CN201673721U - Soft and mud-resistant medium and high voltage cables for ships and offshore engineering - Google Patents

Soft and mud-resistant medium and high voltage cables for ships and offshore engineering Download PDF

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CN201673721U
CN201673721U CN201020174831.8U CN201020174831U CN201673721U CN 201673721 U CN201673721 U CN 201673721U CN 201020174831 U CN201020174831 U CN 201020174831U CN 201673721 U CN201673721 U CN 201673721U
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mud
cable
halogen
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李永江
陆云春
赵正兵
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Jiangsu Yuanyang Dongze Cable Co Ltd
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Abstract

本实用新型公开了电力电缆领域的一种船舶和海洋工程用柔软耐泥浆中高压电缆,旨在解决电缆不能耐高低温、耐泥浆、耐腐蚀的问题。该电缆的相线绞合柔软细铜丝导体的外周依次包覆有半导电导体屏蔽层、乙丙橡胶绝缘层、半导电绝缘屏蔽层、金属分相屏蔽层构成绝缘线芯。三根绝缘线芯绞合后构成三相缆线,三根绝缘线芯的间隙填充有非吸湿性无卤阻燃填充料,缆线的外周绕包有聚酯带内绕包层,其外周挤包有无卤内衬层,再绕包有聚酯带外绕包层,绕包层外设有金属铠装层,金属铠装层外挤包有无卤耐泥聚烯烃外护套。该电缆能够耐低温、耐高温、耐泥浆、耐腐蚀,具有较高的强度,可用于近海能源领域的开发利用。

Figure 201020174831

The utility model discloses a soft mud-resistant medium-high voltage cable for ships and marine engineering in the field of power cables, aiming to solve the problems that the cable cannot withstand high and low temperature, mud and corrosion. The outer circumference of the twisted soft fine copper wire conductor of the phase wire of the cable is covered with a semi-conductive conductor shielding layer, an ethylene-propylene rubber insulating layer, a semi-conducting insulating shielding layer, and a metal phase-separated shielding layer to form an insulating core. Three insulated wire cores are twisted to form a three-phase cable. The gaps between the three insulated wire cores are filled with non-hygroscopic halogen-free flame-retardant fillers. There is a halogen-free inner lining layer, and then wrapped with a polyester tape outer wrapping layer, and a metal armor layer is arranged outside the wrapping layer, and the outer sheath of the metal armor layer is extruded with a halogen-free mud-resistant polyolefin sheath. The cable can withstand low temperature, high temperature, mud and corrosion, has high strength, and can be used for development and utilization in the field of offshore energy.

Figure 201020174831

Description

船舶和海洋工程用柔软耐泥浆中高压电缆 Soft and mud-resistant medium and high voltage cables for ships and offshore engineering

技术领域technical field

本实用新型涉及一种电力电缆,特别涉及一种船舶和海洋工程用柔软耐泥浆中高压电缆。The utility model relates to a power cable, in particular to a soft mud-resistant medium-high voltage cable for ships and ocean engineering.

背景技术Background technique

由于海洋工程设备作业环境的特殊性以及大功率动力设备的使用,对与之配套的中高压电缆提出了越来越高的技术性能要求,其中最典型的是要求柔软、无卤低烟、耐低温、耐高温、耐泥浆、耐腐蚀性能,此外,还需要其具有较高强度,能抗拉,不易老化等。Due to the particularity of the operating environment of marine engineering equipment and the use of high-power power equipment, higher and higher technical performance requirements are put forward for the matching medium and high voltage cables. The most typical requirements are soft, halogen-free, low-smoke, and Low temperature, high temperature resistance, mud resistance, corrosion resistance, in addition, it is also required to have high strength, tensile resistance, and not easy to age.

2010年2月10日,公开号为CN201402665的中国实用新型专利,公开了一种中高压耐火电缆,旨在提供一种具有优良的电气性能和良好的耐火特性的特种中高压耐火电缆,电缆的线芯外依次包覆有云母带、包带、阻燃硅橡胶层、纵包铝合金带和护套;在线芯与云母带间设置阻燃填充料。这种电缆虽然在耐火方面具有优越性,但不能满足船舶和海洋工程用电缆耐低温、耐高温、耐泥浆、耐腐蚀的性能要求。On February 10, 2010, the Chinese utility model patent with the publication number CN201402665 disclosed a medium and high voltage fire-resistant cable, aiming to provide a special medium and high-voltage fire-resistant cable with excellent electrical properties and good fire-resistant characteristics. The outside of the wire core is sequentially covered with a mica tape, a wrapping tape, a flame-retardant silicone rubber layer, a longitudinally-wrapped aluminum alloy tape and a sheath; a flame-retardant filler is arranged between the wire core and the mica tape. Although this kind of cable is superior in fire resistance, it cannot meet the performance requirements of low temperature resistance, high temperature resistance, mud resistance and corrosion resistance for cables used in ships and marine engineering.

实用新型内容Utility model content

为克服现有技术中存在的问题,本实用新型提供一种船舶和海洋工程用柔软耐泥浆中高压电缆,能够耐低温、耐高温、耐泥浆、耐腐蚀,还具有较高的强度。In order to overcome the problems existing in the prior art, the utility model provides a soft mud-resistant medium and high-voltage cable for ships and marine engineering, which can withstand low temperature, high temperature, mud and corrosion, and has high strength.

为解决以上技术问题,本实用新型所提供的一种船舶和海洋工程用柔软耐泥浆中高压电缆,三根绝缘线芯绞合后构成缆线,三根绝缘线芯的间隙填充有非吸湿性无卤阻燃填充料,所述缆线的外周绕包有聚酯带内绕包层,所述聚酯带内绕包层外挤包有无卤内衬层,所述无卤内衬层外绕包有聚酯带外绕包层,所述聚酯带外绕包层外设有金属铠装层,所述金属铠装层外挤包有无卤耐泥聚烯烃外护套。In order to solve the above technical problems, the utility model provides a soft and mud-resistant medium and high voltage cable for ships and ocean engineering. Three insulated wire cores are twisted to form a cable, and the gaps between the three insulated wire cores are filled with non-hygroscopic halogen-free cables. Flame retardant filling material, the outer periphery of the cable is wrapped with a polyester tape inner wrapping layer, the polyester tape inner wrapping layer is extruded with a halogen-free inner lining layer, and the halogen-free inner lining layer is wrapped It is covered with a polyester tape outer wrapping layer, and the polyester tape outer wrapping layer is provided with a metal armor layer, and the metal armor layer is extruded with a halogen-free mud-resistant polyolefin outer sheath.

相对于现有技术,本实用新型取得了以下有益效果:非吸湿性无卤阻燃填充料具有阻燃作用,且符合环保要求;聚酯带内绕包层和聚酯带外绕包层的设置,使电缆在折弯时,层与层之间能够相对滑动,避免产生较大的内应力;无卤内衬层使电缆具有良好的阻燃作用;无卤耐泥聚烯烃外护套具有良好的物理化学性能,使得电缆不仅具有弹性、同时也具有耐油、耐盐、耐泥浆的作用,电缆老化慢,使用寿命长;金属铠装层具有增强电缆抗拉能力的作用,也使其能承受一定的机械压力,同时还具有良好的屏蔽作用;以上结构使电缆具有柔软弯曲半径小、高强度、耐腐蚀、屏蔽好、耐高温和低温的优点。Compared with the prior art, the utility model has achieved the following beneficial effects: the non-hygroscopic halogen-free flame-retardant filling material has a flame-retardant effect and meets the requirements of environmental protection; Set so that when the cable is bent, the layers can slide relative to each other to avoid large internal stress; the halogen-free inner lining makes the cable have good flame retardancy; the halogen-free mud-resistant polyolefin outer sheath has Good physical and chemical properties make the cable not only elastic, but also oil-resistant, salt-resistant, and mud-resistant. The cable ages slowly and has a long service life; It can withstand certain mechanical pressure and has good shielding effect; the above structure makes the cable have the advantages of softness, small bending radius, high strength, corrosion resistance, good shielding, high temperature and low temperature resistance.

作为本实用新型的优选方案,所述绝缘线芯包括相线绞合柔软细铜丝导体,所述相线绞合柔软细铜丝导体的外周包覆有半导电导体屏蔽层,所述半导电导体屏蔽层外包覆有乙丙橡胶绝缘层,所述乙丙橡胶绝缘层外包覆有半导电绝缘屏蔽层,所述半导电绝缘屏蔽层外包覆有金属分相屏蔽层。乙丙橡胶绝缘层通过挤包包裹在半导电导体屏蔽层外,乙丙橡胶具有良好的绝缘作用和耐温性能,半导电导体屏蔽层可消除相线绞合柔软细铜丝导体表面的不光滑,避免导体表面电场强度增加;半导电绝缘屏蔽层使乙丙橡胶绝缘层和金属分相屏蔽层形成良好接触,防止电缆运行过程中产生游离放电。As a preferred solution of the present utility model, the insulated wire core includes a phase wire stranded soft fine copper wire conductor, and the outer periphery of the phase wire stranded soft fine copper wire conductor is covered with a semi-conductive conductor shielding layer, and the semi-conductive The conductor shielding layer is covered with an ethylene-propylene rubber insulating layer, and the ethylene-propylene rubber insulating layer is covered with a semi-conductive insulating shielding layer, and the semi-conductive insulating shielding layer is covered with a metal phase-splitting shielding layer. The ethylene-propylene rubber insulation layer is wrapped outside the semi-conductive conductor shielding layer by extrusion. The ethylene-propylene rubber has good insulation and temperature resistance. The semi-conductive conductor shielding layer can eliminate the rough surface of the phase wire twisted soft thin copper wire conductor. , to avoid the increase of the electric field intensity on the surface of the conductor; the semi-conductive insulating shielding layer makes the ethylene-propylene rubber insulating layer and the metal phase-separated shielding layer form a good contact, and prevents free discharge during the operation of the cable.

作为本实用新型的优选方案,所述金属铠装层采用镀锡铜丝编织铠装层。As a preferred solution of the present utility model, the metal armor layer is a braided armor layer of tinned copper wires.

作为本实用新型的优选方案,所述金属铠装层采用镀锌铜丝编织铠装层。As a preferred solution of the present utility model, the metal armor layer is a galvanized copper wire braided armor layer.

附图说明Description of drawings

图1为海洋工程用柔软耐泥浆中高压电缆的结构示意图。Figure 1 is a structural schematic diagram of a soft mud-resistant medium-high voltage cable for marine engineering.

图中:1相线绞合柔软细铜丝导体、2半导电导体屏蔽层、3乙丙橡胶绝缘层、4半导电绝缘屏蔽层、5金属分相屏蔽层、6非吸湿性无卤阻燃填充料、7聚酯带内绕包层、8无卤内衬层、9聚酯带外绕包层、10金属铠装层、11无卤耐泥聚烯烃外护套。In the figure: 1 phase wire twisted soft fine copper wire conductor, 2 semi-conductive conductor shielding layer, 3 ethylene propylene rubber insulating layer, 4 semi-conducting insulating shielding layer, 5 metal phase-separated shielding layer, 6 non-hygroscopic halogen-free flame retardant Filling material, 7 polyester tape inner wrapping layer, 8 halogen-free inner lining layer, 9 polyester tape outer wrapping layer, 10 metal armor layer, 11 halogen-free mud-resistant polyolefin outer sheath.

具体实施方式Detailed ways

如图1所示,本实用新型的船舶和海洋工程用柔软耐泥浆中高压电缆,每根绝缘线芯包括相线绞合柔软细铜丝导体1,相线绞合柔软细铜丝导体1的外周包覆有半导电导体屏蔽层2,半导电导体屏蔽层2为耐高温乙丙橡胶屏蔽材料,半导电导体屏蔽层2外包覆有耐高温的乙丙橡胶绝缘层3,乙丙橡胶绝缘层3外包覆有半导电绝缘屏蔽层4,半导电绝缘屏蔽层4外包覆有金属分相屏蔽层5。三根绝缘线芯绞合后构成三相缆线,三根绝缘线芯的间隙填充有非吸湿性无卤阻燃填充料6,缆线的外周绕包有聚酯带内绕包层7,聚酯带内绕包层7外挤包有无卤内衬层8,无卤内衬层8外绕包有聚酯带外绕包层9,聚酯带外绕包层9外设有金属铠装层10,金属铠装层10可以为镀锡铜丝编织铠装层或镀锌铜丝编织铠装层,金属铠装层10外挤包有无卤耐泥聚烯烃外护套11。As shown in Fig. 1, the flexible and mud-resistant high-voltage cable for ships and ocean engineering of the present invention, each insulated wire core includes phase wire twisted soft thin copper wire conductor 1, phase wire twisted soft thin copper wire conductor 1 The outer periphery is covered with a semi-conductive conductor shielding layer 2, which is a high-temperature-resistant ethylene-propylene rubber shielding material, and the semi-conductive conductor shielding layer 2 is covered with a high-temperature-resistant ethylene-propylene rubber insulating layer 3, and the ethylene-propylene rubber insulation layer The layer 3 is covered with a semi-conductive insulating shielding layer 4 , and the semi-conductive insulating shielding layer 4 is covered with a metal phase-splitting shielding layer 5 . Three insulated wire cores are twisted to form a three-phase cable. The gaps between the three insulated wire cores are filled with non-hygroscopic halogen-free flame-retardant fillers 6, and the outer circumference of the cable is wrapped with a polyester tape inner wrapping layer 7. The inner wrapping layer 7 is extruded with a halogen-free inner lining layer 8, the halogen-free inner lining layer 8 is wrapped with a polyester tape outer wrapping layer 9, and the polyester tape outer wrapping layer 9 is equipped with metal armor Layer 10, the metal armor layer 10 can be a tinned copper wire braided armor layer or a galvanized copper wire braided armor layer, and the metal armor layer 10 is extruded with a halogen-free mud-resistant polyolefin outer sheath 11 .

该海洋工程用柔软耐泥浆中高压电缆可用于近海能源领域的开发利用,能满足IEEE Std 45:2004标准要求,耐低温可达-40℃,耐高温可达125℃,增大了电缆的额定载流量。The soft and mud-resistant medium and high voltage cables for marine engineering can be used in the development and utilization of offshore energy fields, and can meet the requirements of IEEE Std 45: 2004 standards. Ampacity.

除上述实施例外,本实用新型还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围。In addition to the above embodiments, the utility model can also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model.

Claims (4)

1.一种船舶和海洋工程用柔软耐泥浆中高压电缆,其特征是,三根绝缘线芯绞合后构成缆线,三根绝缘线芯的间隙填充有非吸湿性无卤阻燃填充料,所述缆线的外周绕包有聚酯带内绕包层,所述聚酯带内绕包层外挤包有无卤内衬层,所述无卤内衬层外绕包有聚酯带外绕包层,所述聚酯带外绕包层外设有金属铠装层,所述金属铠装层外挤包有无卤耐泥聚烯烃外护套。1. A soft mud-resistant medium and high-voltage cable for ships and ocean engineering, characterized in that three insulated wire cores are stranded to form a cable, and the gaps between the three insulated wire cores are filled with non-hygroscopic halogen-free flame-retardant fillers. The outer circumference of the cable is wrapped with a polyester tape inner wrapping layer, and the polyester tape inner wrapping layer is extruded with a halogen-free inner lining layer, and the halogen-free inner lining layer is wrapped with a polyester tape outer wrapping layer. The polyester tape is wrapped around the cladding layer with a metal armor layer, and the metal armor layer is extruded with a halogen-free mud-resistant polyolefin outer sheath. 2.根据权利要求1所述的船舶和海洋工程用柔软耐泥浆中高压电缆,其特征是,所述绝缘线芯包括相线绞合柔软细铜丝导体,所述相线绞合柔软细铜丝导体的外周包覆有半导电导体屏蔽层,所述半导电导体屏蔽层外包覆有乙丙橡胶绝缘层,所述乙丙橡胶绝缘层外包覆有半导电绝缘屏蔽层,所述半导电绝缘屏蔽层外包覆有金属分相屏蔽层。2. The soft and mud-resistant medium and high voltage cable for ships and marine engineering according to claim 1, wherein the insulated wire core comprises phase wires twisted soft thin copper wire conductors, and the phase wires twisted soft thin copper wires The outer circumference of the silk conductor is covered with a semi-conductive conductor shielding layer, and the semi-conductive conductor shielding layer is covered with an ethylene-propylene rubber insulating layer, and the ethylene-propylene rubber insulating layer is covered with a semi-conductive insulating shielding layer, and the semi-conductive conductor shielding layer is covered with a semi-conductive insulating shielding layer. The conductive insulating shielding layer is covered with a metal phase-splitting shielding layer. 3.根据权利要求1或2所述的船舶和海洋工程用柔软耐泥浆中高压电缆,其特征是,所述金属铠装层为镀锡铜丝编织铠装层。3. The flexible, mud-resistant medium and high voltage cable for ships and ocean engineering according to claim 1 or 2, wherein the metal armor layer is a tinned copper wire braided armor layer. 4.根据权利要求1或2所述的船舶和海洋工程用柔软耐泥浆中高压电缆,其特征是,所述金属铠装层为镀锌铜丝编织铠装层。4. The soft and mud-resistant medium and high voltage cable for ships and ocean engineering according to claim 1 or 2, wherein the metal armor layer is a galvanized copper wire braided armor layer.
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CN102347107A (en) * 2011-06-28 2012-02-08 江苏远洋东泽电缆股份有限公司 Hard EPR (ethylene propylene rubber) insulated power cable for ships and oceans and manufacturing method thereof
CN102347099A (en) * 2011-06-28 2012-02-08 江苏远洋东泽电缆股份有限公司 EPR (ethylene propylene rubber) insulated cable for offshore oil device and manufacturing method thereof
CN102360618A (en) * 2011-11-04 2012-02-22 安徽新亚特电缆集团有限公司 Submarine power cable and method for manufacturing submarine power cable
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102347099A (en) * 2011-06-28 2012-02-08 江苏远洋东泽电缆股份有限公司 EPR (ethylene propylene rubber) insulated cable for offshore oil device and manufacturing method thereof
CN102364591A (en) * 2011-06-28 2012-02-29 江苏远洋东泽电缆股份有限公司 Hard ethylene propylene rubber insulated control cable for ships and ocean and manufacturing method thereof
CN102347107A (en) * 2011-06-28 2012-02-08 江苏远洋东泽电缆股份有限公司 Hard EPR (ethylene propylene rubber) insulated power cable for ships and oceans and manufacturing method thereof
CN102347107B (en) * 2011-06-28 2013-04-03 江苏远洋东泽电缆股份有限公司 Hard EPR (ethylene propylene rubber) insulated power cable for ships and oceans and manufacturing method thereof
CN102522152A (en) * 2011-10-28 2012-06-27 四川鑫电电缆有限公司 Cable used by offshore platform
CN102360618A (en) * 2011-11-04 2012-02-22 安徽新亚特电缆集团有限公司 Submarine power cable and method for manufacturing submarine power cable
CN102360618B (en) * 2011-11-04 2013-03-27 安徽新亚特电缆集团有限公司 Submarine power cable and method for manufacturing submarine power cable
CN102412013B (en) * 2011-11-30 2013-06-05 江苏远洋东泽电缆股份有限公司 Inner liner extruded marine power cable and manufacturing method thereof
CN102412013A (en) * 2011-11-30 2012-04-11 江苏远洋东泽电缆股份有限公司 Extrusion coating inner lining type marine power cable and manufacturing method thereof
CN102412011B (en) * 2011-11-30 2013-06-05 江苏远洋东泽电缆股份有限公司 Inner liner extruded marine instrument cable and manufacturing method thereof
CN102412011A (en) * 2011-11-30 2012-04-11 江苏远洋东泽电缆股份有限公司 Extrusion coating inner lining type marine instrument cable and manufacturing method thereof
CN102426883A (en) * 2011-12-30 2012-04-25 湖南华菱线缆股份有限公司 Cable for ocean engineering
CN102903437A (en) * 2012-08-15 2013-01-30 无锡市东田电缆有限公司 Multicore combined power cable
CN103854789A (en) * 2013-09-05 2014-06-11 安徽华源电缆集团有限公司 Aluminum alloy cable special for frequency converter
CN106158132A (en) * 2016-08-29 2016-11-23 无锡江南电缆有限公司 A kind of copper core low smoke, zero halogen copper strips armoured power cable
CN108154949A (en) * 2017-12-22 2018-06-12 大连英蕴科技有限公司 Manufacturing method of rigid ethylene propylene rubber insulated instrument cable for ships
CN113611450A (en) * 2021-06-29 2021-11-05 中辰电缆股份有限公司 Cable with load operation monitoring function, particles for arc temperature sensing color strips of cable, and co-extrusion method of arc temperature sensing color strips
CN113611450B (en) * 2021-06-29 2022-12-02 中辰电缆股份有限公司 Cable with load operation monitoring function, particles for arc temperature sensing color bar of cable, and co-extrusion method of arc temperature sensing color bar

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