CN201645698U - Rubber product forming die - Google Patents
Rubber product forming die Download PDFInfo
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- CN201645698U CN201645698U CN2010201147617U CN201020114761U CN201645698U CN 201645698 U CN201645698 U CN 201645698U CN 2010201147617 U CN2010201147617 U CN 2010201147617U CN 201020114761 U CN201020114761 U CN 201020114761U CN 201645698 U CN201645698 U CN 201645698U
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Abstract
Description
技术领域:Technical field:
本实用新型涉及塑胶模具技术领域,尤其涉及一种橡胶制品成型模具。The utility model relates to the technical field of plastic molds, in particular to a molding mold for rubber products.
背景技术:Background technique:
一般而言,橡胶制品的制备过程中,需要将橡胶原料注入模具中,再对模具加压保温,使原料在模具内硫化成型。Generally speaking, during the preparation of rubber products, it is necessary to inject rubber raw materials into the mold, and then pressurize and keep the mold warm so that the raw materials can be vulcanized and formed in the mold.
传统橡胶制品的生产模具包括前模、后模和模蕊,模蕊与前模一体成型,生产橡胶制品的工艺是:利用硫化热压机在模具外加压,通过人工的拉模、开模、放料、推入机孔内、加压、排气、加温硫化操作,然后再从机孔内撬开模具,拉取出产品。由于橡胶的成型时间比较长,一般需要4~5分钟,在成型的过程中必须保证足够的压力,目前,传统的塑胶模具的保压是通过加压机给前模或后模施加压力实现的,因此,在成型过程中,模具必须放置在加压机上4~5分钟,成型完成后,再从加压机上取下模具,然后开模,取出成型好的制品。The production mold of traditional rubber products includes a front mold, a rear mold and a core. , discharging, pushing into the machine hole, pressurizing, exhausting, heating and vulcanizing operations, and then pry the mold from the machine hole to pull out the product. Due to the relatively long molding time of rubber, it generally takes 4 to 5 minutes, and sufficient pressure must be ensured during the molding process. At present, the pressure maintaining of traditional plastic molds is realized by applying pressure to the front mold or the rear mold by a presser. Therefore, during the molding process, the mold must be placed on the press for 4 to 5 minutes. After the molding is completed, the mold is removed from the press, and then the mold is opened to take out the formed product.
因此,采用传统的模具生产橡胶材料的制品,如果只配置一台加压机,那么每次生产必须耗时4~5分钟,生产效率低;如果每个模具配置一台加压机,必然会增加成本,增加设备的占地面积,而且都是单机操作,自动化程序不高。Therefore, if a traditional mold is used to produce rubber products, if only one press is configured, each production must take 4 to 5 minutes, and the production efficiency is low; if each mold is equipped with a press, it will inevitably Increase the cost, increase the footprint of the equipment, and are all stand-alone operations, and the automation program is not high.
发明内容:Invention content:
本实用新型的目的在于针对现有技术的不足,而提供一种自动化程度高,提高生产效率,降低制备成本的橡胶制品成型模具。The purpose of the utility model is to provide a molding die for rubber products with high degree of automation, high production efficiency and low production cost for the deficiencies of the prior art.
本实用新型的目的通过以下技术措施实现:The purpose of this utility model is achieved through the following technical measures:
一种橡胶制品成型模具,包括前模和后模,后模设置有模穴,前模设置有与模穴匹配的模蕊,所述前模和后模之间设置有锁合装置。A molding die for rubber products, comprising a front mold and a rear mold, the rear mold is provided with a mold cavity, the front mold is provided with a mold core matching the mold cavity, and a locking device is arranged between the front mold and the rear mold.
所述锁合装置包括使前模和后模枢接的枢轴,以及扣合装置;所述扣合装置包括设置于前模的扣合块,以及设置于后模并与所述扣合块相匹配的扣合件。The locking device includes a pivot that pivotally connects the front mold and the rear mold, and a buckling device; matching fasteners.
所述前模设置有与所述模蕊匹配的凹槽,所述模蕊设置在所述凹槽内,所述模蕊与所述凹槽底部之间设置有增压件,增压件两端分别与所述凹槽底部和所述模蕊固定连接。The front mold is provided with a groove matching the mold core, the mold core is arranged in the groove, and a pressure booster is arranged between the mold core and the bottom of the groove. The ends are respectively fixedly connected with the bottom of the groove and the mold core.
所述增压件为弹簧和/或气囊。The booster is a spring and/or an air bag.
所述前模设置有至少两个的模蕊,所述模穴和所述凹槽的个数与所述模蕊的个数相同,其中,所述模蕊是相互独立的。The front mold is provided with at least two mold cores, the number of the mold cavities and the grooves is the same as the number of the mold cores, wherein the mold cores are independent of each other.
或者是,所述前模设置有至少两个的模蕊,所述模穴和所述凹槽的个数与所述模蕊的个数相同,其中,所述模蕊是相互连接的。Alternatively, the front mold is provided with at least two mold cores, and the number of the mold cavities and the grooves is the same as the number of the mold cores, wherein the mold cores are connected to each other.
所述前模设置有进料口,所述进料口与所述凹槽连通,所述模蕊设置有出料口,所述出料口与所述模穴连通。The front mold is provided with a feed port, and the feed port communicates with the groove, and the die core is provided with a discharge port, and the discharge port communicates with the mold cavity.
所述前模设置有进料口,所述进料口与所述模穴连通。The front mold is provided with a feed port, and the feed port communicates with the mold cavity.
进一步地,所述前模或后模还分别设置有储料槽和分料道,储料槽和进料口通过分料道连通。Further, the front mold or the rear mold are respectively provided with a storage tank and a distribution channel, and the storage tank and the feeding port are communicated through the distribution channel.
根据以上所述的,所述前模设置有导柱或导套,所述后模设置有导套或导柱。According to the above, the front mold is provided with a guide post or a guide sleeve, and the rear mold is provided with a guide sleeve or a guide post.
本实用新型有益效果为:一种橡胶制品成型模具,包括前模和后模,后模设置有模穴,前模设置有与模穴匹配的模蕊,所述前模和后模之间设置有锁合装置;生产过程中,前模和后模合模后,通过所述锁合装置锁紧前模和后模,橡胶在前模和后模围覆成的空腔内受热成型,由于锁合装置的约束作用,前模和后模不会因橡胶的膨胀而产生错位,故不需要外界对前模或后模施加压力,因此,只需要配备一台自动化操作的加料、加温设备和多个本实用新型的模具,即可以实现自动化操作,提高生产效率,制造成本可以比目前的生产成本节约50%。The beneficial effects of the utility model are as follows: a molding die for rubber products, including a front mold and a rear mold, the rear mold is provided with a mold cavity, the front mold is provided with a mold core matching the mold cavity, and a mold core is arranged between the front mold and the rear mold. There is a locking device; in the production process, after the front mold and the rear mold are closed, the front mold and the rear mold are locked by the locking device, and the rubber is heated and formed in the cavity surrounded by the front mold and the rear mold. Due to the restraint effect of the locking device, the front mold and the rear mold will not be dislocated due to the expansion of the rubber, so no external pressure is required on the front mold or the rear mold. Therefore, only one automatic feeding and heating equipment is required. With a plurality of molds of the utility model, automatic operation can be realized, production efficiency can be improved, and the manufacturing cost can be saved by 50% compared with the current production cost.
附图说明:Description of drawings:
利用附图对本实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制。The utility model is further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present utility model.
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的主视图;Fig. 2 is the front view of the utility model;
图3为图2中A-A向的剖视图;Fig. 3 is a sectional view of A-A direction in Fig. 2;
图4为本实用新型的合模状态分解示意图;Fig. 4 is the exploded schematic diagram of the clamping state of the utility model;
图5为本实用新型的开模状态结构示意图;Fig. 5 is the structural representation of the mold opening state of the present utility model;
图6为本实用新型的开模状态分解示意图。Fig. 6 is an exploded schematic diagram of the mold opening state of the present invention.
附图标记:Reference signs:
1——前模 2——后模 3——模穴1——
4——模蕊 5——凹槽 6——增压件4——Mold
7——进料口 8——出料口 9——储料槽7——
10——分料道 11——导柱 12——导套10——
13——枢轴 14——扣合块 15——扣合件13——
16——限程螺丝16——limit screw
具体实施方式:Detailed ways:
下面结合附图对本实用新型作进一步的说明,见图1~图6所示,这是本实用新型的较佳实施例:Below in conjunction with accompanying drawing, the utility model is further described, see shown in Fig. 1~Fig. 6, this is a preferred embodiment of the present utility model:
一种橡胶制品机外加压成型模具,它包括前模1和后模2,后模2设置有模穴3,前模1设置有与模穴3匹配的模蕊4,所述前模1和后模2之间设置有锁合装置。A kind of mold for molding rubber products, which includes a
生产过程中,前模1和后模2合模后,通过所述锁合装置锁紧前模1和后模2,橡胶在前模1和后模2围覆成的空腔内受热成型,由于锁合装置的约束作用,前模1和后模2不会因橡胶的膨胀而产生错位,故不需要外界对前模1或后模2施加压力,因此,只需要配备一台自动化操作的加料、加温设备和多个本实用新型的模具,即可以实现自动化操作,提高生产效率,制造成本可以比目前的生产成本节约50%。In the production process, after the
其中,所述锁合装置具体可以为:它包括使前模1和后模2枢接的枢轴13,以及扣合装置;所述扣合装置包括设置于前模1的扣合块14,以及设置于后模2并与所述扣合块14相匹配的扣合件15。使用过程中,后模2固定于机架上,则开模时,可以通过绕所述枢轴13转动所述前模1而开模;锁模时,则在前模1和后模2合模后,转动所述扣合件15,使扣合件15扣合于所述扣合块14,在枢轴13与所述扣合装置的共同约束下,前模1于后模2被锁紧。Wherein, the locking device may specifically be: it includes a
当然,所述锁合装置也可以为设置于所述前模1和后模2两侧的扣合装置,这样,分别扣合两个扣合装置即可达到锁模目的,而开模时,依次打开两个扣合装置,即可使前模1和后模2分离。Of course, the locking device can also be a locking device arranged on both sides of the
其中,所述扣合装置也可以为锁紧螺杆-螺母组件,或其它可实现锁紧并解锁功能的扣合装置。Wherein, the fastening device may also be a locking screw-nut assembly, or other fastening devices that can realize locking and unlocking functions.
所述前模1设置有与所述模蕊4匹配的凹槽5,所述模蕊4设置在所述凹槽5内,所述模蕊4与所述凹槽5底部之间设置有增压件6,增压件6两端分别与所述凹槽5底部和所述模蕊4固定连接。Described
前模1用来装夹模蕊4,模蕊4用来成型和顶出产品,后模2用来成型产品,模穴3的形状是配合所须的制品花纹形状而形成的。在加热的情况下,增压件6能产生压力,使模蕊4压紧后模2,从而令导入的橡胶原料成型为制品。The
本实用新型所述模蕊4做成活动型的,模蕊4与前模1的凹槽5之间设置有增压件6,增压件6为弹簧或气囊。合模后,模蕊4在增压件6的作用下,对模穴3中的制品施加压力,这样进一步增强了模具的保压效果,提高了橡胶制品的成品优良率,并提高了本实用新型的生产效率。The
本实施例所述前模1设置有至少两个的模蕊4,所述模穴3和所述凹槽5的个数与所述模蕊4的个数相同,其中,所述模蕊4是相互独立的。The
本实施例所述前模1设置有至少两个的模蕊4,所述模穴3和所述凹槽5的个数与所述模蕊4的个数相同,其中,所述模蕊4是相互连接的。The front die 1 described in the present embodiment is provided with at least two
当然,所述模蕊4也可设置为与所述前模1固接,则模具不需设置增压件6,这是因为,橡胶原料在所述模具内受热硫化成型时,会因自身膨胀而产生压力,在所述前模1和后模2锁合状态下,橡胶原料的膨胀压力可以使其在模具的内腔成型。由于不设置增压件6,模具加工成本低。Of course, the
本实施例所述前模1设置有进料口7,所述进料口7与所述凹槽5连通,所述模蕊3设置有出料口8,所述出料口8与所述模穴3连通。橡胶原料通过进料口7、出料口8从上而下注塑进模穴3中。The front die 1 described in this embodiment is provided with a
本实施例所述后模2设置有进料口7,进料口7与所述模穴3连通。橡胶原料通过进料口7从下而上注塑进模穴3中。The
进料口7、出料口8也可以设置在前模1、后模2的侧面,橡胶原料通过进料口7、出料口8从侧面注塑进模穴3中。进料口7、出料口8的数量可根据需要而设置,数量不限。The
本实施例所述前模1或后模2还分别设置有储料槽9和分料道10,储料槽9和进料口7通过分料道10连通。橡胶原料从储料槽9注入,经由分料道10,流入进料口7。进料方式不局限于此种情况。The
本实施例所述前模1设置有导柱11或导套12,所述后模2设置有导套12或导柱11。导柱11和导套12起到定位、导向的作用。In this embodiment, the
本实施例所述前模1一侧边缘和所述后模2的一侧边缘通过前转轴13连接,也可以是上下合模的连接方式,连接方式不限于此两种。In this embodiment, one side edge of the
前模1上还设有限程螺丝16。限程螺丝16的精度达到0.1cm,通过调整限程螺丝16的精度,开模时,限程螺丝16可限制模蕊4的弹出行程。Also be provided with
最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201147617U CN201645698U (en) | 2009-06-02 | 2010-01-21 | Rubber product forming die |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920057711 | 2009-06-02 | ||
| CN200920057711.7 | 2009-06-02 | ||
| CN200910039939.8 | 2009-06-02 | ||
| CNA2009100399398A CN101579913A (en) | 2009-06-02 | 2009-06-02 | External pressing forming die of rubber sole machine |
| CN2010201147617U CN201645698U (en) | 2009-06-02 | 2010-01-21 | Rubber product forming die |
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| Publication Number | Publication Date |
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| CN201645698U true CN201645698U (en) | 2010-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201147617U Expired - Lifetime CN201645698U (en) | 2009-06-02 | 2010-01-21 | Rubber product forming die |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101767385A (en) * | 2009-06-02 | 2010-07-07 | 东莞市鑫艺来塑胶制品有限公司 | Rubber product forming die |
| CN102632580A (en) * | 2012-04-19 | 2012-08-15 | 湖北航天化学技术研究所 | Die for rubber molded parts |
| CN105196482A (en) * | 2015-10-22 | 2015-12-30 | 泰逸电子(昆山)有限公司 | Mold for bottom cover of notebook computer |
-
2010
- 2010-01-21 CN CN2010201147617U patent/CN201645698U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101767385A (en) * | 2009-06-02 | 2010-07-07 | 东莞市鑫艺来塑胶制品有限公司 | Rubber product forming die |
| CN102632580A (en) * | 2012-04-19 | 2012-08-15 | 湖北航天化学技术研究所 | Die for rubber molded parts |
| CN105196482A (en) * | 2015-10-22 | 2015-12-30 | 泰逸电子(昆山)有限公司 | Mold for bottom cover of notebook computer |
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Granted publication date: 20101124 |