CN201669823U - Waste rubber recovering and processing device - Google Patents

Abstract

The utility model relates to a waste rubber recovering and processing device, comprising a controller, a shearing block crushing device, a particle-rubbing crushing device, a separating device, a grinding device and a rubber powder collecting device, wherein the device is formed by series connection of unit devices or two or more unit devices in parallel such as a shearing block crushing device controlled by the controller, the particle-rubbing crushing device, a separating device, a grinding device and the rubber powder collecting device and the like, and all the units are connected by adopting conveying belts; and the shearing block crushing device, the particle-rubbing crushing device and the grinding device are all provided with a conveying line for material sorting, recovering and processing. The waste rubber recovering and processing device has reasonable combined equipment, therefore, the manufacturing cost and the maintenance cost are low, the utilization ratio is high and the processing quality of a product is high.

Description

Scrap rubber reclaims processing unit (plant)

Technical field

The utility model relates to the rubber tooling field, and especially a kind of waste old reclaims processing unit (plant).

Background technology

Also produced a large amount of scrapping or aging rubber in the time of the industrial technology develop rapidly, for example doughnut, bolster, seal, sole etc., cause serious environmental to pollute in order to reduce it, these waste rubber goodses can be removed inside stuffing, rubber powder or micelle are processed in recovery, in order to make reclaimed rubber products such as plastic cement race track, rubber blanket.Present recovery processing method mainly contains cryogenic freezing crush method, normal temperature physics crush method etc., and the former is big owing to power consumption, cost is high has limited it and popularize and use; And normal temperature physics crush method becomes the main direction of present research and development and application.As the disclosed a kind of totally-enclosed at normal temperatures fragmentation of patent of invention " 03150574---normal temperature fragmentation; pulverize the full-automatic assembly line and the method for waste rubber product ", pulverize the full-automatic assembly line of scrap rubber, comprise the computer control terminal, cut the piece breaker, the blob of viscose shredding equipment, in broken and in broken separator, device for finely crushing, gas hangs grading plant, material Automatic weighing and packaging device, storage warehouse and feeding device is characterized in that: computer-controlled full-automatic assembly line is by cutting the piece breaker, the blob of viscose shredding equipment, in broken and in broken separator, device for finely crushing, gas hangs grading plant, cell arrangements such as material Automatic weighing and packaging device series connection or repeat side by side by two or two above cell arrangements after be composed in series.The process that this scrap rubber reclaims processing need be cut into the little blob of viscose of 20～100mm with waste rubber product earlier with the shearing-crushing device; With tearing up separator little blob of viscose is torn up, magnetic, wind, screening separate, and obtain 2～5 purpose micelles again; Again with in broken and separator high-speed breakage be 5～10 order micelles; Be 60～500 purpose fine glue powders with the meticulous pulverizing of device for finely crushing again; Adopt the outstanding separator of gas to carry out grading at last.This cover pipelining equipment kind is more, needs multiple disintegrating apparatus such as blob of viscose shredding equipment, middle crushing device, needs the level Four pulverizing process, and complex procedures is taken up an area of greatly, makes and the maintenance cost height.And this cover streamline adopts rotary cutter type pulverizer broken during block rubber is carried out, the rotary cutter type pulverizer is pulverized block rubber by the high speed rotation of blade, the rotating speed of blade is about 600 rev/mins, it is that point contacts with pulverizing material, therefore the wear extent of blade is big, often will need during running at full capacity to safeguard or change blade that cost is higher in 2～3 days, maintenance workload is big.

The utility model content

It is many that the applicant reclaims process equipment at above-mentioned existing scrap rubber, and complex procedures is made shortcomings such as maintenance cost height, provide a kind of rational in infrastructure, the scrap rubber that device category is few reclaims processing unit (plant), and it is low that the utility model is made maintenance cost, the equipment efficiency of usage height, the product processing quality height.

The technical scheme that the utility model adopted is as follows:

A kind of scrap rubber reclaims processing unit (plant), comprise controller, cut the piece breaker, rub grain reducing mechanism, separator, lapping device and rubber powder gathering-device with the hands, connect or said units device more than two or two is in series employing conveyer belt connection between each unit after side by side by cell arrangements such as the cutting the piece breaker, rub a grain reducing mechanism with the hands of described controller control, separator, lapping device and rubber powder gathering-devices; All be provided with the material sorting and reclaim the reprocessing pipeline at described piece breaker, stranding grain reducing mechanism and the lapping device cut.It is further characterized in that:

Cut the piece nose block and be provided with the tire wire drawing machine;

Cut the piece breaker and be the broken structure of two roller hobcutters;

Rub the grain reducing mechanism with the hands for rubbing the cutter structure with the hands;

Separator comprises electromagnetism iron filings separation equipment, selection by winnowing fiber separation equipment, and described electromagnetism iron filings separation equipment is provided with two covers at least, and described selection by winnowing fiber separation equipment is provided with two covers at least;

Lapping device is the plain grinding disk refiner;

The rubber powder gathering-device comprises gas suspensoid powder grader and packing machine.

The utility model adopts the processing step of three grades of pulverizing, has simplified production technology, has simplified equipment, greatly reduces equipment input and maintenance cost, has improved production efficiency.

The utility model is provided with the whole piece scrap rubber and reclaims processing unit (plant), carry out screening and filtering for scrap rubber interior metal and fiber doping thing, can adopt special equipment cutting earlier for the large scale material, therefore can the machining large tire, multiple waste rubber goods such as seal, widely applicable.

The piece breaker of cutting of the present utility model is the broken structure of two roller hobcutters, rub the grain reducing mechanism with the hands for rubbing the cutter structure with the hands, lapping device is the plain grinding disk refiner, these equipment all are provided with material screening installation and feed back reprocessing pipeline simultaneously, prevent to cause device damage in the defective material inflow next stage equipment, can effectively handle defective material simultaneously; Compare with prior art in repeat to be provided with shredder, revolve equipment such as cutter pulverizer, horizontal type mill pulverizer, broken and the grinding efficiency height of these equipment, simple in structure, easy to use and maintenance can fast and safely be treated to the high-quality rubber powder with waste rubber product smoothly.

Inserts such as the steel wire that the utility model adopts secondary magnetic separation and pneumatic separator to remove to add in the manufacture process in the waste rubber goods, nylon cloth; can remove most inserts impurity substantially; not only protected latter equipment; and can improve the purity of rubber powder or micelle, to prepare high-quality final products.

Description of drawings

Fig. 1 is that scrap rubber of the present utility model reclaims the processing unit (plant) front view;

Fig. 2 is the vertical view of Fig. 1.

The specific embodiment

Below in conjunction with accompanying drawing, illustrate that scrap rubber described in the utility model reclaims the specific embodiment of processing unit (plant).

As shown in Figure 1 and Figure 2, the utility model comprise by controller 22 control be connected in series cut the piece breaker, rub a grain reducing mechanism with the hands, cell arrangements such as separator, lapping device and rubber powder gathering-device connects or said units device more than two or two is in series employing conveyer belt connection between each unit after side by side; Cutting the piece breaker, rubbing grain reducing mechanism and lapping device with the hands and all be provided with the material sorting and reprocess pipeline with reclaiming.

For waste rubber products such as processing doughnuts, the wire loop of tire inner ring need be peeled off earlier, otherwise tough wire loop can cause the overload and the damage of follow-up equipment, the utility model adopts and peels off the operation of wire loop as the disclosed double hook wire drawing machine 1 of patent " stripping means of the wire bead of 200710024895-junked tire and device ", can certainly adopt as the disclosed single hook wire drawing machine of patent " 200820043073-wire drawing machine ".For the big for example tire of load-carrying vehicle, special vehicle of size, can't be directly carry out fragmentation cutting piece breaker 4, can adopt and earlier the large scale tire be cut into 1/2 or 1/4 bulk as the disclosed cutter of patent " 200720039372-tire cutter " 2, and then drop into and cut piece breaker 4 and carry out fragmentation.For the less waste rubber product of other sizes, then need not above-mentioned wire drawing machine 1 and cutter 2, directly enter and cut piece breaker 4 and handle and get final product.

Waste rubber product is placed on the conveyer belt 3, is lifted to be delivered to and cuts piece breaker 4 tops, fall into the charging aperture of cutting piece breaker 4 in the deadweight effect; The disclosed structure of shearing-crushing device 4 concrete structures such as patent " breaking method of 200710023161-junked tire and device ", the 401 pairs of waste rubber products of staggered many row's hobcutters that are provided with on two intermeshing rollers of main dependence are cut piece and are pulverized, it is 2～10 centimetres block rubber that the waste rubber product of bulk is pulverized, block rubber falls to rotary screen 402 from hobcutter 401 belows, size drops on the belt conveyor 403 of below less than the block rubber of sieve aperture by sieve aperture, and size is followed the top that rotatablely moving of rotary screen 402 is brought to hobcutter 401 greater than the block rubber of sieve aperture, under the effect of deadweight, drop on again between the hobcutter 401, sheared again and pulverize.

The block rubber that is of the required size is transported to the hopper mouth 601 of rubbing grain reducing mechanism 6 with the hands by belt conveyor 403 and conveyer belt 5, the concrete structure of rubbing grain reducing mechanism 6 with the hands is as " 200720039371-blob of viscose pulverizer " disclosed structure, the main screw feeding structure that relies on is cut the chamber with the stranding that block rubber is delivered to taper, cutting the spiral cutter head in stranding cuts under the extruding and shear action of cover with stranding, it is 1～10 millimeter micelle that 2～10 centimetres block rubbers are pulverized, micelle after the pulverizing is transferred to vibratory sieve 21 and is fed forward from the port of export of rubbing grain reducing mechanism 6 with the hands, passes through belt magnetic separator de-ironing 7 and air draught type crude fibre seperator 8 successively.Belt magnetic separator de-ironing 7 is for being provided with an electromagnet between belt conveyor, iron wire, sheet metal are adsorbed on the belt by electromagnet magnetic force in the pulverized particles in the vibration, when belt is rolled into the end belt pulley and turns to, left the magnetic force scope of electromagnet, adsorbed sheet metal is scraped to the iron filings collection box by the sidepiece scraping blade; Air draught type crude fibre seperator 8 is provided with the inlet scoop on vibratory sieve 21 tops, and the crude fibre in the pulverized particles in the vibration is siphoned away; Small sized particles by vibratory sieve 21 sieve apertures is transported to pulley type magnetic separator 20, carries out the magnetic separation second time, and the iron filings that size is less are separated; After can not leaving vibratory sieve 21 by the large-size particle of vibratory sieve 21 sieve apertures, collect and be delivered to the hopper mouth 601 of rubbing grain reducing mechanism 6 with the hands, rub grain again with the hands and pulverize by feed back conveyer 9.The utility model adopts rubs grain reducing mechanism 6 replacements rotary cutter type pulverizer of the prior art with the hands, rub the principle comminuting matter that the grain reducing mechanism grinds by low velocity shear with the hands, the rotating speed that axle is cut in stranding is 30 rev/mins, it is pulverized material with quilt and contacts for face, the wear extent of therefore grinding tangent plane is little, the life-span of mill tangent plane increases greatly, and the average life span cycle is 1 year to 2 years, greatly reduces production cost and maintenance; While crushing efficiency height, than the rotary cutter type pulverizer of equal-wattage, yield in unit time can double.

The pulverized particles of having passed through the secondary magnetic separation is transported to gas suspension defibrator 10 and carries out the secondary stock separation, gas suspension defibrator 10 is as the disclosed structure of patent " 200320118550-airflow separator ", adopt the bottom air blast, inside is provided with rotor and blade, with the feed separation of different densities and from the inner core passage output different with urceolus, therefore fiber grain can be exported from the top collection channel because density is lighter; Rubber grain is because density is heavier, and defeated material passage 18 is transported to the blending bunker 11 at rear portion from the bottom.

Micelle adds in blending bunker 11 as additives such as talcum powder, by a plurality of lapping devices 13 of feeding conveyor 12 uniform distributions to parallel connection, lapping device 13 is as the disclosed plain grinding disk refiner structure of patent " 200720039370-micelle grinder ", 1～6 millimeter micelle enters the grinding chamber between movable grinding disc and the fixed millstone, under the carbide chip relative shear effect that is provided with on the mill, being pulverized is 40～200 order rubber powders.Rubber powder is delivered to gas suspension rubber powder grader 15, the basic structure of gas suspension rubber powder grader 15 is identical with above-mentioned gas suspension defibrator 10, also be with the feed separation of different densities and from the inner core passage output different by swirling eddy with urceolus, the satisfactory rubber powder of order number is packed by the rubber powder packing machine that conveyer belt 16 is delivered to the rear portion, goes out and is back to lapping device 13 and carries out regrind by defeated once more by feed back pipeline 23 and oversize rubber powder is screened.

The utility model cutting the piece breaker, rub a grain reducing mechanism with the hands in device, lapping device all are provided with the material screening installation and reprocess pipeline with feed back, improved the utilization rate of existing equipment, prevent to cause device damage in the defective material inflow next stage equipment, effectively handle defective material simultaneously.Inserts such as the steel wire that the utility model adopts secondary magnetic separation and pneumatic separator to remove to add in the manufacture process in the waste rubber goods, nylon cloth; can remove most inserts impurity substantially; not only protected latter equipment; and can improve the purity of rubber powder, to prepare high-quality final products.

More than describing is to explanation of the present utility model, it or not qualification to utility model, the utility model institute restricted portion is referring to claim, under the situation of the utility model spirit, the utility model can be done any type of modification, for example only be provided with the local device section that scrap rubber described in the utility model reclaims processing unit (plant), in order to finish rubber form deep processing on last stage to the purpose of next stage rubber form.

Claims (7)

1. a scrap rubber reclaims processing unit (plant), comprise controller, cut the piece breaker, rub grain reducing mechanism, separator, lapping device and rubber powder gathering-device with the hands, it is characterized in that: described scrap rubber reclaims that processing unit (plant) connect by cell arrangements such as the cutting the piece breaker, rub a grain reducing mechanism with the hands of described controller control, separator, lapping device and rubber powder gathering-devices or the said units device more than two or two is in series employing conveyer belt connection between each unit after side by side; All be provided with the material sorting and reclaim the reprocessing pipeline at described piece breaker, stranding grain reducing mechanism and the lapping device cut.

2. reclaim processing unit (plant) according to the described scrap rubber of claim 1, it is characterized in that: be provided with the tire wire drawing machine at the described piece nose block of cutting.

3. reclaim processing unit (plant) according to the described scrap rubber of claim 1, it is characterized in that: the described piece breaker of cutting is the broken structure of two roller hobcutters.

4. reclaim processing unit (plant) according to the described scrap rubber of claim 1, it is characterized in that: described stranding grain reducing mechanism is for rubbing the cutter structure with the hands.

5. reclaim processing unit (plant) according to the described scrap rubber of claim 1, it is characterized in that: described separator comprises electromagnetism iron filings separation equipment, selection by winnowing fiber separation equipment, described electromagnetism iron filings separation equipment is provided with two covers at least, and described selection by winnowing fiber separation equipment is provided with two covers at least.

6. reclaim processing unit (plant) according to the described scrap rubber of claim 1, it is characterized in that: described lapping device is the plain grinding disk refiner.

7. reclaim processing unit (plant) according to the described scrap rubber of claim 1, it is characterized in that: described rubber powder gathering-device comprises gas suspensoid powder grader and packing machine.

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