CN201645816U - Control device for high reliability double-shaft winding machine - Google Patents
Control device for high reliability double-shaft winding machine Download PDFInfo
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- CN201645816U CN201645816U CN2010200448246U CN201020044824U CN201645816U CN 201645816 U CN201645816 U CN 201645816U CN 2010200448246 U CN2010200448246 U CN 2010200448246U CN 201020044824 U CN201020044824 U CN 201020044824U CN 201645816 U CN201645816 U CN 201645816U
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- core film
- grp pipe
- connects
- dolly
- axle
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Abstract
The utility model relates to a control device for a high reliability double-shaft winding machine. The winding machine is core equipment for producing a glass steel pipeline. The existing used numerical control winding machine has various problems of low reliability, bad winding accuracy and the like. The control device comprises a Trio MC206 type motion controller (1) and a glass steel pipeline winding core film shaft (2). The Trio MC206 type motion controller (1) controls the motion of the glass steel pipeline winding core film shaft. One side of the glass steel pipeline winding core film shaft is connected with a glass steel pipeline winding core film shaft servo motor (3). When in work, the glass steel pipeline winding core film shaft is connected with a trolley (5) by glass fibers. The trolley is provided with a resin glue groove (6) and a fiber tension control system (7). The trolley is arranged on a rail (8) and is driven by a chain. The trolley is connected with a trolley servo motor (9). The control device is used for controlling the winding machine.
Description
Technical field:
The utility model relates to the GRP pipe manufacturing, is specifically related to a kind of high reliability diaxon wrapping machine control device and control method thereof.
Background technology:
GRP pipe has lot of advantages, and as corrosion-resistant, intensity height, fluid resistance are little, good heat insulating etc., make its best substitute that becomes steel pipe be widely used in fields such as oil, chemical industry and desalinization.Wrapping machine is a nucleus equipment of producing GRP pipe, and the numerical control winding machine of using exists problems such as reliability is low, winding precision difference at present.Weak point is also arranged on control method, the winding control mode of existing GRP pipe is to adopt industrial computer to add the motion controller pattern, it is the control mode of the diaxon coordinated movement of various economic factors commonly used in the Digit Control Machine Tool, with main shaft and dolly simultaneously as the motion control object, this control mode all has been placed on main computing and processing in the host computer, if host computer occur to crash or other situations then the paralysis that can make the car whole system has a strong impact on system reliability.
Summary of the invention:
The purpose of this utility model provides a kind of motion controller Trio MC 206 that uses and is synchronized with the movement as controlling the servo-actuated of core to dolly tracking main shaft, adopts the electronic gear control mode movement control mode that traditional diaxon is coordinated can be reduced to dolly and follows the tracks of device and the control method thereof that single servo motion of main shaft is controlled.
The purpose of above-mentioned utility model realizes by following technical scheme:
High reliability diaxon wrapping machine control device, its composition comprises: motion controller Trio MC206 and GRP pipe twine the axle of core film, the motion that described motion controller Trio MC206 control GRP pipe twines core film axle, described GRP pipe twines core film axle one side and connects GRP pipe winding core film axle servomotor, when twining the work of core film axle, described GRP pipe connects dolly by glass fibre, described dolly is equipped with resin glue groove and fiber tension control system, described dolly is installed in orbit by chain drive, and described dolly connects the dolly servomotor.
The axle two ends that described high reliability diaxon wrapping machine control device, described GRP pipe twine the core film are separately fixed on the bolster, and described track side surfaces is equipped with the creel of glass fibre.
Described high reliability diaxon wrapping machine control device, described motion controller Trio MC206 comprises controller I/O interface, described controller I/O interface connects chipset, described chipset connects serial line interface simultaneously, status indicator lamp and 16 servo outputs of DAC, described 16 servo outputs of DAC connect GRP pipe simultaneously and twine core film axle A servo drive system, GRP pipe twines core film axle B servo drive system and dolly servo drive system, described GRP pipe twines core film axle A servo drive system and connects GRP pipe winding core film axle A servomotor, described GRP pipe twines core film axle B servo drive system and connects GRP pipe winding core film axle B servomotor, described dolly servo drive system connects the dolly servomotor, described serial line interface connects industrial control computer by Serial Port Line RS-232, and described industrial control computer connects running status and shows.
This technical scheme has following beneficial effect:
1. motion controller Trio MC 206 motion controllers of using in the utility model are based on the Embedded Motion of DSP, have high reliability and precision, in addition because twining movement itself is the servo-actuated Synchronous motion control system that dolly is followed the tracks of main shaft, therefore adopt the electronic gear control mode movement control mode that traditional diaxon is coordinated can be reduced to single servo motion control that dolly is followed the tracks of main shaft, therefore can improve and twine reliability and precision, and reduce the control system cost.
2. the utility model application motion controller Trio MC 206 has also improved the winding control accuracy as the control core in the raising stability of a system and reliability while.
The utility model motion controller Trio MC206 motion controller, fast operation strong, precision height with its antijamming capability, can off-line working.
4. the utility model is than the reliability and the process velocity of system had had large increase in the past.
5. the utility model makes winding process efficient more, accurately as the motion controller Trio MC 206 of slave computer, has solved the problem of wrapping machine control system reliability and low precision in the past.
Description of drawings:
Fig. 1 is of the present utility model. diaxon wrapping machine frame for movement schematic diagram..
Fig. 2 is a wrapping machine control system structure chart of the present utility model.
Fig. 3 is a circuit diagram of the present utility model.
The specific embodiment:
The specific embodiment of the present utility model:
Embodiment 1:
High reliability diaxon wrapping machine control device, its composition comprises: motion controller 1 model Trio MC206 and GRP pipe twine the axle 2 of core film, the motion that described motion controller 1 model Trio MC206 control GRP pipe twines core film axle 2, described GRP pipe twines core film axle 2 one sides and connects GRP pipe winding core film axle servomotor 3, when twining 2 work of core film axle, described GRP pipe connects dolly 5 by glass fibre 4, described dolly 5 is equipped with resin glue groove 6 and fiber tension control system 7, described dolly 5 is installed on the track 8 by chain drive, and described dolly 8 connects dolly servomotors 9.
The axle two ends that described high reliability diaxon wrapping machine control device, described GRP pipe twine the core film are separately fixed on the bolster, and described track side surfaces is equipped with the creel 10 of glass fibre.
Embodiment 2:
Control method:
With motion controller Trio MC206 is that core is controlled, host computer comprises Serial Port Line RS-232, industrial control computer, running status shows, slave computer comprises controller I/O interface, chipset, serial line interface, status indicator lamp and 16 servo outputs of DAC, described host computer is finished functions such as demonstration and human-machine interactive information, carry out communication by Serial Port Line RS-232 Serial Port Line and based on MODBUS agreement and slave computer, slave computer is controlled the rotation of main axle servo motor and dolly servomotor by sending analog quantity voltage, wherein motion controller TrioMC206 controls spindle speed with open loop approach, with closed-loop fashion control dolly position; The control mode that servomotor, the GRP pipe of 206 pairs of GRP pipes windings of the motion controller Trio MC of described slave computer core film axle A twines the servomotor of core film axle B is: slave computer twines core film axle B servo-driver and sends the analog quantity voltage signal to GRP pipe winding core film axle A servo-driver, GRP pipe, and this signal twines core film axle A servomotor, the rotation of GRP pipe winding core film axle B servomotor through servo-driver amplification rear drive GRP pipe; Realize the speed closed loop of main shaft is controlled by servo-driver.
Twining movement itself is the servo-actuated Synchronous motion control system that dolly is followed the tracks of main shaft, therefore adopt the electronic gear control mode movement control mode that traditional diaxon is coordinated can be reduced to single servo motion control that dolly is followed the tracks of main shaft, wherein MOVELINK instruction is a kernel instruction among the MC206, instructs with this and realizes accompany movement between dolly and the main shaft.This instruction type is: MOVELINK (distance, link dist, link acc, link dec, link axis[, link options] [, link start]). wherein the meaning represented of each parameter is as shown in table 1 below:
1.distance: begin to end from connection, the distance that current reference axis moves adopts Subscriber Unit.This motion is to concern according to the feedback measuring position of " input " axle and with its position to produce.
2.link dist: be connected the forward distance that axle moves in the whole process that connects, adopt the Subscriber Unit of this definition.
3.link acc: at the reference axis boost phase, be connected the forward distance that axle moves, adopt the Subscriber Unit of this definition.
4.link dec: in the reference axis decelerating phase, be connected the forward distance that axle moves, adopt the Subscriber Unit of this definition.
Annotate: if parameter 3 and parameter 4 and greater than second parameter, they can be reduced automatically in proportion, and itself and value are equated with second parameter value.
5.link axis: mark connected axle.Its scope is from 0 greatest axis that can support to controller number.
6.link options: described connection procedure accurately starts from being connected a moment that last regist incident is triggered.
When described connection procedure starts from being connected absolute position of axle arrival.
Described when this position is set up, MOVELINK can repeat automatically and can be reverse.
7.link pos: when the 6th parameter was set to 2, this parameter represented to be connected axle when the value of this absolute position, and MOVELINK connects beginning.
The difference of described trolley travelling direction, promptly positive and negative both direction, the MOVELINK instruction provides like this in program.
When described forward moves: MOVELINK (len_c_pls, len_s_pls, sa, sa, TABLE (10), p_start1)
Len_c_pls: begin to end from connection, the distance that current reference axis moves promptly begins to follow main shaft from dolly and twines end, the distance that main shaft turned over to forward;
Len_s_pls: be connected the forward distance that axle moves in the whole process that connects, promptly begin to follow main shaft and twine end, the distance that dolly is passed by to forward from dolly;
First sa: at the reference axis boost phase, be connected the forward distance that axle moves, promptly quicken to follow the distance that dolly is passed by in the process;
Second sa: in the reference axis decelerating phase, be connected the forward distance that axle moves, promptly slow down and follow the distance that dolly is passed by in the process;
TABLE (10): the detected main shaft umber of pulse of motion control card; Follow mode for second of described link options;
P_start1: begin to be wound into dolly from main shaft and follow, the distance that main shaft turned over, i.e. the absolute position of main shaft, dolly begins accompany movement from this moment.
During inverted running: MOVELINK (1*len_c_pls, len_s_pls, sa, sa, TABLE (10), 2, p_start2)
The difference of inverted running just on first parameter, is made as negative value with it and gets final product.
The MOVELINK instruction should be observed following two principle when using:
Principle 1: at a boost phase, in order to make speeds match, the connection distance of coupled axle should be the reference axis move distance of twice.
Principle 2: at a constant rate period, for making the coupling that keeps speed between the diaxon, therefore two distances that axle moved should equate.
Claims (3)
1. high reliability diaxon wrapping machine control device, its composition comprises: motion controller Trio MC206 and GRP pipe twine the axle of core film, it is characterized in that: the motion that described motion controller Trio MC206 control GRP pipe twines core film axle, described GRP pipe twines core film axle one side and connects GRP pipe winding core film axle servomotor, when twining the work of core film axle, described GRP pipe connects dolly by glass fibre, described dolly is equipped with resin glue groove and fiber tension control system, described dolly is installed in orbit by chain drive, and described dolly connects the dolly servomotor.
2. high reliability diaxon wrapping machine control device according to claim 1 is characterized in that: the axle two ends that described GRP pipe twines the core film are separately fixed on the bolster, and described track side surfaces is equipped with the creel of glass fibre.
3. high reliability diaxon wrapping machine control device according to claim 1 and 2, it is characterized in that: described motion controller Trio MC206 comprises controller I/O interface, described controller I/O interface connects chipset, described chipset connects serial line interface simultaneously, status indicator lamp and 16 servo outputs of DAC, described 16 servo outputs of DAC connect GRP pipe simultaneously and twine core film axle A servo drive system, GRP pipe twines core film axle B servo drive system and dolly servo drive system, described GRP pipe twines core film axle A servo drive system and connects GRP pipe winding core film axle A servomotor, described GRP pipe twines core film axle B servo drive system and connects GRP pipe winding core film axle B servomotor, described dolly servo drive system connects the dolly servomotor, described serial line interface connects industrial control computer by Serial Port Line RS-232, and described industrial control computer connects running status and shows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010200448246U CN201645816U (en) | 2010-01-20 | 2010-01-20 | Control device for high reliability double-shaft winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010200448246U CN201645816U (en) | 2010-01-20 | 2010-01-20 | Control device for high reliability double-shaft winding machine |
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| CN201645816U true CN201645816U (en) | 2010-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010200448246U Expired - Fee Related CN201645816U (en) | 2010-01-20 | 2010-01-20 | Control device for high reliability double-shaft winding machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102126284A (en) * | 2010-01-20 | 2011-07-20 | 哈尔滨理工大学 | High-reliability dual-shaft winding machine control device and control method thereof |
| CN103390467A (en) * | 2013-07-04 | 2013-11-13 | 复旦大学 | Elastic conductive fiber manufacturing method |
| CN103400702A (en) * | 2013-07-04 | 2013-11-20 | 复旦大学 | Elastic coaxial linear supercapacitor and production method thereof |
| CN104252973B (en) * | 2014-09-04 | 2017-01-11 | 复旦大学 | Color-changing fibriform supercapacitor and preparation method thereof |
-
2010
- 2010-01-20 CN CN2010200448246U patent/CN201645816U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102126284A (en) * | 2010-01-20 | 2011-07-20 | 哈尔滨理工大学 | High-reliability dual-shaft winding machine control device and control method thereof |
| CN103390467A (en) * | 2013-07-04 | 2013-11-13 | 复旦大学 | Elastic conductive fiber manufacturing method |
| CN103400702A (en) * | 2013-07-04 | 2013-11-20 | 复旦大学 | Elastic coaxial linear supercapacitor and production method thereof |
| CN103400702B (en) * | 2013-07-04 | 2015-11-18 | 宁国市龙晟柔性储能材料科技有限公司 | A kind of flexible coaxial linear supercapacitor and preparation method thereof |
| CN104252973B (en) * | 2014-09-04 | 2017-01-11 | 复旦大学 | Color-changing fibriform supercapacitor and preparation method thereof |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101124 Termination date: 20110120 |