CN201654541U - Automation control system for quarry - Google Patents
Automation control system for quarry Download PDFInfo
- Publication number
- CN201654541U CN201654541U CN2009202947119U CN200920294711U CN201654541U CN 201654541 U CN201654541 U CN 201654541U CN 2009202947119 U CN2009202947119 U CN 2009202947119U CN 200920294711 U CN200920294711 U CN 200920294711U CN 201654541 U CN201654541 U CN 201654541U
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- control system
- belt feeder
- slc
- 04plc
- stone ore
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model relates to an automation control system for a quarry, which comprises a production process monitoring system and a production process flow control system. The production process monitoring system communicates with the production process flow control system through a DH+ local area network. The utility model adopts the highly intensive mode for production, thereby greatly improving the labor productivity, enhancing the continuity of the production process, improving the particle size distribution of the products, and avoiding the stone segregation. For the whole production control system, the compliance rate of the feed proportioning system level is no lower than 99 percent, the measuring accuracy is no lower than 99 percent, the normal working hours per year of the system is no less than 4500 hours, and the intactness of the system is higher than 95 percent.
Description
Technical field
The utility model relates to a kind of automation control system, relates in particular to a kind of automation control system of stone ore production usefulness.
Background technology
The exploitation of stone processing industry is the conventional industries of China, owing to exploited the restriction of process technology and the influence of traditional concept, its production model and management mostly are extensive greatly, and is general by artificial and some simple disintegrating machines and the processing of belt transmission equipment.Its result causes high energy consumption, high pollution, poor efficiency, production model that product percent of pass is low, has caused the great wasting of resources.External exploitation of stone processing is for domestic, and its mechanization degree is higher.If the developing direction of China's exploitation of stone processing industry depends on introduction of foreign technology and equipment, certainly will to spend a large amount of foreign exchanges, intellecture property can not be had by oneself simultaneously, can't improve the technical merit of whole industry.
Along with the quickening of fundamental construction, the demand of building stone is growing.With regard to building stones market, the important source material that non-colliery material is widely used in industrial soda factory, cement mill, constructs reinforced concrete member, this has immeasurable market and business opportunity to ore exploitation and lime, the processing of stone rubble.At present, national industrial policies are adjusted again to some extent, and infrastructure is thrown in gradually and strengthened, direct pull ore building material industry flourish, the mineral requirement amount is doubled and redoubled.
The utility model content
The purpose of this utility model provides a kind of energy and substitutes extensive production and management mode, highly Ji Yuehua stone ore production automation control system.
Above-mentioned technical purpose of the present utility model is achieved by the following technical programs: a kind of stone ore automation control system, comprise production process monitoring system and production run process control system, described production process monitoring system intercoms by the DH+ LAN (Local Area Network) mutually with the production run process control system.
As preferably, described production process monitoring system comprises a computer system, links to each other with described production run process control system, diagnoses fault, the operation conditions of described production run process control system.
As preferably, described production run process control system comprises some PLC, by one broken, mud sieve, carry and store up control system, 2# disintegrating machine, 3# disintegrating machine are to the control system of intermediate bunker, batching, conveying and finished product shipment control system, middle stockpile is to the control system of B26 belt feeder, and B27 belt feeder to harbour loads and transports or go into the control system five cover subsystems compositions in old material storehouse.
As preferably, described DH+ LAN (Local Area Network) is a token-bus network, and transmission medium is a twisted-pair feeder.
As preferably, described one broken, mud sieve, carry and store up control system and be provided with one of SLC 5/04PLC, dispose 80 switching value input points, 64 switching value output points; Described SLC 5/04PLC controls the operation of jaw crusher, 4# belt feeder, 1# bar screen, 2# mud sieve, 1# belt feeder, 2# belt feeder, 3# belt feeder and stops.
As preferably, described 2# disintegrating machine, 3# disintegrating machine to the control system of intermediate bunker are provided with one of SLC 5/04PLC, dispose 304 switching values inputs, 176 switching values outputs; Described SLC 5/04PLC controls the operation of 1# electric and magnetic oscillation feeding machine, 2# electric and magnetic oscillation feeding machine, 3#, 4#, 5# vibratory screening apparatus, 3# disintegrating machine and each phase belt feeder and Electrohydraulic push rod door and stops.
As preferably, described batching, conveying and finished product shipment control system are provided with two SLC5/04PLC; Following 17 the hopper B26 belt feeders of described SLC 5/04PLC control warehouse for finished product, the belt feeder that another SLC 5/04PLC control is come out to the sub-material mouth from B27, dump car, 20 hoppers and shipment belt conveyer.
As preferably, described in the middle of stockpile to the control system of B26 belt feeder a SLC5/04PLC is set, dispose that 176 switching values inputs are counted, 96 switching values are exported and counted; Described SLC 5/04PLC is in order to the control batching.
As preferably, described B27 belt feeder to the harbour shipment or the control system of going into old material storehouse is provided with a SLC 5/04PLC, and the deploy switch amount is imported 416 points, switching value exports 176 points and 8 analog quantity inputs are counted.
In sum, the utlity model has following beneficial effect:
1, highly intensive mode of manufacture, labour productivity improves greatly, and the production technology continuity strengthens, and the product particle grating becomes better, has avoided the generation of building stones segregation phenomenons.Scale effect is obvious, and economic benefit is obvious;
2, communication network is unimpeded, and is clog-free, and antijamming capability is strong;
3, whole production control system feed proportioning system level fit rate is not less than 99%, and the accurate measurement rate is not less than 99%, and system is not less than 4500 hours annual normal working hours, and the system health rate is greater than 95%.
Description of drawings
Fig. 1 is the utility model system management structural drawing;
Among the figure, 1, the production process monitoring system, 2,1#PLC, 3,2#PLC, 4,3#PLC, 5,4#PLC, 6,5#PLC, 7, one broken, mud sieve, carry and store up control system, 8,2# disintegrating machine, 3# disintegrating machine be to the control system of intermediate bunker, and 9, batching, conveying and finished product shipment control system, 10, middle stockpile is to the control system of B26 belt feeder, 11, the B27 belt feeder is to the harbour shipment or the control system of going into old material storehouse, and 12, DH+ high-speed data communication LAN (Local Area Network).
Embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
This specific embodiment only is to explanation of the present utility model; it is not to restriction of the present utility model; those skilled in the art can make the modification that does not have creative contribution to present embodiment as required after reading this instructions, but as long as all are subjected to the protection of Patent Law in claim scope of the present utility model.
Embodiment 1:
One broken, mud sieve, carry and store up control system 7 and adopt manual control modes, jaw crusher, 4# belt feeder, 1# bar screen, 2# mud sieve, 1# belt feeder, 2# belt feeder, 3# belt feeder can start separately, shut-down operation, so that the emergency processing under maintenance and the accident condition.
2# disintegrating machine, 3# disintegrating machine to the control system 8 of intermediate bunker adopt manual manipulation mode, the belt feeder of each electric and magnetic oscillation feeding machine, vibratory screening apparatus, disintegrating machine, Electrohydraulic push rod door and each bar line can start separately, shut-down operation, so that the emergency processing under maintenance and the accident condition.
Batching, conveying and finished product shipment control system 9 have a SLC 5/04PLC to control following 17 the hopper B26 belt feeders of warehouse for finished product separately.Another is the belt feeder that comes out to the sub-material mouth from B27 of control, dump car, 20 hoppers and shipment belt conveyer separately, have 17 hoppers of being furnished with Electrohydraulic push rod from the warehouse for finished product outlet, after the belt batching, through a sub-material mouth, be delivered to the warehouse of storage 0～5,5～15,5～25 or 5～40mm specification respectively, again by following 20 hoppers of being furnished with Electrohydraulic push rod in warehouse, respectively by belt feeder combination shipment.
Middle stockpile to the control system 10 of B26 belt feeder adopts manual manipulation mode, B26, B27, B28, B29 belt feeder and by the sub-material mouth of 6#, the control of 7# Electrohydraulic push rod, 17 hoppers can start separately, shut-down operation so that the emergency processing under maintenance and the accident condition.
B27 belt feeder to the harbour shipment or control system 11 dump cars of going into old material storehouse is delivered to finished room through sub-material, the thing that connects material automatically, and according to the shipment sign indicating number of selecting No.1 and belt is weighed, automatically the corresponding hopper of control and the belt conveyer rotation direction that connects material are transported to the finished product material on the ship.Under the manual manipulation mode, each equipment can start separately, shut-down operation, so that the emergency processing under maintenance and the accident condition.
Production process monitoring system 1 is by DH+ high-speed data communication LAN (Local Area Network) 12 diagnosis each PLC fault state, the running status of individual device and the situations of key equipment operation process flow process in the whole process of production; Display shows that dynamically each equipment is by the technological process operation conditions; When system detected the fault of certain equipment or PLC system, this picture showed equipment and the fault category that breaks down; By the key equipment picture of industrial television camera scanning, switch demonstration by 14 cameras, 5 monitors, control work flow as required for the operator.
Embodiment 2:
One broken, mud sieve, carry and store up control system 7 automatically during operation, 1#PLC2 control jaw crusher, 4# belt feeder, 1# bar screen, 2# mud sieve, 1# belt feeder, 2# belt feeder, 3# belt feeder are controlled the startup successively of technological requirement order automatically.System according to monitoring jaw crusher material level situation operation jaw crusher, guarantees that jaw crusher No Load Start and assurance in service have material by operating personnel.According to charging situation in the jaw crusher, whether red green pilot lamp on the control discharging platform and necessary sound alarm allow discharging to bar screen with control discharging truck.Jaw crusher top be provided with telephotography first, be used to monitor jaw crusher running status and inner material level situation.Whether pilot lamp can be manually controlled in the control charging.1# bar screen adjustable speed, speed adjustable range 1: 20.
When 2# disintegrating machine, 3# disintegrating machine moved automatically to the control system 8 of intermediate bunker, 2#PLC3 controlled the belt feeder of each electric and magnetic oscillation feeding machine, vibratory screening apparatus, disintegrating machine, Electrohydraulic push rod door and each bar line automatically by the technological requirement order, starts successively.System is provided with the ultrasonic level detector of 3 point types at 2# disintegrating machine place, PLC controls the 3# hummer screen with large-amplitude vibration or small amplitude motion automatically according to the material level situation, and, control the material of Electrohydraulic push rod door shunting 3# sieve outlet automatically according to the material level situation, control 2 broken chargings automatically.1# Electrohydraulic push rod door is under automatic operation conditions, but manual operation.System is provided with 2 the 3 ultrasonic level detectors of point type at 3 tears, PLC controls 3#, 4# electric and magnetic oscillation feeding machine amplitude automatically according to the material level situation, or according to two disintegrating machine standard-sized sheets, complete shut-down and one open-one closes of material level situation control 3# disintegrating machine, make on this technology branch line, equipment drops into number and is in optimum.3#, 4# electric and magnetic oscillation feeding machine are under automatic operation conditions, but its amplitude size of manual operation.The 2# in 4# sieve upper strata and one deck exit, 3# Electrohydraulic push rod door are under operation conditions automatically, but the aperture size of manual operation door, in order to the shunting material directly by the belt feeder feeding warehouse or return 3 broken processing again.System detects the water level of spiral classifier automatically, and control charging absorption pump charging, system's activating alarm and close relevant equipment with the reverse automatic sequence of technological process under no water level situation are arranged under the water level situation at it.Two telephotography heads are established in 2#, the punishment of 3# disintegrating machine, by a monitoring machine switching monitoring 2#, 3# disintegrating machine ruuning situation.Two telephotography heads are established in 4#, the punishment of 5# vibratory screening apparatus, by a monitor switching monitoring 4#, 5# vibratory screening apparatus ruuning situation.The equal equipment photoelectric probe of long belt feeder in this process section detects sideslip situation in the belt feeder operational process, guarantees that system normally moves.As certain device fails, system closes relevant equipment in the other direction in proper order successively by technological process automatically in the process of carrying out.Four televisor cameras are established in warehouse for finished product punishment, stack situation by a monitor switching monitoring warehouse for finished product.
The control system 3#PLC4 of batching, conveying and finished product shipment control system 9 is provided with two SLC 5/04PLC, has a SLC 5/04PLC to control following 17 the hopper B26 belt feeders of warehouse for finished product separately.Another is the belt feeder that comes out to the sub-material mouth from B27 of control, dump car, 20 hoppers and shipment belt conveyer separately, have 17 hoppers of being furnished with Electrohydraulic push rod from the warehouse for finished product outlet, after the belt batching, through a sub-material mouth, be delivered to the warehouse of storage 0～5,5～15,5～25 or 5～40mm specification respectively, again by following 20 hoppers of being furnished with Electrohydraulic push rod in warehouse, respectively by belt feeder combination shipment.
Middle stockpile to the control system 10 of B26 belt feeder under the method for operation automatically, prepare burden by manually-operated.During batching 4#PLC5 successively preface start B26, B27, B28, B29 belt feeder respectively.According to harbour or expect the storehouse dump car situation that puts in place always, control is opened by the sub-material mouth of 6#, the control of 7# Electrohydraulic push rod, and the material for preparing is conveyed into dump car.17 hoppers under operation conditions automatically, but manual operation open, close, the automatic chain control of system guarantees that the material mouth of every kind of specification has only a hopper to open.
The B27 belt feeder is to harbour shipment or the control system 11 of going into old material storehouse automatically during operation, and 5#PLC6 starts relevant device successively by the technological requirement order.Dump car is provided with limit switch at extreme position and section boundary, evenly puts in storage when reaching discharging.System is provided with a telephotography head at 6#, 7# sub-material mouth, monitors the operation conditions of this sub-material mouth.When shipment, system selects to turn round according to operator's console, opens the hopper in corresponding material storehouse in turn and controls the corresponding belt feeder rotation direction that connects material, and weighs through shipment belt feeder and electronic scale, controls the issuance of materials shipment automatically.Example; Operating personnel select shipping 5～15mm material to No. 2 berth shipments, and system starts the B33 belt feeder automatically and turns round from west to east, then opens 15# hopper and B38 belt feeder, close the 15# hopper through certain hour, open the 14# hopper, through time-delay, close the 14# hopper, open the 13# hopper, send the B33 belt feeder again, open the 12# hopper, restarting the B34 belt feeder turns round from east to west, open the 11# hopper, repeat above-mentioned steps again, produce material until shipment and heavily arrive setting value.20 hoppers in warehouse for finished product bottom in automatic operational process, but manual operation open or close, system's interlocked control is closed other hoppers of same specification storehouse, and controls the rotation direction of the corresponding belt feeder that connects material automatically.Automatically move by above-mentioned described mode after the manual operation.On every shipment belt feeder a belt is set all and claims, be used for control delivery weight.Long belt feeder all is provided with photoelectric probe in this process section, detects sideslip situation in the belt feeder operational process, guarantees that system normally moves.The spiral classifier motor can be in stepless speed regulation in 1: 20 scope.B37, B38, four belt feeder places of B39, B40 respectively are provided with a camera, are switched by a monitor to show each belt feeder operation conditions.
Production process monitoring system 1 is by DH+ high-speed data communication LAN (Local Area Network) 12 diagnosis each PLC fault state, the running status of individual device and the situations of key equipment operation process flow process in the whole process of production; Display shows that dynamically each equipment is by the technological process operation conditions; When system detected the fault of certain equipment or PLC system, this picture showed equipment and the fault category that breaks down; By the key equipment picture of industrial television camera scanning, switch demonstration by 14 cameras, 5 monitors, control work flow as required for the operator.
Claims (9)
1. stone ore automation control system is characterized in that: comprise production process monitoring system and production run process control system, described production process monitoring system intercoms by the DH+ LAN (Local Area Network) mutually with the production run process control system.
2. according to the described a kind of stone ore automation control system of claim 1, it is characterized in that: described production process monitoring system comprises a computer system, link to each other with described production run process control system, diagnose fault, the operation conditions of described production run process control system.
3. according to the described a kind of stone ore automation control system of claim 1, it is characterized in that: described production run process control system comprises some PLC, by one broken, mud sieve, carry and store up control system, 2# disintegrating machine, 3# disintegrating machine are to the control system of intermediate bunker, batching, conveying and finished product shipment control system, middle stockpile is to the control system of B26 belt feeder, and B27 belt feeder to harbour loads and transports or go into the control system five cover subsystems compositions in old material storehouse.
4. according to the described a kind of stone ore automation control system of claim 1, it is characterized in that: described DH+ LAN (Local Area Network) is a token-bus network, and transmission medium is a twisted-pair feeder.
5. according to the described a kind of stone ore automation control system of claim 3, it is characterized in that: described one broken, mud sieve, carry and store up control system and be provided with one of SLC 5/04PLC, dispose 80 switching value input points, 64 switching value output points; Described SLC 5/04PLC controls the operation of jaw crusher, 4# belt feeder, 1# bar screen, 2# mud sieve, 1# belt feeder, 2# belt feeder, 3# belt feeder and stops.
6. according to the described a kind of stone ore automation control system of claim 3, it is characterized in that: described 2# disintegrating machine, 3# disintegrating machine to the control system of intermediate bunker are provided with one of SLC 5/04PLC, dispose 304 switching value inputs, 176 switching value outputs; Described SLC 5/04PLC controls the operation of 1# electric and magnetic oscillation feeding machine, 2# electric and magnetic oscillation feeding machine, 3#, 4#, 5# vibratory screening apparatus, 3# disintegrating machine and each phase belt feeder and Electrohydraulic push rod door and stops.
7. according to the described a kind of stone ore automation control system of claim 3, it is characterized in that: described batching, conveying and finished product shipment control system are provided with two SLC 5/04PLC; Following 17 the hopper B26 belt feeders of described SLC 5/04 PLC control warehouse for finished product, another SLC
The belt feeder that 5/04PLC control is come out to the sub-material mouth from B27, dump car, 20 hoppers and shipment belt conveyer.
8. according to the described a kind of stone ore automation control system of claim 3, it is characterized in that: stockpile to the control system of B26 belt feeder is provided with SLC 5/04 PLC in the middle of described, dispose that 176 switching values inputs are counted, 96 switching values are exported and counted; Described SLC 5/04 PLC is in order to the control batching.
9. according to the described a kind of stone ore automation control system of claim 3, it is characterized in that: described B27 belt feeder to the harbour shipment or the control system of going into old material storehouse is provided with a SLC5/04 PLC, and the deploy switch amount is imported 416 points, switching value exports 176 points and 8 analog quantity inputs are counted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202947119U CN201654541U (en) | 2009-12-20 | 2009-12-20 | Automation control system for quarry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202947119U CN201654541U (en) | 2009-12-20 | 2009-12-20 | Automation control system for quarry |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201654541U true CN201654541U (en) | 2010-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202947119U Expired - Fee Related CN201654541U (en) | 2009-12-20 | 2009-12-20 | Automation control system for quarry |
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| Country | Link |
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| CN (1) | CN201654541U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113697519A (en) * | 2021-09-01 | 2021-11-26 | 浙江邦业科技股份有限公司 | Intelligent scheduling system for long-material unmanned material piling and taking |
| CN115055265A (en) * | 2022-06-30 | 2022-09-16 | 中钢石家庄工程设计研究院有限公司 | Large-scale iron ore deposit underground mining selects to select fills integration system |
-
2009
- 2009-12-20 CN CN2009202947119U patent/CN201654541U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113697519A (en) * | 2021-09-01 | 2021-11-26 | 浙江邦业科技股份有限公司 | Intelligent scheduling system for long-material unmanned material piling and taking |
| CN115055265A (en) * | 2022-06-30 | 2022-09-16 | 中钢石家庄工程设计研究院有限公司 | Large-scale iron ore deposit underground mining selects to select fills integration system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101124 Termination date: 20151220 |
|
| EXPY | Termination of patent right or utility model |