CN201649532U - Module for floor system - Google Patents

Abstract

The utility model discloses a module for a floor system, comprising a floor component, an adhesive and a tray, wherein the tray is provided with a surface that faces upwards horizontally; a plurality of tray edges facing upwards vertically are arranged along the circumference of the surface of the tray; the plurality of tray edges are arranged at the periphery of the tray; the tray edges are provided with a plurality of convex tongues facing upwards vertically and a plurality of convex tongues facing downwards vertically; the convex tongues facing upwards vertically comprise a bulge and a trench; the convex tongues facing downwards vertically comprises a bulge and a lip edge; and the convex tongues facing upwards and the convex tongues facing downwards are arranged below the surface that faces upwards horizontally. The module for the floor system ensures the bearing capability and size of a mutual interlocking gear, and further ensures that gaps among the convex tongues attached to the base of the mutual interlocking gear are smaller.

Description

The module of floor system

Technical field

The utility model relates to modularization can assemble floor panel assembly, relates in particular to a kind of coupling assembling attached to the ground sheet tray.

Background technology

Publication number is that the Chinese patent application of CN101313114A has been described the use of a kind of floor support holder structure and the application that floor panel assembly forms the tab structure, its structure and assembling mode such as Fig. 1～shown in Figure 5, it is being horizontally disposed with tab and following tab on tray edge of floor, last tab and following tab are fixed mutually, thereby different pallets are linked together.This system all provides the interconnection between the pallet that the pallet edge stretches out.In general these are interconnected in and produce the space between the pallet, can reduce interstitial gap by the size that reduces the interconnection latch fitting, yet the size that reduces latch fitting can reduce the bearing capacity of fore shaft, and can cause the destruction of connection mutually in the process kind of installing according to their small size.

Therefore need a kind of pallet substrate of proposition system, can guarantee holding capacity and size in the mutual interlocking gear, and can guarantee in the gap that is attached between the substrate of interlocking pallet less.

The utility model content

Technical problem to be solved in the utility model provides a kind of module of floor system, can guarantee holding capacity and size in the mutual interlocking gear, and can guarantee that the gap between the tab that is attached to the interlocking pallet base is less.

For solving the problems of the technologies described above, the technical scheme of the module of the utility model floor system is, comprise: floor panel assembly, binding agent, and pallet, described pallet has level surface up, around tray surface, a plurality of vertical tray edges are up arranged, described a plurality of tray edge is positioned at the periphery of pallet, described pallet level surface and the interior zone of described tray edge up holds described floor panel assembly, described pallet binds by described binding agent with floor panel assembly and is connected, described tray edge be provided with a plurality of straight up tab and tab straight down, described tab straight up comprises a projection and a trench, described tab straight down comprises a projection and a lip edge, wherein said tab that makes progress and downward tab are positioned under the level surface up, and described straight up projection and the projection of trench and the tab straight down and size on lip edge of tab can be fixed two different pallets mutually.

The utility model has guaranteed holding capacity and the size in the mutual interlocking gear, and has guaranteed that the gap between the tab that is attached to the interlocking pallet base is less.

Description of drawings

Below in conjunction with drawings and Examples the utility model is described in further detail:

Fig. 1 is the phantom drawing of pallet;

Fig. 2 is the phantom drawing of modular flooring assemblies;

Fig. 3 is the phantom drawing of the tab that makes progress in the existing interconnection technique;

Fig. 4 in the existing interconnection technique towards with the phantom drawing of tab dorsad;

Fig. 5 is three modular flooring assemblies assembling schematic diagrames;

Fig. 6 is the phantom drawing of spill interconnection;

Fig. 7 is the lateral view of spill interconnection;

Fig. 8 is the upward view of spill interconnection;

Fig. 9 is the upward view of another kind of spill interconnection;

The upward view that Figure 10 interconnects for the spill that has padding on every side;

Figure 11 is for adding the tray bottom view of liner.

The specific embodiment

The utility model provides a kind of module that comprises the floor system that is attached to the pallet substrate.This module can be connected to ever-increasing floor system module, forms modular floor to satisfy no floor assembling demands of applications.This floor panel assembly can adopt the material on ceramic tile (tile) or wooden or other floor applications.The pallet substrate comprises tab, and this tab can satisfy the interconnection between the pallet substrate that the pallet substrate is adjacent.The modular flooring assemblies that traditional filling padding or interlock padding can be used to the utility model proposes.

Modular floor can be quickly removed, and can not destroy subfloor, and modular floor neither adopt traditional binder, and filling mixture or other quick bonding way are connected to subfloor.And this modular floor can be installed in existingly not to be possessed on the plated construction that concrete supports, and is generally used for tile floor and installs.

The pallet substrate is connected floor panel assembly at tray surface, and tray surface is a upwards plane with vertical tray edge.Tray edge stretches out and is centered around the periphery of whole tray surface along the tray surface periphery.

Tray surface can be general plane, also can be for improving the particular arrangement of cohesive force between tray surface and the floor panel assembly.The tray surface pattern can be designed to the form of floor panel assembly bottom, and for example ceramic tile has different mold form according to the design of its manufacturer in the bottom.Tray surface can be solid, also a lot of holes can be arranged therein.The hole of these addings can help moisture evaporation and not damage to bind operation.

The design of vertical tray edge will be guaranteed very accurate, and has pallet floor panel assembly marshalling, guarantees that so that a plate washer can be provided binding agent can fully be filled into the bottom of floor panel assembly and the zone that binding agent is not got tab.If binding agent enters into the tab zone, the interlocking connection meeting between the tab is destroyed by the residue of binding agent and is affected.Vertical tray edge do not need to cover whole tray surfaces around, but preferably can all cover the pallet pedestal around.A zone littler than pallet pedestal is delineated out in the inside at vertical tray edge.Floor panel assembly is installed in by panel edges vertically and delineates out within the walls, and is attached to the tray surface that interior wall with vertical tray edge is delineated out.

According to their vertical orientations, floor edge is the floor panel assembly of location accurately, and by the binding agent gluing, reduces laterally and move.Tray edge can provide more surface allow the edge of binding agent attached to floor panel assembly.Tray surface is connected to the bottom of floor panel assembly by binding agent, and tray edge is connected to each limit of floor panel assembly by binding agent.The combination of the binding agent of tray surface and the binding agent of tray edge for the reliable connection of floor panel assembly provides effective assurance, guarantees that floor latch stays in the pallet substrate, and floor panel assembly can not slide or move.

Described floor panel assembly is littler than described pallet.

The strict control of the size of pallet substrate and floor panel assembly is to guarantee that floor panel assembly is in pallet substrate perfect adaptation.Floor panel assembly should just be installed in tray surface and tightly carry on the back and be affixed on vertical edge.The size of the pallet face that floor panel assembly should be a little delineated than vertical tray edge is a little bit smaller.

The utlity model has the technique effect of highly significant, the pallet with four vertical tray edges has improved the sturdy construction of pallet.Four tray edges stop binding agent to enter into the interlocking tab.In other system, binding agent enters the conflict that the tab zone can cause other ceramic tiles.These four tray edges can be proofreaied and correct floor panel assembly to the pallet rational position, and pallet has improved the flexibility and the quality of floor assembling to a certain extent.In other system, floor is unrestricted, therefore must just can be installed to definite position after binding agent works.

Tab up and down has on each limit of pallet substrate, and position up and down is according to tray bottom and tray surface up.Tab up and down can alternately occur at the edge of each pallet substrate, but also not necessarily must alternately occur.For example, two downward tabs can be arranged, a tab that makes progress and two downward tabs.In most of floor applications, 6,8 or 10 tabs are used in every limit.There is the quantity of half on every limit, also can well be used.Under other situations, can be tab still less or that increase.Tab (direction up and down) not necessarily must alternately occur.In actual applications, it is common generally adopting four tabs.

Tab upwards comprises a projection and a trench, and downward tab comprises a projection and a lip edge.When downward tab and the tab interlock that makes progress, the tab that makes progress slips over through crowning and enters trench, simultaneously lip interlock trench position and blocking at the trench face.Sufficient conjugation so just is provided, has formed by the synthetic composite floor of a plurality of floor panel assemblies.

For the gap between the pallet substrate that guarantees narrow filling line or two inner connections, downward tab does not stretch out from the limit of pallet substrate, described tray edge is provided with recessed zone, described recessed zone is under the described pallet level surface up, described tab straight down is arranged on described recessed location, the length of described recessed region is greater than the length (seeing diagram for details) of described tab straight up, raises up like this can be embedded into concave regions and be in below the pallet face.

In one case, described tab straight down is positioned at outside the described recessed region, and at the described tab and described straight down the tab when being fixed straight up of two pallets, described recessed region holds described tab straight up.The filling line that holds padding between described two pallets that are fixed is positioned on the described tab straight down.

In another case, a described tab part straight down is positioned at outside the described recessed region, at described tab and described straight down tab when being fixed straight up, described recessed region holds a described tab and described straight down the part of tab straight up.The filling line that holds padding between described two pallets that are fixed is positioned at described tab straight down and is on the described recessed region part in addition.

Also have under a kind of situation, described tab straight down is positioned within the described recessed region, at described tab and described straight down tab when being fixed straight up, described recessed region holds described tab and described straight down tab straight up.In this case, if need to be provided with the filling line that holds padding between the pallet, so described filling line is positioned at described tab straight up and is on the described recessed region part in addition.

Even the modular floor set is designed to one or several tab and simultaneously ruptures at certain, the pallet substrate still can interconnect.So just allow the modular floor set can be split into specific size and continue lock even.

The tab of interlocking can be oriented to the modular floor set and be split to satisfy various finishing patterns.

The tab of the interlocking of some modular flooring assemblies not necessarily must be arranged with other modular flooring assemblies is perfect, allows the fine setting of relevant position.

Also be provided with one or more interlock Control Components at straight up tab and the gap location between the tab straight down on the described tray edge.Be provided with the gap between described a plurality of interlock Control Component.

The bottom of pallet, just the opposite face of tray surface is the basis of system.Can to be the structure net guarantee that tray surface is kept and divide to strengthen the tray bottom in the bottom.

The bottom of pallet can also be optional anti-skidding with sound insulation materials, elastomeric material (as thermoplastic sheet or thermoplastic elastomer).A kind of typical first-selected thermoplastic elastomer is SANTOPRENE.Wadding provides liner for floor system.Simultaneously liner also provides anti-skidding condition to prevent floor system landing from the following flooring material.Liner can also improve problem that floor surface itself do not divide and the surface buffering when bearing weight.Liner can also assist to reduce the transmission of vibrations, and the function of reduction or insulating noise is provided.

In sum, various types of fillings can be used to the utility model, comprise the interlock padding or fill the padding mixing, can be filled between the space of adjacent trays.

Fill padding and can be used for pallet, it can be pulverous or granular filling padding.The user forms jelly with certain liquid mixed-powder or particle, is filled between the modular flooring assemblies.Other filling padding installs to prepare to fill and uses.Modular flooring assemblies is interlocked, and fills padding and be used for space between the packing module floor panel assembly.When the unsteady approaching assembling in floor was finished, the padding material require kept certain elasticity.The choke material of separating must possess good bonding quality and be attached on the limit of modular floor to guarantee material.Acrylic resin, polyurethane, epoxy resin, latex improvement padding etc. all are fit to.

Floor panel assembly can be porcelain watt, stone, marble, timber or other traditional flooring materials.Floor panel assembly can be ceramic tile pottery or porcelain, natural marble or granite building material, or woodwork.

The utility model is not and complete the combining of pallet that the customer can select from numerous different paddings by adopting the interlock padding.Ruined interlock padding is easy to replace, and the interlock filling can change to satisfy different decoration requirements.At last, interlock padding or filling type padding all are fit to.

Pallet can adopt plastic cement branch injection molded, and the polystyrene of high pressure is as first-selection, but other plastic cement branch comprises that polypropylene and ABS also can use.

Anti-skidding and filler noise reduction can be the thermoplastic rubber, and thermoplastic elastomer or other softer plastic materials comprise SANTOPRENE.The filler mold is in the pallet foundation.Binding agent is used for gluing pallet face and bottom surface, floor.

Multiple binding agent material and application form can be selected according to the compound of the resin that is used for pallet, floor and floor side material.For the application of ceramic tile, binding agent is used for the bottom of ceramic tile to the position that at utmost contacts tray surface.Robotics (manipulator) can be used for improving the accuracy and the efficient of assembling process.Robot can also be used for packing and the loading after product is finished.

The modular flooring assemblies that the utility model relates to can be used in the environment of virtually any size, comprises 6 cun, and 6.5 cun, under the situation of 12 cun and 13 cun.Modular flooring assemblies can be the shape of square or rectangle.Foursquare modular flooring assemblies has the limit of four equal length, and other sizes can be used.These sizes generally generally are used for the ground board industry.Especially the combination of 6 cun and 12 cun modular floors can be used for specific forms.The utility model can be used to comprise the application of the combination of different size floor panel assembly.

By using technology of the present utility model, modular flooring assemblies is engaged in and forms whole floor level together.The filling type padding can be used between the modular floor, or the interlock padding also can be used.In order to satisfy the not various sizes and the shape of chummery, can cut out with saw and cut no matter floor panel assembly is stone material assembly or assembly.

The bottom of floor can be unrestricted for the surface change of majority, not necessarily leaves no choice but very perfectly situation.Do not need special the preparation in case the floor panel assembly drift of interlocking or crooked.This system can be installed on timber, linoleum cloth or other ceramic tiles, concrete, veneer or other the various floor systems.Modular flooring assemblies can be installed in liner or other have on the stuffing box packing of particular requirement.This modular flooring assemblies also can be installed in above the hot system of radial pattern.

Figure 1 shows that pallet 100 has tray surface 110 and vertical tray edge 160.Tray surface 110 receives ceramic floor assembly 600.

Figure 2 shows that floor panel assembly 600.A floor panel assembly top surface 605 forms floor surface.A floor panel assembly lower surface 610 is attached to tray surface 110 by binding agent.Though floor panel assembly 600 is potteries in this case, floor panel assembly can replace with other flooring materials.

Dissipate to the greatest extent from tray surface 110 with the prevention binding agent in the limit 160 of the pallet face 110 of projection board component 600 intentinonally.The edge 160 of projection is lower than the height of floor panel assembly 600.Relatively more suitable is that raised brim 160 should be fully around floor panel assembly 600.

Fig. 3～Figure 5 shows that interconnection of prior art.The girth of pallet 100 is according to upwards the girth of tab 200 and the girth of downward tab 300 are determined.Upwards tab 200 interacts with tab 300 downwards, downwards tab 300 and upwards tab 200 act on adjacent modules floor group 100, satisfied being connected to each other between adjacent floor group 10A, the 10B and 10C in Fig. 5 like this.

In the situation of this prior art, each limit of pallet 100 provides and has amounted to 6 upwards tab 200 and downward tabs 300.Pallet 100 is designed to 12 cun floor group, and many or few tab is applied to bigger module floor group or smaller module floor group.

As shown in Figure 3, upwards tab 200 comprises crowning 210 and a trench 220.As shown in Figure 4, downwards tab 300 comprises a trench face 310 and a lip along 320.When downward tab 300 advances upwards tab 200, tab 300 was bent lip and is slided into crowning 210 along 320 and enter trench 220 downwards.Therefore lip presses crowning 210 along 320 interlock trench 220 and trench face 310.Thereby this provides the combination formation with abundant hardness to have the floor set of many floors group.The 270th, interlock control, and all catch on downwards and away from the edge of pallet in downward direction at all faces of support holder structure.The 280th, the gap of interlock control, the 275th, the bottom of interlock control.

And, downward tab 300 and upwards the interlocking between the tab 200 to connect be independently, so the floor combination can be disassembled.Allow the user to change the floor assembling according to demand like this.In general, the application on module floor can not hurt the ground lower face.

Figure 5 shows that the interlocking of 3 existing pallet components.10A, 10B and 10C are the interlocking pallet component, and 600A, 600B and 600C are floor panel assemblies separately, and 100A, and 100B and 100C are pallet substrates separately.

Fig. 6～Figure 9 shows that situation of interlocking, its allows between interlocking watt little gap is arranged.The situation of equal number in use and the current field, pallet pedestal 100 provide upwards tab 200 and tab 300 downwards.

As shown in Figure 6, upwards tab 200 comprises a crowning 210 and a trench 220.Downwards tab 300 comprises a trench face 310 and a lip along 320.When downward tab 300 pushed upwards tab 200, the lip of tab 300 bendings downwards through slipping on the crowning 210 entered into trench 220 along 320, so lip enters trench 220 along 320 interlocks, and trench face 310 presses crowning 210.

In the tiny wall of filling line by the 310 recessed pallet substrates 330 of trench face, and below the pallet face.According to the width of the filling line of considering in advance, at least a portion of 310 or 320 should be positioned at vertical tray edge 160 below.

In the prior art, have some packing member and stretch out thoroughly, shown padding 270 and the space between them 280 among Figure 10 from the edge of pallet substrate.

Put down in writing optional liner 500 among Figure 11, liner 500 can arrive the tray bottom by mold.

Claims (15)

1. the module of a floor system, it is characterized in that, comprise: floor panel assembly, binding agent, and pallet, described pallet has level surface up, around tray surface, a plurality of vertical tray edges are up arranged, described a plurality of tray edge is positioned at the periphery of pallet, described pallet level surface and the interior zone of described tray edge up holds described floor panel assembly, described pallet binds by described binding agent with floor panel assembly and is connected, described tray edge be provided with a plurality of straight up tab and tab straight down, described tab straight up comprises a projection and a trench, described tab straight down comprises a projection and a lip edge, wherein said tab that makes progress and downward tab are positioned under the level surface up, and described straight up projection and the projection of trench and the tab straight down and size on lip edge of tab can be fixed two different pallets mutually.

2. the module of floor system according to claim 1, it is characterized in that, described tray edge is provided with recessed zone, described recessed zone is under the described pallet level surface up, described tab straight down is arranged on described recessed location, and the length of described recessed region is greater than the length of described tab straight up.

3. the module of floor system according to claim 2, it is characterized in that, described tab straight down is positioned at outside the described recessed region, at the described tab and described straight down the tab when being fixed straight up of two pallets, described recessed region holds described tab straight up.

4. the module of floor system according to claim 3 is characterized in that, holds the filling line of padding between described two pallets that are fixed in addition, and described filling line is positioned on the described tab straight down.

5. the module of floor system according to claim 2, it is characterized in that, a described tab part straight down is positioned at outside the described recessed region, at described tab and described straight down tab when being fixed straight up, described recessed region holds a described tab and described straight down the part of tab straight up.

6. the module of floor system according to claim 5, it is characterized in that, the filling line that holds padding between described two pallets that are fixed in addition, described filling line are positioned at described tab straight down and are on the described recessed region part in addition.

7. the module of floor system according to claim 2, it is characterized in that, described tab straight down is positioned within the described recessed region, at described tab and described straight down tab when being fixed straight up, described recessed region holds described tab and described straight down tab straight up.

8. the module of floor system according to claim 7, it is characterized in that, the filling line that holds padding between described two pallets that are fixed in addition, described filling line are positioned at described tab straight up and are on the described recessed region part in addition.

9. the module of floor system according to claim 1 is characterized in that, also is provided with one or more interlock Control Components at straight up tab and the gap location between the tab straight down on the described tray edge.

10. the module of floor system according to claim 9 is characterized in that, is provided with the gap between described a plurality of interlock Control Components.

11. the module of floor system according to claim 1 is characterized in that, the vertical tray edge of described pallet is whole surrounds tray surface.

12. the module of floor system according to claim 1 is characterized in that, described tray bottom has a liner.

13. the module of floor system according to claim 1 is characterized in that, described floor panel assembly is selected from ceramic tile, the granite of porcelain watt, stone, marble, timber, pottery or porcelain.

14. the module of floor system according to claim 11 is characterized in that, described floor panel assembly is littler than described pallet.

15. the module of floor system according to claim 12 is characterized in that, the vertical tray edge of described pallet is whole surrounds tray surface.

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