utility model, the metal armor layer is a galvanized copper wire braided armor layer.
附图说明Description of drawings
图1为海洋工程用柔软耐泥浆中高压电缆的结构示意图。Figure 1 is a structural schematic diagram of a soft mud-resistant medium-high voltage cable for marine engineering.
图中:1相线绞合柔软细铜丝导体、2半导电导体屏蔽层、3乙丙橡胶绝缘层、4半导电绝缘屏蔽层、5金属分相屏蔽层、6非吸湿性无卤阻燃填充料、7聚酯带内绕包层、8无卤内衬层、9聚酯带外绕包层、10金属铠装层、11无卤耐泥聚烯烃外护套。In the figure: 1 phase wire twisted soft fine copper wire conductor, 2 semi-conductive conductor shielding layer, 3 ethylene propylene rubber insulating layer, 4 semi-conducting insulating shielding layer, 5 metal phase-separated shielding layer, 6 non-hygroscopic halogen-free flame retardant Filling material, 7 polyester tape inner wrapping layer, 8 halogen-free inner lining layer, 9 polyester tape outer wrapping layer, 10 metal armor layer, 11 halogen-free mud-resistant polyolefin outer sheath.
具体实施方式Detailed ways
如图1所示,本实用新型的船舶和海洋工程用柔软耐泥浆中高压电缆,每根绝缘线芯包括相线绞合柔软细铜丝导体1,相线绞合柔软细铜丝导体1的外周包覆有半导电导体屏蔽层2,半导电导体屏蔽层2为耐高温乙丙橡胶屏蔽材料,半导电导体屏蔽层2外包覆有耐高温的乙丙橡胶绝缘层3,乙丙橡胶绝缘层3外包覆有半导电绝缘屏蔽层4,半导电绝缘屏蔽层4外包覆有金属分相屏蔽层5。三根绝缘线芯绞合后构成三相缆线,三根绝缘线芯的间隙填充有非吸湿性无卤阻燃填充料6,缆线的外周绕包有聚酯带内绕包层7,聚酯带内绕包层7外挤包有无卤内衬层8,无卤内衬层8外绕包有聚酯带外绕包层9,聚酯带外绕包层9外设有金属铠装层10,金属铠装层10可以为镀锡铜丝编织铠装层或镀锌铜丝编织铠装层,金属铠装层10外挤包有无卤耐泥聚烯烃外护套11。As shown in Fig. 1, the flexible and mud-resistant high-voltage cable for ships and ocean engineering of the present invention, each insulated wire core includes phase wire twisted soft thin copper wire conductor 1, phase wire twisted soft thin copper wire conductor 1 The outer periphery is covered with a semi-conductive
该海洋工程用柔软耐泥浆中高压电缆可用于近海能源领域的开发利用,能满足IEEE Std 45:2004标准要求,耐低温可达-40℃,耐高温可达125℃,增大了电缆的额定载流量。The soft and mud-resistant medium and high voltage cables for marine engineering can be used in the development and utilization of offshore energy fields, and can meet the requirements of IEEE Std 45: 2004 standards. Ampacity.
除上述实施例外,本实用新型还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围。In addition to the above embodiments, the utility model can also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model.
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CN102903437A (en) * | 2012-08-15 | 2013-01-30 | 无锡市东田电缆有限公司 | Multicore combined power cable |
CN103854789A (en) * | 2013-09-05 | 2014-06-11 | 安徽华源电缆集团有限公司 | Aluminum alloy cable special for frequency converter |
CN106158132A (en) * | 2016-08-29 | 2016-11-23 | 无锡江南电缆有限公司 | A kind of copper core low smoke, zero halogen copper strips armoured power cable |
CN108154949A (en) * | 2017-12-22 | 2018-06-12 | 大连英蕴科技有限公司 | Manufacturing method of rigid ethylene propylene rubber insulated instrument cable for ships |
CN113611450A (en) * | 2021-06-29 | 2021-11-05 | 中辰电缆股份有限公司 | Cable with load operation monitoring function, particles for arc temperature sensing color strips of cable, and co-extrusion method of arc temperature sensing color strips |
CN113611450B (en) * | 2021-06-29 | 2022-12-02 | 中辰电缆股份有限公司 | Cable with load operation monitoring function, particles for arc temperature sensing color bar of cable, and co-extrusion method of arc temperature sensing color bar |
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