CN101313114B - Modular flooring assemblies - Google Patents
Modular flooring assemblies Download PDFInfo
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- CN101313114B CN101313114B CN200680043748.3A CN200680043748A CN101313114B CN 101313114 B CN101313114 B CN 101313114B CN 200680043748 A CN200680043748 A CN 200680043748A CN 101313114 B CN101313114 B CN 101313114B
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Abstract
A modular flooring assembly 10 including a flooring component 600 adhered to a tray substrate 100 is described. The modular flooring assembly 10 may be interconnected with additional modular flooring assemblies to form a modular floor suitable for most flooring applications. The flooring component 600 may be tile or wood or other materials commonly used in flooring applications. Convention fill-in grout or a snap-in grout may be used with the modular flooring assemblies 10. One suitable snap-in grout is a right angle grout member 400. Another suitable snap-in grout is an interconnecting groutsystem 510.
Description
Technical field
The present invention relates to a kind of modular flooring assemblies that comprises floor unit, this floor unit is attached to pallet substrate (tray substrate).
Background technology
It is complicated process that traditional wood floor bolck is installed, and needs know-how and technical ability.At first, need to remove existing floor.Secondly, use the permanent fixation method such as screw or nail that the concrete backer board is fixed to subfloor (sub floor).Then, cement paste mixture is applied to backer board.Then, must quickly and accurately ceramic tile (tile) be placed on the cement paste mixture.After the cement paste sclerosis of the maintenance ceramic tile on the backer board, must between ceramic tile, apply extra cement paste.This process may need the drying time of a few hours or several days, can not use the floor between this dry period.
Some previous trials aspect modular floor are success fully not.The modular flooring assemblies of some prior aries can not provide a kind of complete braced structures for flooring material.This may be owing to flooring material breaks or the crooked inefficacy that causes floor panel assembly.The modular flooring assemblies of other prior art can not keep flooring material reliably.The modular floor system of some prior aries allows ceramic tile to move or move, and causes unacceptable performance.
Summary of the invention
The present invention relates to a kind of modular flooring assemblies that comprises floor unit, this floor unit adheres to the pallet substrate.Modular flooring assemblies can interconnect with other modular flooring assemblies, is suitable for the modular floor of most of floor applications with formation.Floor unit can comprise that ceramic tile or timber or other are generally used for the material in the floor applications.Traditional filling grouting thing (fill-in grout) or interlock grouting thing (snap-ingrout) can be used for modular flooring assemblies.A kind of suitable interlock grouting thing is right angle grouting part.Suitable interlock grouting thing in addition is the grouting system of interconnection.
Description of drawings
Fig. 1 shows the phantom drawing of modular flooring assemblies.
Fig. 2 shows the partial view of pallet.
Fig. 3 shows the fragmentary, perspective view of pallet.
Fig. 4 shows the fragmentary, perspective view of the end face of pallet.
Fig. 5 shows the phantom drawing of floor unit.
Fig. 6 shows the close-up illustration of tab (upward tab).
Fig. 7 shows down the close-up illustration of tab and last tab.
Fig. 8 shows the phantom drawing of right angle grouting part.
Fig. 9 shows the view of the end of right angle grouting part.
Figure 10 shows the close-up illustration of insertion section.
Figure 11 shows the external view of the corner part of right angle grouting part.
Figure 12 shows the close-up illustration of the corner part of right angle grouting part.
Figure 13 shows the internal view of the corner part of right angle grouting part.
Figure 14 shows the partial view of the right angle grouting part that is connected to pallet.
Figure 15 shows the partial side view of the right angle grouting part that is connected to pallet.
Figure 16 shows the modular floor of forming modular flooring assemblies.
Figure 17 shows the view of modular floor, has wherein removed floor unit.
Figure 18 shows the close-up illustration of the joint of three modular flooring assemblies.
Figure 19 shows another close-up illustration of the joint of three modular flooring assemblies.
Figure 20 shows the phantom drawing of the bottom of pallet, and wherein filler is in the appropriate location.
Figure 21 shows the phantom drawing of the bottom of pallet, has wherein removed filler.
Figure 22 shows the phantom drawing of filler.
Figure 23 shows the lateral view of the pallet with grout hole.
Figure 24 shows the upward view of the pallet with grout hole.
Figure 25 shows the phantom drawing be used to the grouting thing of the pallet with grout hole.
Figure 26 shows another phantom drawing be used to the grouting thing of the pallet with grout hole.
Figure 27 shows the end-view be used to the grouting thing of the pallet with grout hole.
Figure 28 shows the top view be used to the grouting thing of the pallet with grout hole.
Figure 29 shows the view of the pallet substrate of the vertical edge with band inclined-plane.
Figure 30 shows another view of the pallet substrate of the vertical edge with band inclined-plane.
Figure 31 shows the last tab of the pallet with vertical edge of being with the inclined-plane and the view of following tab.
Figure 32 shows the last tab of the pallet with vertical edge of being with the inclined-plane and another view of following tab.
Figure 33 shows the other end view of the angled piece with curve transition.
Figure 34 shows another view of the floor unit with groove and depression.
Figure 35 shows the view of the grouting system of interconnection.
Figure 36 shows the view of grouting part.
Figure 37 shows down the view of grouting part.
Figure 38 (a) and 38 (b) show down grouting part and last grouting part with respect to the view of the layout of remaining floor panel assembly.
Figure 39 shows the view of going up the grouting part that is positioned at down grouting part top.
Figure 40 shows has the view of going up grouting part and following grouting part of plate member in large quantities.
The specific embodiment
The present invention relates to a kind of modular flooring assemblies that comprises floor unit, this floor unit is attached to the pallet substrate.Modular flooring assemblies can interconnect with other modular flooring assemblies, is suitable for the modular floor of most of floor applications with formation.Floor unit can comprise that ceramic tile or timber or other are generally used for the material in the floor applications.The pallet substrate comprises tab, and this tab makes pallet substrate and the tab of the pallet substrate of vicinity interlock.Zu Zhuan modular floor has the outward appearance on common floor fully.Fill grouting thing or interlock grouting thing and can be used for modular flooring assemblies.A suitable interlock grouting thing is right angle grouting part.This right angle grouting part comprises the insertion section, and this insertion section is received by the grout groove that forms between tab.Suitable interlock grouting thing in addition is the grouting system of interconnection.
Importantly, modular floor can be by individual's assembling of the training that lacks the traditional floor of installation and technical skill.In addition, according to some embodiment of employing interlock grouting thing of the present invention, modular floor can be mounted and need not wait for some grouting product drying.In addition, because modular floor is not typically to be connected to subfloor by adhesion, cement paste mixture or other fastening method, thereby modular floor can dismantle rapidly, and do not damage subfloor.In addition, modular floor can be installed in existing subfloor top, is generally used for the concrete backer board that ceramic tile is installed and need not install.
The pallet substrate remains on floor unit on its tray surface.Tray surface is rightly upward to have a vertical tray marginal water plane surface, and this vertical tray edge projects upwards around the periphery of tray surface.
Tray surface is normally smooth, maybe can comprise the pattern that is designed to increase the adhesion property between tray surface and the floor unit.This tray surface pattern can be designed to the bottom complementation with floor unit; For example, depend on producer's design, ceramic tile can have different molded patterns in its bottom.This tray surface can also be solid, or can have the hole therein.This hole can be added suitable position to, can not damage adhesion property with auxiliary moisture evaporation.
The vertical tray edge is designed to guarantee that floor unit aims at the accurate of tray surface, and spacer is provided, and can be applied on the whole bottom of floor unit to guarantee adhesive, and not have adhesive to be pushed into or flow into the tab zone.If adhesive is allowed to enter the tab zone, their interlocking connects may be subjected to the residual adhesive physical damage.The vertical tray edge preferably spreads the whole circumference of pallet substrate.
By their vertical orientation, tray edge location ground keeps floor unit, and be combined with adhesive reduce laterally mobile.Importantly, tray edge provides another surface that is used for adhesive, with plate member adhesively.Tray surface is attached to the bottom of floor unit via adhesive, and tray edge is attached to the side of floor unit via adhesive.Adhesive on the tray surface and the combination of the adhesive on the tray edge offer the firm maintenance of floor unit.This has guaranteed that floor unit locks onto the pallet substrate downwards, and floor unit does not slide or movement.
The size of pallet substrate and floor unit is strictly controlled, and is installed to reliably in the pallet substrate to guarantee floor unit.Floor unit should just be installed on the tray surface, and relevantly against vertical edge.Floor unit should be than slightly little by the edge limited tray surface of vertical tray.
The present invention has obtained huge advantage.Pallet has four vertical tray edges, and these tray edges have improved the structural rigidity of pallet.Four tray edges prevent that adhesive from flowing in the tab of interlocking.In other system, adhesive can flow into the tab zone, causes disturbing other ceramic tile.Four tray edges help floor unit is aimed at pallet, and this has improved comfortableness and the quality of assembling.In other system, floor surface does not suffer restraints, and has cured until adhesive thereby must be maintained at the appropriate location.
Interlock grouting thing can be used for the present invention.This interlock grouting thing is mounted in the solid material between the modular flooring assemblies.Preferred interlock grouting thing comprises right angle grouting part.This right angle grouting part comprises with second shank with whole first shank that is connected in right angle.Two such right angle grouting parts need be installed around each modular flooring assemblies.Right angle grouting part comprises a plurality of insertion sections, and this insertion section is installed in the groove that is formed by tab.The insertion section can have triangle or arrow-shaped part, and these parts are connected to right angle grouting assembly via narrow transitional region.When gable was inserted in the groove that its interlock puts in place, this delta-shaped members can be out of shape temporarily.
Right angle grouting part has many advantages.At first, only need two right angle grouting parts to come to fill around a modular flooring assemblies.This has reduced the quantity of the seam between the grouting part, and has improved outward appearance.Secondly, right angle grouting part has a corner part, and this corner part encloses the corner part of bag modular flooring assemblies.This provides stability for the modular floor system.The 3rd because angled piece compare with straight line grouting agent band need be still less the grouting part, thereby angled piece is easier to install.
Tab is positioned on the periphery of pallet substrate.Tab interlocking ground connects the pallet substrate.Tab comprises right upward tab and the tab of facing downwards.Should go up tab and following tab replaces at each edge of pallet substrate.For most of floor applications, half in each direction, each edge uses 6,8 or 10 tabs to have satisfactory performance.In other embodiments, the tab that may have still less or add.
Even modular flooring assemblies is designed so that one or more tabs damage in given side, the pallet substrate will interlock.This also allows modular flooring assemblies to be cut into size and still interlocking especially.
This interlocking tab also can be located so that the modular flooring assemblies skew, supports various decorative patterns.
Interlocking tab on a modular flooring assemblies does not need to aim at other modular flooring assemblies ideally, to allow relevant ceramic tile position " closely adjusting ".
The bottom of the pallet just relative portion of tray surface is designed to the base portion of system.This bottom can comprise the structure reticulate pattern to strengthen the tray bottom, guarantees that tray surface keeps relatively flat.
The bottom of pallet also can comprise the anti-skidding and sound insulation filler of the rubber-like material of optional mold pressing mold pressing (over-molded), and this rubber-like material is thermoplastic elastomer or thermoplastic elastomer (TPE) for example.Particularly preferred thermoplastic elastomer (TPE) is that (Santoprene) all put down on the mountain.This filler is provided for the liner of floor system.This filler also provides Non-slip material, and this Non-slip material prevents from sliding on the floor system flooring material below.Exist when following floor under the situation of surperficial imperfect or heavier area load, this filler also provides bending to a certain degree.This filler also helps to reduce vibration and transmits, thereby the sound insulation function is provided.
As mentioned above, various types of grouting things can be used for the present invention, comprise the interlock grouting thing in the gap that spreads between the adjacent trays or fill grouting thing mixture.
Interlock grouting thing comprises snap-lock mechanism.This interlock grouting thing is preferentially made by thermoplastic elastomer (TPE), thermoplastic elastomer or other compressible, flexible encapsulant, and it is designed to be installed between the pallet substrate and the spacer of dust and moisture is provided.
In certain embodiments, interlock grouting thing is installed in the groove that is formed by the interlocking tab.Grouting thing retainer on the periphery of pallet substrate also can be used for receiving interlock grouting thing and forms groove.
In other embodiments, interlock grouting thing is designed to be installed in the grout hole that forms in the interlocking tab.Last tab and following tab both have grout hole.When tab interconnected, overlapping and the grout hole that combination is provided of grout hole was to receive interlock grouting thing.Interlock grouting thing puts in place with the locking of snap-lock mechanism.Interlock grouting thing can be installed in the grout hole in each tab or each other tab or the predetermined pattern.Grout hole is positioned in the zone line of each tab usually, and is designed to hold interlock grouting line.When last tab and following tab on time, the grouting parts pass the hole and install, and slide then and put in place, be in the milk line and assist in ensuring that the relative position of ceramic tile of locking downwards.The bottom of grout hole can have with grouting agent on the hackly surface that is complementary of hackly surface.
Fill the grouting thing and also can be used for pallet.Fill the grouting thing with powder or particle form parcel (packaged).The user with liquid mixed-powder or particle to be formed on the plastic material of sprawling between the modular flooring assemblies.Other fills the grouting thing can be rolled into the form that preparation is sprawled.Modular flooring assemblies is interlocked, and fills grouting agent for the gap between the packing module floor panel assembly.Because " (float) floats " on floor, this is filled and must keep half flexibility after in a single day grouting agent solidifies.Independently grouting agent also must have good adhesion quality, arrives the side of modular flooring assemblies to guarantee material adhesion.
A plurality of various combinations and the using method of grouting thing can be used to modular flooring assemblies, comprising:
Interlock grouting thing, it is by being admitted at the grout hole on each tab or the grout hole between the tab.
Fill the grouting mixture, the tab that this filling grouting mixture is used for having grout hole or forms grout groove.This embodiment has manufacturing efficient, because same pallet substrate can be used for interlock grouting thing and fills the grouting thing.
Fill the grouting mixture, be used for not having the tab of grout hole.Do not had grout hole, tab is firmer, and for applying the application of filling the grouting mixture, this tab has no reason to have grout hole.
Interlock grouting thing is for the grout hole or the groove that reduce quantity.In this replaced, tab had the grout hole that has reduced.
Floor unit can comprise ceramic tile, stone material, marble, timber or other common flooring material.Floor unit can be ceramic or porcelain porcelain making brick, be similar to lithotome product or the timber products of marble or granite.
Floor unit uses various adhesives available on the market to be connected to tray surface and tray edge.Be used for suitable bonding of the present invention and comprise bi-component (two-part) epoxy resin that uses methacrylic acid (methacrylate) material.Also can adopt other carbamate (urethane) adhesive.The concrete selection of adhesive will be depended on kind and the characteristic of floor unit.The methacrylic acid adhesive is preferably used for the ceramic ceramic tile.Tray edge limits the space that receives floor unit.
By using the interlock grouting thing that does not have with the permanent combination of pallet, the present invention obtains advantage.The customer can select from many different interlocks grouting thing colors.The interlock grouting thing that damages can easily be replaced.Interlock grouting thing also can be changed to represent different decoration grades.Finally, flexibility is provided for interlock grouting thing or fills the grouting thing.
Pallet can use the injection molding of suitable plastic resin and make.Preferably the polystyrene of anti-the stampability still also can use other plastic resin that comprises polypropylene and ABS.
Anti-skidding and the material sound insulation filler can be that thermoplastic elastomer, thermoplastic elastomer (TPE) or other comprise all flat softer plastic materials of mountain.Filler is molded into the base portion of pallet.Adhesive is applied between the bottom of tray surface and floor surface.
Depend on the combination of the profile of plastic resin, flooring material and flooring material for pallet, can use multiple adhesive material and Apply Styles.Use for ceramic tile, adhesive is applied to the ridge on the bottom of ceramic tile, with maximization contact tray surface.Can use precision and the efficient of Robotics to improve assembling process.Can use Robotics with packing and pile up the product of finishing.
Modular flooring assemblies of the present invention can be used for the embodiment of 6 inches, 6.5 inches, 12 inches and 13 inches.Modular flooring assemblies has square or rectangular shape.Foursquare modularization base assemblies has four sides of equal length.Can use other size, yet these sizes are the Commonly Used Sizes in the industry of floor.In addition, the combination of 6 inches and 12 inches modular flooring assemblies can be used for combination so that unique outward appearance to be provided.The present invention can further revise, to comprise other combination of different size modular flooring assemblies.
Between the operating period of the present invention, modular flooring assemblies is interlocked, to form whole floor surface.Fill the grouting thing and can be applied between the modular assembly, interlock grouting thing maybe can be installed.In order to adapt to the room of different size and shape, can when floor unit is ceramic tile or stone material, use wet saw or use bench saw or annular saw during for the floorboards of wood parts, cut modular flooring assemblies.
The influence that following floor surface is not changed by first type surface should, but do not need to be under the good situation.The interlocked modular floor panel assembly do not need special floor to prepare to guarantee the ceramic tile installation, because will " be floated " and bending.System can be directly installed on timber, oilcloth, other ceramic tile, concrete, veneer or various other floor system of finishing.If expect extra insulation measures or filler, this modular flooring assemblies can be installed on filler or other stuffing box packing so.Modular flooring assemblies also can be installed on the heating system of emission types.
Referring now to accompanying drawing the present invention is described.
Use first embodiment of interlock grouting thing shown in Fig. 1-2 2.Modular flooring assemblies 10 is shown in Figure 1.Modular flooring assemblies 10 comprises pallet 100, and floor unit 600 adheres to this pallet 100.Pallet 100 has tray surface 110 and tray bottom 120.Tray surface 110 receives floor unit 600, and this floor unit 600 is the ceramic ceramic tile in this embodiment.
Fig. 5 shows floor unit 600.The end face 605 of floor unit 600 forms floor surface.The lower surface 610 of floor unit 600 adheres to tray surface 110 by adhesive.Although floor unit 600 is ceramic ceramic tiles in this embodiment, floor unit can be made by any common flooring material.
The raised brim 160 of tray surface 110 helps fixed floor parts 600, and prevents that adhesive is from tray surface 110 seepages.Raised brim 160 is shorter than the height of floor unit 600.Preferably raised brim 160 is fully around floor unit 600.
The periphery of pallet 100 is provided with a plurality of tab 200 and a plurality of tabs 300 down gone up.Last tab 200 interacts with following tab 300, and the last tab on following tab 300 and the adjacent block floor panel assembly 10 200 interacts.This provides the interconnection between the adjacent block floor panel assembly 10.
In this embodiment, pallet 100 is provided with every side eight last tabs 200 and following tab 300 altogether.Pallet 100 is designed to form 12 inches floor panel assemblies, and more or less tab can be used for bigger modular flooring assemblies 10 and less modular flooring assemblies 10.
As shown in Figure 6, last tab 200 comprises convex surfaces 210 and recess 220.As shown in Figure 7, following tab 300 comprises recessed surperficial 310 and antelabium 320.When tab 300 is pushed against last tab 200 instantly, cross recessed surperficial 210 and enter recess 220 along with antelabium 320 slides, following tab 300 bendings make antelabium 320 be snapped in the recess 220, and recessed surperficial 310 are pressed on the convex surfaces 210.This provides the connection with enough rigidity, to form the composition floor of being made by a plurality of modular flooring assemblies 10 (composite floor).
In addition, the interlocking between following tab 300 and the last tab 200 connects and can separate, and makes composition floor detachable.This allows the user to change the floor as required.Usually, the application of modular flooring assemblies 10 will can not damage subfloor.
Right angle grouting part 400 is shown in Fig. 8-13.Grouting part 400 comprises first shank 410 and second shank 420.First shank 410 is connected so that the right angle is whole with second shank 420.Preferably, grouting part 400 is mold formed from one piece.
Forward Fig. 9 to, show the view of an end 405 of right angle grouting part 400.This right angle grouting part 400 comprises middle body 450.Groove line top 460 is topmosts of right angle grouting part 400.Groove line top 460 provides the modular floor completion outward appearance of installation.The edge complementation of groove line top 460 and floor unit 600.Bight 480 is connected to middle section by narrow 470.Narrow 470 and bight 480 formation grooves 475.Along with bight 480 is pushed in the grout groove 250 (partly illustrate and illustrate fully at Figure 19 at Fig. 7), it is out of shape a little and interlock puts in place, makes the end face 485 in bight 480 physically rest on the lower surface 275 of grouting thing retainer 270.This provides and has been used for right angle grouting part 400 to the reliable connection of modular flooring assemblies 10.
First shank 410 and second shank, 420 boths comprise a plurality of insertion sections 430, and this insertion section 430 is admitted by grout groove 250, and this grout groove 250 forms by the combination of last tab 200, following tab 300 and grouting thing retainer 270.As shown in figure 10, insertion section 430 comprises insertion section ridge 435, and the grouting thing retainer 270 on the periphery of this insertion section ridge 435 and pallet 100 cooperates.
Grouting thing retainer 270 receives the groove 475 that is formed by grouting part 400.The end face 485 in bight 480 is against the lower surface 275 of grouting thing retainer 270.
In this embodiment, grouting thing retainer 270 is by grouting thing retainer separator 280 separated into two parts, and this grouting thing retainer separator 280 receives the insertion section ridge 435 of insertion section 430.Interaction between insertion section ridge 435 and the grouting thing retainer separator 280 helps stable grout spare 400.This interaction allows grouting part 400 to be connected to this pallet 100 before this pallet 100 is connected to other pallet 100.Insertion section ridge 435 and grouting thing retainer separator 280 are optional features.Single grouting thing retainer will have satisfactory performance.
As shown in figure 15, grouting part 400 parts rest on the top of raised brim 160.Particularly, the edge 490 of grouting part 400 rests on the top 165 of raised brim 160.Thereby, rest the pulling force that edge 490 opposings on the top 165 are produced by the lower surface 275 of end face 485 backups grouting thing retainer.This interaction also provides for grouting part 400 and adorns Dingan County really.This grouting part 400 is prevented from moving along horizontal or vertical plane.
The corner part 438 of grouting part 400 also is interconnected to 290 (as shown in Figure 2) of turning grouting thing retainer.In this embodiment, turning grouting thing retainer 290 does not have insertion section ridge 435.The auxiliary grouting part 400 of aiming at of this turning grouting thing retainer.
Figure 11 shows the external view at the corner part place of right angle grouting part 400.Figure 12 shows the feature outside drawing of the corner part of right angle grouting part 400.Figure 13 shows the internal view of the corner part of right angle grouting part 400.
Figure 14 shows the view of the right angle grouting part 400 that is connected to pallet 100.In Figure 14, removed floor unit 600, so that the connection between right angle grouting part 400 and the pallet 100 to be shown.
Figure 15 shows being connected of right angle grouting part 400 and pallet 100.
Figure 16-19 shows the various views of modular floor 550.Figure 16 shows the modular floor 550 that comprises modular flooring assemblies 10 (a), 10 (b) and 10 (c).In Figure 16, the right angle grouting part 400 that the floor unit 600 (a) in passage 700 is installed is not shown.The modular flooring assemblies 10 (c) that illustrates has floor unit 600 (c) and right angle grouting part 400 (c).The modular flooring assemblies 10 (b) that illustrates has floor unit 600 (b) and right angle grouting part 400 (b).
In Figure 17, show modular floor 550, wherein removed floor unit 600 (a), 600 (b) and 600 (c).Right angle grouting part 400 (c) also is removed.
Figure 18 shows the view of the joint of pallet 100 (a), 100 (b) and 100 (c), also shows right angle grouting part 400 (b).
Figure 19 is another view of joint.
Figure 23-28 shows embodiment, and wherein interlock grouting thing is designed to be installed in the grout hole that is formed in the interlocking tab.Pallet 800 as shown in figure 23.Pallet 800 interlocks to form modular floor with other pallet 800.The pallet 800 that illustrates does not have floor unit.Pallet 800 comprises tab 810 and following tab 820.Last tab 810 has grout hole 815.Following tab 820 has grout hole 825.When last tab 810 and 820 interconnection of following tab, grout hole 815 and grout hole 825 are overlapping, and the grout hole that combination is provided is to receive the interlock thing 900 that is in the milk.
The sidepiece 932 of hook portion 930 is angled, makes that hook portion 930 is sharp, and just the lower surface 933 of hook portion 930 is less than the end face 931 of hook portion 930.This makes hook portion be snapped in the grout hole of combination, and helps hook portion 930 grappling interlocks grouting thing 900 in the grout hole of combination.The bottom of grout hole 815 has selectable hackly surface 835, and this hackly surface 835 cooperates the hackly surface 935 on the interlock grouting thing 900.
The periphery of grout hole 815 comprises bottom bracket zone 855, and the periphery of grout hole 825 comprises bracket zone 865.Bottom bracket zone 855 and bracket zone 865 extend to respectively in grout hole 815 and the grout hole 825.When last tab 810 and 820 interconnection of following tab, bottom bracket zone 855 and bracket zone 865 are overlapping.This either side in the overlapping carriage zone 855 and 865 that receives hook portion 930 provides wide region 880 and 885.So the horizontal mobile interlock grouting thing 930 of user is in overlapping bottom bracket zone 855 and the below in bracket zone 865 until hook portion 830.In case hook portion 930 is in the below, this hook portion is fixed and puts in place so.
Other tray embodiments of the present invention is shown in Figure 29-32.Pallet 1000 is illustrated, and it has the vertical edge 1010 that rises from the lower surface 1005 of pallet 1000.Vertical edge 1010 extends around the whole periphery of pallet 1000.Vertical edge 1010 has inclined surface 1020.
In this embodiment, pallet 1000 comprises grouting thing retainer 1050.This grouting thing retainer 1050 is solids, and does not have the grouting thing retainer separator shown in other embodiment more of the present invention.Grouting thing retainer 1050 is positioned at down between tab 1060 and the last tab 1070.
Figure 33 shows grouting part in other right angle of the present invention.Right angle grouting part 1100 comprises curved transition portion 1150.This curved transition portion 1150 provides compressible seal, and sealing is roomy (forgiving) for the edge of floor unit.Right angle grouting part 1100 also comprises insertion section 1110, and this insertion section does not have the insertion section ridge 435 in other embodiments of the invention.This insertion section 1100 provides the enough connectivities between the pallet of insertion section 1110 and interlocking, has manufacturing and the cost of production of minimizing simultaneously.
Figure 34 shows floor unit 1200 of the present invention.This floor unit 1200 is ceramic ceramic tiles that inside has recess 1205 and groove 1210.Also show the lower surface 1220 of floor unit 1200 among the figure.By comprising recess 1205 and groove 1210, for adhesive provides more superficial area with plate member 1200 contiguously.In addition because adhesive is by the zone of the lower surface 1220 of detachment floor unit 1200, thereby reduced engage not enough.If the bottom of floor unit 1200 comprises ridge or projection, adhesive can be pushed away from these zones so, causes engaging not enough, and then causes poor quality combination between the surface of the bottom of floor unit and pallet.
The additional embodiments of interlock grouting thing comprises the interconnection grouting system, and it also can be used for pallet 100 described here, floor unit 600 and Modularly plate member 10.The interconnection grouting system comprises bottom grouting part, and the part interlock of being in the milk of this bottom is installed in the passage 700 between the pallet 100 of connection.The interconnection grouting system also comprises top grouting part, and this top grouting part is installed in grouting part top, bottom, and interlock is installed in the passage 700 between the pallet 100 of connection.Bottom grouting part and top grouting part are bited into common being arranged vertically, and for example, bottom grouting part can be usually perpendicular to top grouting part, or vice versa.Top grouting part and bottom grouting part comprise a plurality of insertion sections, and the part that is used for being in the milk is connected to pallet.The shape of this insertion section and function class are similar to the insertion section 430 that is used for right angle grouting part 400 of description.Similarly, the insertion section of interconnection grouting system is snapped in the groove that the tab by pallet 100 forms.
The interconnection grouting system has many advantages.This interconnection grouting system provides the grouting system with the grouting part that reduces quantity.It should be noted that single bottom grouting part or single top grouting part can be positioned in the passage 700 between the modular flooring assemblies 10 of many right connections.For example, grouting part in 8 feet long bottom can be positioned between 12 inches pallets of eight pairs of connections.This provides efficient and has saved the labour in installation process.Owing in the grouting part, have minimum joint, thereby this also provides more perfectly outward appearance for last modular floor.
The combination of top grouting part and bottom grouting part forms the interconnection grouting system.Top grouting part and the bottom overlapping calmodulin binding domain CaM of grouting part produce the concordant or continuous appearance surfaces of interconnection grouting system.
Top grouting part and bottom grouting part both have common rectilinear form.Top grouting part and bottom grouting part both comprise a plurality of insertion sections.The quantity of the insertion section of each grouting part depends on type and the size of pallet.Usually, big pallet has more insertion section than little pallet.
Preferred embodiment comprises that about 3 of every lineal foot of top grouting part and bottom grouting part arrives about 12 insertion sections.Top grouting part and bottom grouting part can cut into be used to the special length in the calmodulin binding domain CaM that is filled between the substrate of interconnection pallet.For example, top grouting part and bottom grouting part can provide about 4 feet to arrive about 8 feet length, and the user can cut off the grouting part according to the needs of the concrete patch block scheme that is used for them.Certainly, embodiments of the invention comprise top grouting part and the bottom grouting part of bigger length, for example about 10,12,16 feet etc. length.
Top grouting part and bottom grouting part are preferably made by thermoplastic elastomer (TPE), thermoplastic elastomer or other material compressible, easy deflection, and this material is designed to be installed between the pallet substrate and the spacer of dust and moisture is provided.Top grouting part and bottom grouting part provide durable grouting system, and top grouting part and bottom grouting part can easily be removed by this system.This user for floor system provides flexibility, because floor system can be removed and re-use, and need not destroy ceramic tile and grouting system.
Turn back to Figure 35-40 now, show the example of interconnection grouting system 510.Bottom grouting part 520 and top grouting part 540 are shown in Figure 35-37.Both comprise middle body 541 and groove line top 560 in separately grouting part 520,540 the top bottom grouting part 520 and top grouting part 540.Groove line top 560 offers the perfect outward appearance of modular floor of installation.Bottom grouting part 520 and top grouting part 540 also comprise a plurality of insertion sections 531, and this insertion section 531 is connected to the bottom of bottom grouting part 520 and the bottom of top grouting part 540.The 26S Proteasome Structure and Function of insertion section 531 is similar to previously described insertion section 430 usually, and just bight 581 is connected to middle body 541 by narrow 571.Narrow 571 and bight 581 formation grooves 575.Along with bight 581 is pushed in the grout groove 250, the bight is out of shape a little and interlock puts in place.
Shown in Figure 38-40, the recess 580 of top grouting part 540 is overlapping with the recess 570 of bottom grouting part 520, and forms the calmodulin binding domain CaM 595 of interconnection grouting part 520 and 540.This combination can be the form of overlap joint.This overlapping combination provides effective method so that grouting part 520 and 540 to be installed, because this overlapping help location grouting part 520 and 540.This overlapping grouting system of returning provides intensity.This overlapping grouting system of returning provides clean and level and smooth outward appearance, because the junction of grouting thing is accurately cooperated during making processing.The user does not need cutting grouting part 520 and 540 to form the junction or to attempt to hide the junction in the later stage.
The recess 570 and 580 that illustrates in the drawings has square box-like shape.In other embodiments of the invention, recess 570 and 580 can have arc, rectangle, triangle or other how much or non-geometry.
The grouting system 510 of interconnection provides durable and lasting grouting system.The calmodulin binding domain CaM 595 in conjunction with forming by top grouting part 540 and bottom grouting part 520 is fixed firmly to ceramic tile substrate 100, because the insertion section 532 of the division of top grouting part 540 closely approaches the insertion section 531 of bottom grouting part 520 at calmodulin binding domain CaM 595.By the pallet 100 of insertion section 531, the tight below of 532 interlock calmodulin binding domain CaMs 595, the insertion section 531 at the insertion section 532 of division and the calmodulin binding domain CaM 595 places part 520 and 540 that will be in the milk is fixed firmly to pallet substrate 100.
Apparent from aforementioned description, aspects more of the present invention are not subject to the detail at the example shown in this, thereby can expect that those skilled in the art will expect other modification and application or its equivalent.Thereby claims of the present invention will cover all these modification that does not break away from the spirit and scope of the present invention and application.
Claims (58)
1. modular flooring assemblies comprises:
The pallet substrate, this pallet substrate comprises floor unit; With
Define the pallet basal edge of the outer periphery of pallet substrate, the outer periphery of pallet substrate has a plurality of tab and following tabs gone up, the wherein said tab of going up extends with the identical pallet basal edge of following tab from the outer periphery of pallet substrate, and last tab of tab and following tab and the second pallet substrate and following tab interconnect to form modular floor on this;
Described interconnection of going up tab and following tab forms the groove between the described pallet substrate, with the part of reception grouting part,
Wherein the pallet substrate comprises the vertical tray edge, and described vertical tray edge extends around the whole periphery of pallet substrate.
2. modular flooring assemblies as claimed in claim 1, wherein filler is molded into the bottom of described pallet substrate.
3. modular flooring assemblies as claimed in claim 1, wherein grouting part in right angle comprises the insertion section, this insertion section is received by the described groove that forms between the described tab.
4. modular flooring assemblies as claimed in claim 1, wherein said vertical tray edge makes described floor unit aim at the surface of described pallet.
5. modular flooring assemblies as claimed in claim 1, wherein said vertical tray edge forms spacer, is pushed into or flows into described tab to prevent adhesive.
6. modular flooring assemblies as claimed in claim 1, wherein grouting part in right angle comprises first shank, described first shank and second shank integral body that meets at right angles is connected.
7. modular flooring assemblies as claimed in claim 1, wherein grouting part in right angle comprises a plurality of insertion sections, this insertion section is installed in the described groove that is formed by described tab, wherein said insertion section has triangle or arrow-shaped part, and this part is connected to described right angle grouting part via narrow transitional region.
8. modular flooring assemblies as claimed in claim 1, the wherein said tab of going up comprises raised surface and recess, wherein said tab down comprises recessed surface and antelabium.
9. modular flooring assemblies as claimed in claim 8, wherein be pushed against described when going up tab when described down tab, along with described antelabium slips over described raised surface and enters described recess, described tab bending down, make described antelabium be snapped in the described recess, and described recessed surface pressure is on described raised surface.
10. modular flooring assemblies as claimed in claim 1, wherein grouting part in right angle comprises middle section, is connected to the bight of described middle section by narrow portion, and described narrow and bight form groove.
11. modular flooring assemblies as claimed in claim 1, wherein grouting part in right angle comprises middle section, is connected to the bight of described middle section, the lower surface of the end face backup grouting thing retainer in wherein said bight by narrow portion.
12. modular flooring assemblies as claimed in claim 1, wherein said pallet are included in the grouting thing retainer on its periphery.
13. modular flooring assemblies as claimed in claim 12, wherein said grouting thing retainer are on described between tab and the following tab.
14. modular flooring assemblies as claimed in claim 12, wherein said grouting thing retainer has the shape that the angle is arranged that broadens towards the bottom of described pallet.
15. modular flooring assemblies as claimed in claim 13, wherein grouting part in right angle comprises middle section, is connected to the bight of described middle section by narrow portion, and described narrow and bight form groove, and wherein said grouting thing retainer receives described groove.
16. modular flooring assemblies as claimed in claim 1, wherein said vertical tray edge makes described floor unit aim at the surface of described pallet, wherein said floor unit has lower surface, this lower surface comprises groove or the depression that receives adhesive, and described lower surface is connected to the surface of described pallet via adhesive.
17. modular flooring assemblies as claimed in claim 1, wherein said pallet substrate comprise grouting thing retainer; Described grouting part comprises first shank, and described first shank meets at right angles whole the connection with second shank, and wherein said first shank and second shank comprise a plurality of insertion sections; And described tab, following tab and the grouting thing retainer gone up forms grout groove, and wherein said grout groove receives described insertion section.
18. modular flooring assemblies as claimed in claim 1, the part that wherein is in the milk partly rests on the top of described vertical edge.
19. modular flooring assemblies as claimed in claim 18, the edge of wherein said grouting part rests on the top of described vertical edge.
20. modular flooring assemblies as claimed in claim 18, wherein said grouting part comprises middle section, is connected to the bight of described middle section, the lower surface of the grouting thing retainer on the periphery of the described pallet of end face backup in wherein said bight by narrow portion.
21. a modular floor, described modular floor comprise a plurality of modular flooring assemblies according to claim 1.
22. modular floor as claimed in claim 21, float on subfloor in wherein said floor.
23. also comprising, modular flooring assemblies as claimed in claim 1, wherein said modular flooring assemblies fill the grouting thing.
24. a modular flooring assemblies comprises:
The pallet substrate, this pallet substrate comprises floor unit;
Define the pallet basal edge of the outer periphery of pallet substrate, the outer periphery of pallet substrate has a plurality of tab and following tabs gone up, the wherein said tab of going up extends with the identical pallet basal edge of following tab from the outer periphery of pallet substrate, and last tab of tab and following tab and the second pallet substrate and following tab interconnect to form modular floor on this; With
Described upward tab and following tab comprise the grout hole of a plurality of receptions grouting parts,
Wherein the pallet substrate surface has the vertical tray edge, and the vertical tray edge projects upwards around the periphery of tray surface.
25. modular flooring assemblies as claimed in claim 24, wherein when described pallet substrate and described second pallet substrate interconnection, the grout hole of the grout hole of described upward tab and described tab down is overlapping.
26. modular flooring assemblies as claimed in claim 24, the wherein said grout hole of going up tab comprises carriage, and the described grout hole of tab down comprises carriage.
27. modular flooring assemblies as claimed in claim 24, wherein said grouting part comprises a plurality of shanks, and they expand as a plurality of hook portions, and wherein said grout hole receives described hook portion.
28. modular flooring assemblies as claimed in claim 24, the wherein said grout hole of going up tab comprises carriage, and the described grout hole of tab down comprises carriage; Wherein said grouting part comprises a plurality of shanks of expanding as a plurality of hook portions; Wherein said grout hole receives described hook portion; And described hook portion is in described carriage lower slider.
29. modular flooring assemblies as claimed in claim 24, wherein said grouting part stops at the place, tip that is formed by an angle of 90 degrees degree.
30. a modular flooring assemblies comprises:
The pallet substrate, this pallet substrate comprises floor unit;
Define the pallet basal edge of the outer periphery of pallet substrate, the outer periphery of pallet substrate has a plurality of tab and following tabs gone up, the wherein said tab of going up extends with the identical pallet basal edge of following tab from the outer periphery of pallet substrate, and last tab of tab and following tab and the second pallet substrate and following tab interconnect to form modular floor on this;
Described pallet substrate comprises the vertical tray edge around the periphery of described pallet substrate; Wherein said vertical tray edge comprises inclined surface, and wherein said inclined surface is inwardly with downward-sloping.
31. modular flooring assemblies as claimed in claim 30, wherein said inclined surface is towards the intermediate, inclined of described pallet substrate.
32. the parts of a floor system comprise:
Floor unit,
Adhesive,
The pallet substrate, this pallet substrate has
The surface of pallet substrate, its for upwards towards horizontal surface, wherein the pallet substrate surface has the vertical tray edge, the vertical tray edge projects upwards around the periphery of tray surface, the vertical tray edge of wherein said pallet substrate extends around the whole periphery of pallet substrate surface
The bottom of pallet substrate,
Define the pallet basal edge of the outer periphery of pallet substrate,
The outer periphery of pallet substrate has a plurality of tab and following tabs gone up, and the wherein said tab of going up extends with the identical pallet basal edge of following tab from the outer periphery of pallet substrate,
The wherein said lobed surface of tab and the recess gone up, wherein said tab down has recessed surface and antelabium,
Wherein said floor unit uses adhesive to adhere to the pallet substrate surface less than tray surface and the described floor unit that the vertical edge by described pallet substrate limits.
33. parts as claimed in claim 32, wherein said floor unit is selected from such group, and this group comprises ceramic tile, stone material and timber.
34. parts as claimed in claim 32 are wherein gone up tab and following tab and are had grout hole.
35. parts as claimed in claim 34, wherein said floor unit is selected from such group, and this group comprises ceramic tile, stone material and timber.
36. parts as claimed in claim 32 also comprise a plurality of grouting thing retainers, described grouting thing retainer has the shape that the angle is arranged that broadens towards the bottom of described pallet, and described grouting thing retainer is on described between tab and the following tab.
37. parts as claimed in claim 36, wherein said floor unit is selected from such group, and this group comprises ceramic tile, stone material and timber.
38. as each described parts in the claim 33,35 and 37, wherein said ceramic tile comprises ceramic ceramic tile and porcelain porcelain making brick.
39. as each described parts in the claim 33,35 and 37, wherein said stone material comprises marble and granite.
40. the parts of a floor system comprise:
The pallet substrate, this pallet substrate has
The surface of pallet substrate, its for upwards towards horizontal surface,
The bottom of pallet substrate,
Define the pallet basal edge of the outer periphery of pallet substrate,
The outer periphery of pallet substrate has a plurality of tab and following tabs gone up, and the wherein said tab of going up extends with the identical pallet basal edge of following tab from the outer periphery of pallet substrate,
The wherein said lobed surface of tab and the recess gone up, wherein said tab down has recessed surface and antelabium,
The surface of wherein said pallet substrate also comprises the vertical tray edge of pallet substrate, and its periphery around the surface of pallet substrate projects upwards and extends, and the vertical tray edge of described pallet substrate extends around the whole periphery of pallet substrate surface.
41. parts as claimed in claim 40, wherein said vertical tray edge comprises inclined surface, and wherein said inclined surface is inside and downward-sloping towards the centre of described pallet substrate.
42. parts as claimed in claim 41, the upper surface that wherein said vertical tray edge has the general planar that carries out the transition to inclined surface.
43. parts as claimed in claim 40 are wherein gone up tab and following tab and are had grout hole.
44. parts as claimed in claim 40 also comprise a plurality of grouting thing retainers, described grouting thing retainer has the shape that the angle is arranged that broadens towards the bottom of described pallet, and described grouting thing retainer is on described between tab and the following tab.
45. parts as claimed in claim 40 also comprise floor unit and adhesive, wherein said floor unit uses adhesive to adhere to the pallet substrate surface.
46. parts as claimed in claim 40 also comprise floor unit and adhesive, wherein said floor unit uses adhesive to adhere to the pallet substrate surface less than tray surface and the described floor unit that the vertical edge by described pallet substrate limits.
47. parts as claimed in claim 41 also comprise floor unit and adhesive, wherein said floor unit uses adhesive to adhere to the pallet substrate surface less than tray surface and the described floor unit that the vertical edge by described pallet substrate limits.
48. parts as claimed in claim 42 also comprise floor unit and adhesive, wherein said floor unit uses adhesive to adhere to the pallet substrate surface less than tray surface and the described floor unit that the vertical edge by described pallet substrate limits.
49. parts as claimed in claim 43 also comprise floor unit and adhesive, wherein said floor unit uses adhesive to adhere to the pallet substrate surface.
50. parts as claimed in claim 44 also comprise floor unit and adhesive, wherein said floor unit uses adhesive to adhere to the pallet substrate surface.
51. parts as claimed in claim 43, wherein said vertical tray edge comprises inclined surface, and wherein said inclined surface is inside and downward-sloping towards the centre of described pallet substrate.
52. parts as claimed in claim 51, the upper surface that wherein said vertical tray edge has the general planar that carries out the transition to inclined surface.
53. parts as claimed in claim 44, wherein said vertical tray edge comprises inclined surface, and wherein said inclined surface is inside and downward-sloping towards the centre of described pallet substrate.
54. parts as claimed in claim 53, the upper surface that wherein said vertical tray edge has the general planar that carries out the transition to inclined surface.
55. parts as claimed in claim 43 also comprise floor unit and adhesive, wherein said floor unit uses adhesive to adhere to the pallet substrate surface less than tray surface and the described floor unit that the vertical edge by described pallet substrate limits.
56. parts as claimed in claim 51 also comprise floor unit and adhesive, wherein said floor unit uses adhesive to adhere to the pallet substrate surface less than tray surface and the described floor unit that the vertical edge by described pallet substrate limits.
57. parts as claimed in claim 52 also comprise floor unit and adhesive, wherein said floor unit uses adhesive to adhere to the pallet substrate surface less than tray surface and the described floor unit that the vertical edge by described pallet substrate limits.
58. parts as claimed in claim 44 also comprise floor unit and adhesive, wherein said floor unit uses adhesive to adhere to the pallet substrate surface less than tray surface and the described floor unit that the vertical edge by described pallet substrate limits.
Applications Claiming Priority (7)
Application Number | Priority Date | Filing Date | Title |
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US72357805P | 2005-10-04 | 2005-10-04 | |
US60/723,578 | 2005-10-04 | ||
US73368605P | 2005-11-04 | 2005-11-04 | |
US60/733,686 | 2005-11-04 | ||
US11/432,873 US7543417B2 (en) | 2005-10-04 | 2006-05-12 | Modular flooring assemblies |
US11/432,873 | 2006-05-12 | ||
PCT/US2006/038379 WO2007044293A2 (en) | 2005-10-04 | 2006-10-03 | Modular flooring assemblies |
Publications (2)
Publication Number | Publication Date |
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CN101313114A CN101313114A (en) | 2008-11-26 |
CN101313114B true CN101313114B (en) | 2013-10-02 |
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CN200680043748.3A Expired - Fee Related CN101313114B (en) | 2005-10-04 | 2006-10-03 | Modular flooring assemblies |
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CN (1) | CN101313114B (en) |
ES (1) | ES2371776T3 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US8782989B2 (en) * | 2009-06-11 | 2014-07-22 | Comc, Llc | Narrow lined modular flooring assemblies |
CN107002414B (en) * | 2014-12-02 | 2020-09-15 | 飞利浦灯具控股公司 | Solid state floor lighting unit and system |
US10781595B2 (en) * | 2015-09-10 | 2020-09-22 | Comc, Llc | Modular flooring assemblies |
CN107013009A (en) * | 2017-05-24 | 2017-08-04 | 济源市北海源泉包装材料加工厂 | A kind of floor heating bed board |
TWI678447B (en) * | 2018-05-15 | 2019-12-01 | 淨斯人間志業股份有限公司 | Linkage brick assembly, assembly method thereof, unit assembled brick and assembly method thereof |
CN110067356B (en) * | 2019-05-31 | 2024-03-26 | 广州市爱智造科技有限公司 | Telescopic modularized floor paving assembly and installation method thereof |
CN111251672B (en) * | 2020-02-28 | 2022-03-29 | 浙江亚厦装饰股份有限公司 | Hot-pressed composite board and processing method thereof |
CN111719810B (en) * | 2020-06-29 | 2021-07-30 | 安徽可尔海思塑业有限公司 | Fireproof composite floor and production process thereof |
TWI759843B (en) * | 2020-09-02 | 2022-04-01 | 淨斯人間志業股份有限公司 | Interlocking paving brick assembly |
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US4930279A (en) * | 1988-11-28 | 1990-06-05 | Phillips Plastics Corporation | Means for filling, sealing and concealing an elongated groove |
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CN101313114A (en) | 2008-11-26 |
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