The utility model content:
The purpose of this utility model provides a kind of used for oil platform intrinsic safety computer cable, solved the cable shield effect relatively poor, because electric spark and thermal effect cause the problem of explosion hazard gases blast and cable selfcapacity and distributed inductance, this cable has also solved oil resistant, anti-mud problem.
Technical scheme of the present utility model is as follows:
Used for oil platform intrinsic safety computer cable, comprise several conductor groups, insulating barrier, it is characterized in that: described several conductor groups constitute by the conductor of two wrap insulate layers is stranded respectively, described thickness of insulating layer is 0.6mm-0.7mm, described several conductor group outsides are enclosed with interior belting layer respectively, be provided with colour band between belting layer and the insulating barrier in described, belting layer is enclosed with sub-shield outward successively in described, middle belting layer, belting layer employing thickness is the wrapped formation of polyester film of 0.03mm in described, the wrapped rate of putting up is 25%-30%, several conductor group outsides in the parcel behind the belting layer are enclosed with outer belting layer successively, total screen, described sub-shield, total screen adopts the overlapping wrapped mode of aluminium-plastic tape that is not less than 0.05mm, aluminium-plastic tape is by being base material with the plastic film, single or double applies aluminium powder and makes, and aluminium is towards interior during coating; Described sub-shield, total screen are placed the drainage thread that the multiply tinned copper wire is stranded in being respectively equipped with, and the drainage thread cross section is not less than 0.2mm
2, described total screen is enclosed with inner covering, armour, external sheath layer outward successively.
Described used for oil platform intrinsic safety computer cable is characterized in that: described conductor adopts the stranded bunchy of several tinned copper wires to constitute, and described cross-sectional area of conductor is long-pending to be 0.75-2.5 mm
2
Described used for oil platform intrinsic safety computer cable is characterized in that: described insulating barrier roundness is less than 1.25 times, and material adopts crosslinked polyethylene.
Described used for oil platform intrinsic safety computer cable is characterized in that: described external sheath layer material adopts fire-retardant Halogen oil resistant mud polyolefin.
Described used for oil platform intrinsic safety computer cable is characterized in that: described armour adopts the tinned copper wire braiding to constitute, and count is not less than 90%.
The selected material of the utility model is:
(1) conductor.Used for oil platform intrinsic safety computer cable is the current signal of the control of transmission weak electricity system, simulation.Cross-sectional area of conductor is general identical with the plain edition control cable, the cross-sectional area of conductor of using always be 0.75,1.0,1.5,2.5mm
2According to different service condition requirements, conductor structure can be selected l, 2 kinds or the 5th kind of tin-coated copper conductor of conformance with standard GB ∕ T 3956 regulations for use.
(2) insulation.The insulating material that used for oil platform intrinsic safety computer cable adopts is crosslinked polyethylene (XLPE).The working temperature of crosslinked polyethylene is 90 ℃, and dielectric loss and dielectric constant are little, and the electric property excellence, and all there is superiority aspects such as mechanical performance, thermal endurance class and antiseptic power.This technology point: insulation thickness is between 0.6 ~ 0.7mm, and roundness is controlled within 1.25 times, and to guarantee the optimization of insulated wire cores performance, degree of cross linking control should be suitable.
(3) twisted pair wire is right.Because the signal of used for oil platform intrinsic safety computer cable transmission is identical with instrument cable, all are light current high-frequency signals, so the insulated wire cores structure of used for oil platform intrinsic safety computer cable all adopts the pair twist identical with symmetrical instrument cable (or symmetry) structure, promptly the insulated wire cores by a pair of different colour codes forms by pair twister is stranded.Because twisted pair wire has the coordinated transposition effect to the loop of forming, can make in the loop disturbance current cancel out each other or reduce, but intersect pitch certain cooperation to be arranged, pitch is smaller when intersecting, and then intersects better effects if.Therefore, in the pair twist process, strict control pair twist pitch, and the right pitch that will guarantee adjacent lines has nothing in common with each other and do not have the even bit relation, in case the phase mutual interference of non-return road.Twisted pair wire is discerned common employing numeral or colour band sign, tightens at its surperficial wrapped non-hygroscopic band then.
(4) divide shielding.Divide shielding to adopt the overlapping wrapped mode of aluminium-plastic tape that is not less than 0.05mm.To shielding, the stranded back of each twisted pair wire group adopts aluminium-plastic tape wrapped for the line between the unit group (line to), and the wrapped rate of putting up is 25% ~ 45%; For the electrical continuity that guarantees to shield, and convenient installation ground connection, place one in the screen by the stranded drainage thread of multiply tinned copper wire, the drainage thread cross section is not less than 0.2mm
2, and contact with the aluminium lamination of aluminium-plastic tape, need satisfy the regulation of IEC60092-376 as the resistance of the tinned wird of ground connection drainage thread.At the wrapped again polyester film in composite band outside, electric the completely cutting off between guaranteeing to shield.The thickness of the polyester film that shielding is outer is 0.03 ㎜, and the wherein wrapped rate of putting up is 25% ~ 30%;
(5) cable element.Cable element (cable core) is formed by each minute shielding twisted pair wire strand.The twisted pair wire logarithm can be 1~61, and the preferential line of recommending is identical with the plain edition control cable to number.The cable core gap adopts halogen-free flameproof glass cordage material to fill, so that the outward appearance rounding.Band adopts fire-retardant band wrapped, and outer wrapped one or more layers band of cable core is tightened, and prevents that cable core is loose in the laid processes.
(6) total shielding.Wrapped aluminium foil polyester composite band always shields outside cable core, shielding adopts the aluminium-plastic tape that is not less than 0.05mm overlapping wrapped, a stranded ground connection drainage thread that forms of tinned copper wire need be arranged in the shielding, drainage thread contacts with the aluminium lamination of aluminium foil polyester composite band, and the resistance that is used as the tinned wird of ground connection drainage thread need satisfy the regulation of IEC60092-376.The wrapped rate of putting up of aluminium foil polyester composite band is controlled at 20% ~ 45%; And then wrapped again polyester film outside the wrapped shielding of aluminium foil polyester composite band, the rate of putting up is 25% ~ 30%.Polyester film thickness is 0.03 ㎜;
(7) inner covering.Extrude high flame retardant halogen-free polyolefin material, surperficial shall be rounded up is smooth.
(8) braiding armouring.Armouring adopts the tinned copper wire braiding, and it has the double action of mechanical protection and shielding concurrently, and count is according to IEC 60092-350 standard code, and count is not less than 90%.
(9) oversheath.The cable combination property be implemented in the sheath that depends on cable to a great extent.Consider that deisgn product needs fire-retardant, cold-resistant, oil resistant, anti-mud,, finally select the sheath material of the polyolefin of modification as cable through test of many times comparatively validate repeatedly.Low temperature resistant reaching-40 ℃ behind this material modification, and possess performances such as wear-resisting, anti-tear, oil resistant, anti-ozone, oil resistant mud, high flame retardant, can satisfy the requirements of the many corrosion of offshore engineering equipment environment.According to the requirement of intrinsic safety system, the color of sheath is blue, so that distinguish with cable with the non-intrinsically safe safety system.
The utility model has the advantages that:
The utility model crosslinked polyethylene is insulation, helps to reduce mutual capacitance, improves insulation resistance, improves voltage-resistent characteristic, has good flame retardant property; Halogen gas, gas pH value of water solution and the conductivity of overflowing during the cable material burning are low, have the low-corrosiveness energy; It is few to generate smog during cable fire.Cable has low electric capacity and low inductance, cable itself with electric charge to lack, be difficult for to produce electric spark; And possess performances such as wear-resisting, anti-tear, oil resistant, anti-ozone, oil resistant mud, high flame retardant, secondly, cable has good shielding properties, and good anti-external electromagnetic field disturbs and do not produce external interference.The cable of aluminium-plastic tape shielding, external diameter is little, in light weight, soft, moistureproof, and shield effectiveness is good.