CN201666728U - Tunnel kiln automatic system - Google Patents
Tunnel kiln automatic system Download PDFInfo
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- CN201666728U CN201666728U CN2010201614830U CN201020161483U CN201666728U CN 201666728 U CN201666728 U CN 201666728U CN 2010201614830 U CN2010201614830 U CN 2010201614830U CN 201020161483 U CN201020161483 U CN 201020161483U CN 201666728 U CN201666728 U CN 201666728U
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- kiln
- self
- acting trailer
- main
- tail
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Abstract
A tunnel kiln automatic system is characterized by mainly comprising a main kiln (1), a drying kiln (2), a kiln head automatic trailer (3), a kiln tail automatic trailer (5) and a turning lane (7), wherein one side of a main kiln head (10) is provided with a kiln head automatic trailer rail (4), on which is arranged the kiln head automatic trailer (3). One side of a main kiln tail (11) of the main kiln (1) is equipped with a kiln tail automatic trailer rail (6), on which is arranged the kiln trail automatic trailer (5). In transverse arrangement, the turning lane (7) is located between a drying kiln head (20) of the drying kiln (2) and the kiln tail automatic trailer rail (6). The utility model completely replaces manual operation, realizes the complete automatic process, implements monitoring by a control system, achieves complete automatic control and realizes an unattended operation management mode, significantly enhancing the production efficiency, effectively reducing dust, substantially saving labor cost and further shortening the production period with good economic benefits.
Description
Technical field
The utility model relates to the kiln technical field, especially a kind of automatic system of tunnel kiln with intelligent management of automatic feed, discharging functions.
Background technology
Tunnel cave is the Thermal Equipment that modern continous way is burnt till, and is widely used in the baked for producing of ceramic product, and application is also arranged in metallurgy industries such as abrasive material.
Tunnel cave generally is a long linear tunnel, and fixing wall and vault are arranged at its both sides and top, is moving kiln car on the track that lay the bottom.Combustion apparatus is located at the both sides, middle part of tunnel cave, constituted fixing high temperate zone--clinkering zone, the high-temperature flue gas that burning produces is under the effect of tunnel cave front end chimney or air-introduced machine, flow to the kiln hood direction along the tunnel, preheating enters the interior goods of kiln step by step simultaneously, and this section constituted the preheating zone of tunnel cave.Kiln tail at tunnel cave blasts cold wind, and back one section goods in the cooling tunnel kiln, the cold wind that blasts are flowed through goods and after being heated, being extracted out and send into the thermal source of drier as dried, and this section just constituted the salband of tunnel cave.
The manual type batching is generally adopted in the charging of tunnel cave and discharging at present, and the time precision of raw material turnover kiln is influenced by the manually-operated qualification, is difficult to control, directly influences the performance of product, not only wastes time and energy, and has more increased human cost.
Summary of the invention
The purpose of this utility model is to provide a kind of automatic system of tunnel kiln of realizing a complete set of automated production, overcoming manually-operated many drawbacks, and is connected unique total system by this system with dry kiln and main kiln are coherent.
The technical solution of the utility model is:
A kind of automatic system of tunnel kiln, it mainly is made up of main kiln, dry kiln, kiln hood self-acting trailer, kiln tail self-acting trailer and loop, described main kiln and the equal horizontally set of dry kiln, the dry kiln kiln tail of dry kiln is positioned at main kiln kiln hood one side of main kiln, main kiln kiln hood one side is provided with kiln hood self-acting trailer track, which is provided with the kiln hood self-acting trailer; Main kiln kiln tail one side of main kiln is provided with kiln tail self-acting trailer track, which is provided with kiln tail self-acting trailer; Loop is between the dry kiln kiln hood of dry kiln and kiln tail self-acting trailer track and horizontally set, and loop is positioned at dry kiln kiln hood one end and is provided with stepper.
Described kiln hood self-acting trailer track two ends are respectively equipped with first limit switch and second limit switch.Described kiln tail self-acting trailer track two ends are respectively equipped with the 3rd limit switch and the 4th limit switch.Described main kiln kiln hood end is provided with wicket, is provided with main kiln kiln hood kiln car pusher in the wicket.
Described kiln hood self-acting trailer track is provided with the kiln hood self-acting trailer and struts locator, and kiln hood self-acting trailer track middle part is provided with the kiln hood self-acting trailer and colludes car.
Described kiln tail self-acting trailer is provided with kiln tail self-acting trailer and struts locator, and kiln tail self-acting trailer middle part is provided with kiln tail self-acting trailer and colludes car.Described loop is provided with kiln car.
Described main kiln kiln hood and main kiln kiln tail are respectively equipped with main kiln kiln hood optoelectronic switch and main kiln kiln tail optoelectronic switch.Described dry kiln kiln tail is provided with dry kiln kiln tail optoelectronic switch; Carriage return is positioned at dry kiln kiln hood one end and is provided with the loop optoelectronic switch.
The beneficial effects of the utility model are:
Automatic system of tunnel kiln of the present utility model thoroughly substitutes manually-operated, realize a complete set of automation process, and can realize monitoring by control system, the two-way independence self-acting trailer that is positioned at main kiln kiln hood and kiln tail effectively holds together main kiln and dry kiln, and omnidistance realization automation control more can realize unattended operational management pattern, significantly improve production efficiency, effectively reduce dust, saved human cost greatly, make the production cycle further shorten, bring good economic benefit.
Self-acting trailer is realized accurately, is located reliably by strutting locator, guarantee to load and unload the required precision of wanting car, simultaneously, also be provided with limit switch, further improve safety coefficient, the car that colludes on the self-acting trailer adopts hydraulic control, cooperates kiln car pusher to pull on smoothly or to release by car, thereby realizes high efficiency circulation delivery system.The utility model also is equipped with optoelectronic switch at kiln hood, the kiln tail of kiln hood, kiln tail and the dry kiln of main kiln, can monitor the position and the process of kiln car in real time, and connects autoalarm, guarantees that the safety of producing carries out smoothly.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present utility model.
Among the figure: 1 is main kiln, 10 is main kiln kiln hood, 100 is wicket, 101 is main kiln kiln hood optoelectronic switch, 102 is main kiln kiln hood kiln car pusher, 11 is main kiln kiln tail, 110 is main kiln kiln tail optoelectronic switch, 2 is dry kiln, 20 is the dry kiln kiln hood, 21 is dry kiln kiln tail, 22 is dry kiln kiln tail optoelectronic switch, 3 is the kiln hood self-acting trailer, 30 strut locator for the kiln hood self-acting trailer, 31 collude car for the kiln hood self-acting trailer, 4 is kiln hood self-acting trailer track, 40 is first limit switch, 41 is second limit switch, 5 is kiln tail self-acting trailer, 50 strut locator for kiln tail self-acting trailer, 51 collude car for kiln tail self-acting trailer, 6 is kiln tail self-acting trailer track, 60 is the 3rd limit switch, 61 is the 4th limit switch, 7 is loop, 71 is stepper, 72 is the loop optoelectronic switch, 8 is kiln car.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described:
As Fig. 1, a kind of automatic system of tunnel kiln, it mainly is made up of main kiln 1, dry kiln 2, kiln hood self-acting trailer 3, kiln tail self-acting trailer 5 and loop 7, described main kiln 1 and dry kiln 2 equal horizontally sets, the dry kiln kiln tail 21 of dry kiln 2 is positioned at main kiln kiln hood 10 1 sides of main kiln 1, main kiln kiln hood 10 1 sides are provided with kiln hood self-acting trailer track 4, which is provided with kiln hood self-acting trailer 3; Main kiln kiln tail 11 1 sides of main kiln 1 are provided with kiln tail self-acting trailer track 6, which is provided with kiln tail self-acting trailer 5; Loop 7 is between the dry kiln kiln hood 20 of dry kiln 2 and kiln tail self-acting trailer track 6 and horizontally set, and loop 7 is positioned at dry kiln kiln hood 20 1 ends and is provided with stepper 71.
Kiln hood self-acting trailer track 4 two ends are respectively equipped with first limit switch 40 and second limit switch 41.Described kiln tail self-acting trailer track 6 two ends are respectively equipped with the 3rd limit switch 60 and the 4th limit switch 61.Described main kiln kiln hood 10 ends are provided with wicket 100, are provided with main kiln kiln hood kiln car pusher 102 in the wicket 100.
Kiln hood self-acting trailer track 4 is provided with the kiln hood self-acting trailer and struts locator 30, and kiln hood self-acting trailer track 4 middle parts are provided with the kiln hood self-acting trailer and collude car 31.The kiln hood self-acting trailer colludes car 31 and kiln tail self-acting trailer and colludes car 51 and be hydraulic control, and the piston-rod end of hydraulic cylinder is provided with hook, and this hook can catch on the kiln car bottom, realizes traction and propelling movement to kiln car.
Kiln tail self-acting trailer 5 is provided with kiln tail self-acting trailer and struts locator 50, and kiln tail self-acting trailer 5 middle parts are provided with kiln tail self-acting trailer and collude car 51.The kiln hood self-acting trailer struts locator 30 and struts locator 50 and kiln hood self-acting trailer track 4, the 6 vertical settings of kiln tail self-acting trailer track with kiln tail self-acting trailer, by the hydraulic control folding, during the location, the circular tenon at locator two ends stretches out, just stretch into the platform location shrinkage pool that is arranged in the carriage track both sides, guarantee fixedlying positioning of self-acting trailer; Before the self-acting trailer operation, the circular tenon at locator two ends is withdrawn under hydraulic control, and self-acting trailer can freely-movable.First limit switch 40, second limit switch 41, the 3rd limit switch 60 and the 4th limit switch 61 limit kiln hood self-acting trailer (3) and kiln tail self-acting trailer (5) round trip extreme position respectively.
Loop 7 is provided with kiln car 8.Main kiln kiln hood 10 and main kiln kiln tail 11 are respectively equipped with main kiln kiln hood optoelectronic switch 101 and main kiln kiln tail optoelectronic switch 110.Described dry kiln kiln tail 21 is provided with dry kiln kiln tail optoelectronic switch 22; Loop 7 is positioned at dry kiln kiln hood 20 1 ends and is provided with loop optoelectronic switch 72.
Operation principle of the present utility model and process are:
According to different brick molded dimension loadings of kiln; Kiln hood self-acting trailer 3 colludes the kiln car 8 of dry kiln 2 to kiln hood self-acting trailer 3 according to technological requirement on time and delivers to main kiln hood 10, the kiln hood self-acting trailer struts locator 30 and stretches out the location then, wicket 100 is opened simultaneously, kiln hood self-acting trailer 3 is sent kiln car 8 into main kiln kiln hood 10 parking spots, the kiln hood self-acting trailer of kiln hood self-acting trailer 3 colludes car 31 and returns, and wicket 100 falls.Main kiln kiln car pusher 102 stretches out, and kiln hood self-acting trailer 3 is waited for next setting-up time down to dry kiln kiln hood 20 automatically.
Kiln car in the main kiln is pushed into main kiln kiln tail optoelectronic switch 110, wait is colluded car 51 at the kiln tail self-acting trailer of the kiln tail self-acting trailer 5 of main kiln kiln tail 11 positions and is stretched out, kiln car is colluded to kiln tail self-acting trailer 5, kiln tail self-acting trailer struts locator 50 withdrawals, kiln tail self-acting trailer 5 is down to loop 7, kiln tail self-acting trailer struts locator 50 and stretches out, kiln tail self-acting trailer colludes car 51 and stretches out, the kiln car finished product is pushed into loop 7, kiln tail self-acting trailer colludes car 51 and returns then, kiln tail self-acting trailer struts locator 50 withdrawals, kiln tail self-acting trailer 5 upwards stops to main kiln kiln tail 11, kiln tail self-acting trailer struts locator 50 and stretches out, and waits for next vehicle line haul hour, and meanwhile loop stepper 71 connects each finished product band that fixes semi-finished product and fixes band to the dry kiln assigned address.
Claims (9)
1. automatic system of tunnel kiln, it is characterized in that it mainly is made up of main kiln (1), dry kiln (2), kiln hood self-acting trailer (3), kiln tail self-acting trailer (5) and loop (7), described main kiln (1) and dry kiln (2) be horizontally set all, the dry kiln kiln tail (21) of dry kiln (2) is positioned at main kiln kiln hood (10) one sides of main kiln (1), main kiln kiln hood (10) one sides are provided with kiln hood self-acting trailer track (4), which is provided with kiln hood self-acting trailer (3); Main kiln kiln tail (11) one sides of main kiln (1) are provided with kiln tail self-acting trailer track (6), which is provided with kiln tail self-acting trailer (5); Loop (7) is positioned between the dry kiln kiln hood (20) of dry kiln (2) and the kiln tail self-acting trailer track (6) and horizontally set, and loop (7) is positioned at dry kiln kiln hood (20) one ends and is provided with stepper (71).
2. automatic system of tunnel kiln according to claim 1 is characterized in that described kiln hood self-acting trailer track (4) two ends are respectively equipped with first limit switch (40) and second limit switch (41).
3. automatic system of tunnel kiln according to claim 1 is characterized in that described kiln tail self-acting trailer track (6) two ends are respectively equipped with the 3rd limit switch (60) and the 4th limit switch (61).
4. automatic system of tunnel kiln according to claim 1 is characterized in that described main kiln kiln hood (10) end is provided with wicket (100), is provided with main kiln kiln hood kiln car pusher (102) in the wicket (100).
5. automatic system of tunnel kiln according to claim 1 is characterized in that described kiln hood self-acting trailer track (4) is provided with the kiln hood self-acting trailer and struts locator (30), and kiln hood self-acting trailer track (4) middle part is provided with the kiln hood self-acting trailer and colludes car (31).
6. automatic system of tunnel kiln according to claim 1 is characterized in that described kiln tail self-acting trailer (5) is provided with kiln tail self-acting trailer and struts locator (50), and kiln tail self-acting trailer (5) middle part is provided with kiln tail self-acting trailer and colludes car (51).
7. automatic system of tunnel kiln according to claim 1 is characterized in that described loop (7) is provided with kiln car (8).
8. automatic system of tunnel kiln according to claim 1 is characterized in that described main kiln kiln hood (10) and main kiln kiln tail (11) are respectively equipped with main kiln kiln hood optoelectronic switch (101) and main kiln kiln tail optoelectronic switch (110).
9. automatic system of tunnel kiln according to claim 1 is characterized in that described dry kiln kiln tail (21) is provided with dry kiln kiln tail optoelectronic switch (22); Loop (7) is positioned at dry kiln kiln hood (20) one ends and is provided with loop optoelectronic switch (72).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201614830U CN201666728U (en) | 2010-04-15 | 2010-04-15 | Tunnel kiln automatic system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201614830U CN201666728U (en) | 2010-04-15 | 2010-04-15 | Tunnel kiln automatic system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201666728U true CN201666728U (en) | 2010-12-08 |
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ID=43267687
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201614830U Expired - Fee Related CN201666728U (en) | 2010-04-15 | 2010-04-15 | Tunnel kiln automatic system |
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| Country | Link |
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| CN (1) | CN201666728U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101799239A (en) * | 2010-04-15 | 2010-08-11 | 江苏瑞诚非金属材料有限公司 | Automatic system of tunnel kiln |
| CN104266484A (en) * | 2014-09-24 | 2015-01-07 | 苏州新长光热能科技有限公司 | Material cushion transporting mechanism of push type heating furnace |
| CN110108121A (en) * | 2019-06-13 | 2019-08-09 | 湖南省醴陵市科发窑炉热工设备有限公司 | Ceramic substrate sintering production line and its working method |
| CN110260666A (en) * | 2019-06-28 | 2019-09-20 | 九牧厨卫股份有限公司 | A kind of automatic kiln loading device of sanitary ceramics product and automatic kiln-loading method |
-
2010
- 2010-04-15 CN CN2010201614830U patent/CN201666728U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101799239A (en) * | 2010-04-15 | 2010-08-11 | 江苏瑞诚非金属材料有限公司 | Automatic system of tunnel kiln |
| CN104266484A (en) * | 2014-09-24 | 2015-01-07 | 苏州新长光热能科技有限公司 | Material cushion transporting mechanism of push type heating furnace |
| CN104266484B (en) * | 2014-09-24 | 2016-08-24 | 苏州新长光热能科技有限公司 | Pushing type heating furnace backing strap transshipment acitivity |
| CN110108121A (en) * | 2019-06-13 | 2019-08-09 | 湖南省醴陵市科发窑炉热工设备有限公司 | Ceramic substrate sintering production line and its working method |
| CN110260666A (en) * | 2019-06-28 | 2019-09-20 | 九牧厨卫股份有限公司 | A kind of automatic kiln loading device of sanitary ceramics product and automatic kiln-loading method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101208 Termination date: 20130415 |